SERVICE MANUAL - Carrier · 2020. 7. 30. · Service Manual 3 Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following

DELUXE HIGH WALL MINI SPLITSERVICE MANUAL

MODEL : HMC036KDT1HMH036KDT1

CAUTION

-BEFORE SERVICING THE UNIT, READ THE "SAFETYPRECAUTIONS" IN THIS MANUAL.-ONLY FOR AUTHORIZED SERVICE PERSONNEL.

International Comfort Products

2 MPS Multi Air Conditioner

Multi Air Conditioner Service Manual

TABLE OF CONTENTS

Safety Precautions......................................................................................................................................3

About MPS ...................................................................................................................................................7

Product Specifications ......................................................................................................................................8

Dimensions ........................................................................................................................................................10

Refrigeration Cycle Diagram .............................................................................................................................12

Wiring Diagram ...................................................................................................................................................13

Electronic Control Device ..................................................................................................................................14

Schematic Diagram ...........................................................................................................................................17

Functions ............................................................................................................................................................20

Operation Details................................................................................................................................................23

2-way, 3-way Valve..............................................................................................................................................30

Cycle Troubleshooting Guide............................................................................................................................34

Electronic Parts Troubleshooting Guide ..........................................................................................................35

Installation ..........................................................................................................................................................42

Operation ............................................................................................................................................................56

Disassembly of the parts (Indoor unit).............................................................................................................58

Exploded View and Replacement Parts List ....................................................................................................60

Service Manual 3

Safety Precautions

Safety Precautions

To prevent injury to the user or other people and property damage, the following instructions mustbe followed.■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is

classified by the following indications.

■ Meanings of symbol used in this manual are as shown below.

WARNING

CAUTION

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage.

WARNING■ Installation

Be sure not to do.

Be sure to follow the instruction.

Do not use a defective orunderrated circuit breaker.Use this appliance on a dedi-cated circuit.

• There is risk of fire or electric shock.

Do not let the air conditionerrun for a long time when thehumidity is very high and adoor or a window is left open.

• Moisture may condense and wet ordamage furniture.

Always ground the product.


Install the panel and the coverof control box securely.


Always install a dedicated cir-cuit and breaker.

• Improper wiring or installation maycause fire or electric shock

Use the correctly rated break-er or fuse.



Safety Precautions

■ Operational

Do not modify or extend thepower cable.


Do not install, remove, or re-install the unit by yourself(customer).

• There is risk of fire, electric shock,explosion, or injury.

Be cautious when unpackingand installing the product.

• Sharp edges could cause injury. Beespecially careful of the case edgesand the fins on the condenser andevaporator.

For installation, always con-tact the dealer or anAuthorized Service Center.

• There is risk of fire, electric shock,explosion, or injury.

Do not install the product on adefective installation stand.

• It may cause injury, accident, or dam-age to the product.

Be sure the installation areadoes not deteriorate with age.

• If the base collapses, the air condition-er could fall with it, causing propertydamage, product failure, and personalinjury.

Do not touch(operate) theproduct with wet hands.

• There is risk of fire or electrical shock.

Do not place a heater or otherappliances near the powercable.

• There is risk of fire and electric shock.

Do not allow water to run intoelectric parts.

• It may cause There is risk of fire, fail-ure of the product, or electric shock.

Service Manual 5

Safety Precautions

Do not open the inlet grille of the product dur-ing operation. (Do not touch the electrostaticfilter, if the unit is so equipped.)

• There is risk of physical injury, electric shock, or product fail-ure.

Be cautious that water could not enter theproduct.

• There is risk of fire, electric shock, or product damage.

Do not store or use flammable gas or com-bustibles near the product.

• There is risk of fire or failure of product.

If strange sounds, or smell or smoke comesfrom product. Turn the breaker off or discon-nect the power supply cable.

• There is risk of electric shock or fire.

Gasolin


■ Operational

Safety Precautions

Use two or more people to liftand transport the product.

• Avoid personal injury.

Use a soft cloth to clean. Donot use harsh detergents, sol-vents, etc.

• There is risk of fire, electric shock, ordamage to the plastic parts of the prod-uct.

Do not touch the metal partsof the product when removingthe air filter. They are verysharp!

• There is risk of personal injury.

Do not step on or put anyting on the product.(outdoor units)

• There is risk of personal injury and failure of product.

Do not insert hands or other objects throughthe air inlet or outlet while the product is oper-ated.

• There are sharp and moving parts that could cause personalinjury.

CAUTION■ Installation

Wax Thinner

check for gas (refrigerant)leakage after installation orrepair of product.

• Low refrigerant levels may cause fail-ure of product.

Install the drain hose toensure that water is drainedaway properly.

• A bad connection may cause waterleakage.

Keep level even wheninstalling the product.

• To avoid vibration or water leakage.

90˚

About MPS

About MPS

Conventional (On/Off Operation)

• During a Conventional Air Conditioning Cycle, the Compressor must turn on and off to reach desired Temperature setting.

• A large portion of power is used during Restart.This causes unnecessary power consumption.

27

25

23

21

19

00:05 0:10 0:15 0:20

Operation time (min)

Indo

or T

emp

(°C

)

ON OFF ON OFF

MPS

• MPS(Multi Power System) is a power saving system With Two rotary compressors of different capacity (60% & 40%) Operating an A/C at high power until it reaches desired temperature.

• And when it reaches the temperature, only the 40% Capacity rotary compressor operates.

27

25

23

21

19

00:05

100% operation 40% operation

0:10 0:15 0:20Operation time (min)

Indo

or T

emp

(°C

)

Service Manual 7

MPS (Multi Power System)


Product Specifications


1. HMC036KDT1

34,200/36,000 22,800/24,000 11,400/12,000 208/230V

- - - -

3.6 2.4 1.2 at 230V

1Ø, 208/230V, 60Hz

Indoor – – 8

Outdoor 63

Indoor – – 40/38/36at 230V

Outdoor 54

4,020/4,020 2,530/2,530 1,340/1,340

– – –

17.9/17.9 11.6/11.6 5.9/5.9208/230V

– – –

8.5/8.9 9.0/9.5 8.5/8.9

– – –

Indoor 888x287x170

Outdoor 870 x 1060 x 320

Indoor 9

Outdoor 78

Liquid 6.35(1/4)

Gas 12.7(1/2)

2,500 – – at 7.5m

O

L.C.D Wireless

O

O

Operation2-Unit On 1-Unit On3-Unit On RemarksUnitItem

Cooling Capacity

Heating Capacity

Moisture Removal /h

Power Source ø, V, Hz

Air Circulation /min

Noise Level dB(A)

Input W

A

E.E.R. Btu/h.w

C.O.P. -

Dimensions(W x H x D) mm

Net. Weight kg

Service Valve mm(Inch)

Refrigerant(R-22) g

Airflow Direction Control(Up & Down)

Remote Controller Type

Sleeping Operation

Drain Hose

Cooling

Heating

Cooling

Heating

Cooling

Heating

Runnig

Current

Btu/h(kcal/h)

( Hi / Med / Low )

Service Manual 9


2. HMH036KDT1

34,600/36,000 23,040/24,000 11,500/12,000 208/230V

– – –

3.6 2.4 1.2 at 230V

1Ø, 208/230V, 60Hz

Indoor – – 8

Outdoor 63

Indoor – – 40/38/36at 230V

Outdoor 54

3,920/3,920 2,660/2,660 1,500/1,500

– – –

17.5/17.5 12.2/12.2 6.7/6.7208/230V

– – –

8.8/9.2 8.7/9.0 7.7/8

– – –

Indoor 888 x 287 x 170

Outdoor 870 x 1060 x 320

Indoor 9

Outdoor 78

Liquid 6.35(1/4)

Gas 9.52(3/8)

2,500 780 780 at 7.5m

O

L.C.D Wireless

O

O

Operation2-Unit On 1-Unit On3-Unit On RemarksUnitItem

Cooling Capacity

Heating Capacity

Moisture Removal /h

Power Source ø, V, Hz

Air Circulation /min

Noise Level dB(A)

Input W

A

E.E.R. Btu/h.w

C.O.P. -

Dimensions(W x H x D) mm

Net. Weight kg

Service Valve mm(Inch)

Refrigerant(R-22) g

Airflow Direction Control(Up & Down)

Remote Controller Type

Sleeping Operation

Drain Hose

Cooling

Heating

Cooling

Heating

Cooling

Heating

Runnig

Current

Btu/h(kcal/h)

( Hi / Med / Low )


Dimensions

1. Indoor Unit

Dimensions

Installation plate

A

A

ø70mm

CenterCenter

ø70mm

Left rear piping Right rear piping

A

A

D

H

W

Tubing hole cover

W mm 888

H mm 287

D mm 170

HMC036KDT1, HMH036KDT1MODEL

DIM

Service Manual 11

Dimensions

2. Outdoor Unit

L6L7 L8L9

L4

H

L5

W

D L1

L3

L2

L10

L11L

11L1

1L1

1L1

1

Gas side3-way valve

Liquid side2-way valve

HMC036KDT1, HMH036KDT1MODEL

DIM

W mm 870

H mm 1038

D mm 320

L1 mm 360

L2 mm 340

L3 mm 25

L4 mm 1035

L5 mm 25

L6 mm 546

L7 mm 160

L8 mm 160

L9 mm 44

L10 mm 64.5

L11 mm 50

Indoor Side Outdoor Side

B A

4- WAY Valve

COMP BCOMP AA

ccum

.

C

Indoor Side Outdoor Side

B A

COMP BCOMP A

Acc

um.

C

ex)

Solenoid Valve

L.E.V

3-Way Valve

2-Way Valve

Capillary


Refrigeration Cycle Diagram

Refrigeration Cycle Diagram

1. HMH036KDT1

2. HMC036KDT1

Wiring Diagram

Service Manual 13

Wiring Diagram

Indoor Unit

Outdoor Unit

MOTOR

PILLARTERMINAL

STEPMOTOR

MAIN PCB ASSY

FORCEDOPERATIONAUTORESTART

REMOTECONTROL

THERMISTOR(OUT PIPE)

THERMISTOR(IN PIPE/AIR)

3854A24002C

CN

-MO

TOR

CN-DISP1

DISPLAY PCB ASSY

INDOOR WIRING DIAGRAM

TO OUTDOOR UNIT

C

RD BK BR BL

G V S

CN

-PO

WE

R

CN

-U/D

CN

-TH

1C

N-T

H2

SW

01F

COR

WH

WH

WH

RD

RD

BR

BR

BK

BK

BKYLBK

BK BK

WH

RDOR

OR

BLYL

RDBLYL

BK

BK

WH

WH

BL RD

YL

YL

GN/YL

CN-LEV(A) CN-LEV(B) CN-LEV(C)

CN-COM 1

CN-COM 2

CN-FAN

CN-RY_SV

CN-TH2

CN-POWER1 CN-POWER2

CN-COM 3

RY-COMP A 3 4

3 4RY-COMP B

F2(FUSE 250V T3.15A)

MAIN AC PCB ASSY

MAIN DC PCB ASSY

F1 : FUSE 250V 2.5ACo : CAPACITORTM.TB : TERMINAL BLOCKCN : CONNECTORRY : RELAY4WV : 4WAY VALVESV : SOLENOID VALVE

THERMISTOR(PIPE)THERMISTOR(AIR)

F1

F1

TOINDOORUNIT-A

POWERSUPPLY

1(L)

TM(POWER)

TM(PILLAR)

TB1

TB2

TB3

TB4

PR

PR

OLP

Co

CS

R

Co

Co

Co

6 8

2

0 1

4

H

C

F

H

C

F

LEVA

LEVB

LEVC

COMP-A

COMP-B

3854A24002D

FMo1

FMo2

OUTDOOR WIRING DIAGRAM

2(N)

BK

BK

BRBL

GVS

CRDTOINDOORUNIT-B

BKBRBL

GVS

CRDTOINDOORUNIT-C

BKBR

GN/YL

BL

GVS

F1

F1

F1

F1

CN-TH1THERMISTOR(DISCHARGE1)THERMISTOR(DISCHARGE2)

CS

R

COR

WH

WH

WH

RD

RD

BR

BR

BK

BK

BKYLBK

BK BK

WH

RDOR

OR

BLYL

RDBLYL

YLBK

BK

BK

WH

WH

BL RD

YL

BK

YL

YL

GN/YL

CN-COM 1

CN-COM 2

CN-FAN

CN-RY_SV

CN-TH2

CN-POWER1 CN-POWER2

CN-COM 3

RY-COMP A 3 4

3 4RY-COMP B

F2(FUSE 250V T3.15A)

MAIN AC PCB ASSY

MAIN DC PCB ASSY

F1 : FUSE 250V 2.5ACo : CAPACITORTM.TB : TERMINAL BLOCKCN : CONNECTORRY : RELAY4WV : 4WAY VALVESV : SOLENOID VALVE

THERMISTOR(PIPE)THERMISTOR(AIR)

F1

F1

TOINDOORUNIT-A

POWERSUPPLY

1(L)

TM(POWER)

TM(PILLAR)

TB1

TB2

TB3

TB4

PR

PR

OLP

Co

CS

R

Co

Co

Co

6 8

2

0 1

4

H

C

F

H

C

F

LEVA

LEVB

LEVC

COMP-A

COMP-B

3854A24002B

FMo1

FMo2

4WVSV

OUTDOOR WIRING DIAGRAM

2(N)

BK

BK

BRBL

GVS

CRDTOINDOORUNIT-B

BKBRBL

GVS

CRDTOINDOORUNIT-C

BKBR

GN/YL

BL

GVS

F1

F1

F1

F1

CN-TH1THERMISTOR(DISCHARGE1)THERMISTOR(DISCHARGE2)

CS

R

CN-LEV(A) CN-LEV(B) CN-LEV(C)

HMC036KDT1HMH036KDT1

HMC036KDT1 HMH036KDT1


Electronic Control Device


Indoor Unit

• MAIN P.C.B DC ASM

Service Manual 15


Outdoor Unit

ASM P/N : 6871A20479APCB P/N : 6870A90186A

CN_OOO

C51M

R22M

D05M

ZD03M

TRA

NS6

2003.11.10

CN_P

OW

ER2

- ~

R36M

+~

R11M

BD01

M

NT

C

SMPS

C12M

C10D

1 3 65

R34M

C28M

C30M

C19M

C07M

Q06

M

C22M

R35M

Q09M

R24M

ZD02M

D06M

R37M

C32M

C33M

R25M

ZD01M

R23M

R12M

R10M

Q03M

D04

M

C23M

C10M

R13M

D02M

TRANS5

L10M

TRANS3

TRA

NS4

L011M

L12M

13 12

L09M

C29M

9 78

C17M

TRA

NS2

TRANS1

L02M

L08M

L07M

L06M

L05M

C18M

D03M

R09M

L01M

C06M

D01M

IC01

A

C08D

R02D

C04

D

C01D

L01D

Q08M

D01D

C31M

C25M

L02D

R33M

IC04D

C02D

C03D

C07D

C05D

R30M

R31M Q07

M

CN_LEV(C)

C52M

L01HC0

2A

RY_FAN(L)

IC01K

C26M

R32M

C27M

R28M

Q05

M

IC05

M

C14

M

C21M

R20M

C16M

C15M

R21M

R16M IC04M

IC03M

C02M

R29M

R27M

R26M

R19M

C24

M

CN_COM3

C13M

R18M

R14

M

R17M

R15M

CN_COM1

Q04

M

CN_COM2

RY_4WAY

R08M

Q02

M

R04

MR0

3M

C09M

C05M

R07M

C04

M

R06M

RY_LIQ

R02MC03M

RY_GAS

R01M

Q01

MC01M

IC03K

L4(D

)

L3(C

)

L2(B

)

L1(A

)

IC02K

Q01

Z

OSC

01B

CN_RY_FAN

CN_POWER1

RY_FAN(H)

R05M

3

RY_COMP(B)

C11M

L03M

L04

M

NF03M

CN_RY_SV

NF05M NF04M NF02M NF01M

SW01

F

CN_LEV(B) CN_LEV(A)

C50M

LED0

1T

CN_T

H1CN

_JIG

CN_T

H2

RY_COMP(A)

4

4

PCB P/N : 6870A90195AASM P/N : 6871A20500

C04J

R01J

NF01J

C07J

C05J C06J

NF02J

C09J

C03J

C01J

GND1

D01J

C02J

CN_TAB1(N)

ZNR01J

CN_POWER2

C08J

GND2

FUSE(250V/T5A)CN_TAB2(L)

CN_POWER1

• MAIN P.C.B DC ASM



Display P.C.B ASM

Service Manual 17

Schematic Diagram

Schematic Diagram

Indoor Unit

PKM

13EP

P-4

002

OSC

01B

3.6V

CST

-8.0

0MT

W

R21H

~R2

5H

50V

8

R11H

~R1

4H

R02F

12.1

K

C06D

103

AUT

O R

EST

ART

REM

OT

E CO

NT

ROL

FORC

ED O

PERA

TIO

N

SWIT

CHLI

MIT

CN-S

W

COM

NO

NC

123

123

Opt

ion

14 23

SW01

F

5V

5V 6.2K

R06F

R04

F6.

2K

470

uF25

V

C05D

+

DC5V

7805

1N4

148

D99

IC02

DO

I

470

uF25

V

C03D

104

50V

C04

D+

DC12

V

7812

IC01

DO

I

C DS Q

ST93

C46C

B6

R13H

R12H

20K

R11H

OJ2H

OJ1H

OJ3H

R14

H

5 93C

46B

EEPR

OM

Vss

7 6DU O

RG

Vcc

OJ4H4321

210

K

+

50V

C02D

104

680u

F25

V

C01D

10K

R97

KA39

3IC

9-1

-4

OR2

HO

R5H

DC 5

V

R96

20K

OR3

H~0R

5HO

R4H

OR3

H

DC12

V3

1+

8

10K

OR1

H56

KR9

510

K

R21H

R24

H

R25H

5V

12.1

K1%

55

Ope

rati

on

RECE

IVERV

cc

GN

D

Vou

t

Slee

p

CMP

Tim

er

11

220

10V

C02L

LED2

LED1

LED4

LED3

44 5 2 6

5 62

CN-D

ISP

7 337

RDPK OR

YL

22 1

1

4 3

4 3

rece

iver

R01G

~R0

4G

220

STEP

PIN

G M

OT

OR

(UP/

DOW

N)

BLCN

-U/D

4

104

C02D

5V

11 1076

5V

45

48

35

46

47

1314

3334

2 64633732

5756 1

KID6

5004

AF

IC01

GKI

D650

04A

F

14 1213

3 54

9

1516

8 1 2

HVB

OUT

IC01

M

9

7 84 65

18

5554

50515253

1716

1920

2161

62

10

7

R01B

,1M

R01T

~R0

5T

8

5V

123

119

106

7

40

543

42

29 41

31 30 4438

220

0.01 R2

2H

R23H

25V

10V

R02A

,20K

C01A

5V

C02A

21

3

KID6

5004

AF

5924

2223

1560

25 26 36 28 27

39

49

58

15 2

12 5

11 6

13 4

14 3

5V

16 1

9

8

IC02

M

R02L

,1K

C01L

680

pF

R81

1K

R02B

,10K

50V

C81

103

5V

rece

iver

R02E

,20

R01E

5.1K

R01L

1KBZ

01E

PK

321

2 2

STEP

PIN

G M

OT

OR

(LEF

T/R

IGHT

)

BL

3 3

4 4

5 5

1 1CN

-L/R

OR

YL

RD

Opt

ion

PIPE

-TH

2 3 4

DC12

V

CN-M

OT

OR

44

INDO

OR

FAN

MO

TO

R

33

22

11

DC 5

V

+

11

CN-D

C/DC

104

,50V

C07D

RXE2

50PO

LY S

W

~

100u

F63

V

C92

44

55

2 3

2 3

1/4

W75

0R9

9

11

11 42 3

HVB

OUT

+7

KSC7

536

IC01

AKI

A70

36P

5V

C91

103

1%

6.

2KR0

4H

KA39

3IC

9-2

R90

1KR9

3 10

K-

5

DC 5

VR9

2 10

KR9

14

.7K

6

1

%

CN-T

H1

1%

5V

12.1

KR0

2H

24 334 2

11

CN-T

H2

5V

6.2k

R26H

3 223

PIPE

-TH

ROO

M-T

H

12V

12

12

CN-H

VB

Opt

ion

33

HVB

OUT


Schematic Diagram

Outdoor Unit

P07

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OR2

H,O

R7H,

OR1

0H:9

1K,O

R3H-

4H,

OR8

H-9H

,OR1

1H-1

2H:1

5K(E

TC:

20K)

R03T

11

DC 5

V

56K

R04

T1K

1 2

7036

P

IC01

A

CN-J

IG

3434

22

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Documents

SERVICE MANUAL - Carrier · 2020. 7. 30. · Service Manual 3 Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following