SERVICE FACILITIES

WISCONSIN MOTORS, L.L.C. Distributors and Service Centers, located throughout the U.S. and foreign countries, have been carefully selected to insure complete and efficient repair and inspection services to owners of WISCONSIN MOTORS Engines. These service centers, equipped and staffed for complete engine repair, also stock engines parts to facilitate immediate delivery for the complete line of WISCONSIN MOTORS Engines. Order parts from the WISCONSIN MOTORS, L.L.C. Distributor or Service Center in your locality. Refer to the Yellow Pages of the Telephone Directory under ENGINES, or write to WISCONSIN MOTORS, L.L.C. for a free copy of a list of authorized Distributors and Service Centers. Do not order parts from WISCONSIN MOTORS, L.L.C. in Memphis, TN. The MODEL, SPECIFICATION and SERIAL NUMBER of your engine must be given when ordering parts. The MODEL and SPECIFICATION number are on the name plate. The SERIAL NUMBER is stamped either on the crankcase or the engine’s identification tag. Copy the MODEL, SPECIFICATION and SERIAL NUMBER in the spaces provided below so that it will be available when ordering parts.

MODEL SPECIFICATON SERIAL NUMBER To insure prompt and accurate service, the following information must also be given: 1. State EXACTLY the quantity of each part and part number. 2. State definitely whether parts are to be shipped by express, freight or parcel post. 3. State exact mailing address.

Wisconsin Motors, LLC

3

Manifold and Crankcas

ITEM

123456

789

1011121314151617

18192021222324

PART NO.AB111QD631PH22XD30YD6S1

* BA49AS1

BH155AQD635PE4XD14XK4PF143SA26SA58QD632PC435PE7PE81PD13XD14ARF1495FRJ173ABK72PE37XD52

DESCRIPTION QT¥

Cylinder head ............................................................................... 2Gasket, cylinder head .................................................................. 2Washer, 3/8" x 11/16". .............................................................. 34Screw, 3/8"-16 x 1-1/2" long (special hardness) ................... 34Spark plug, Champion No. D-16-J ............................................ 4Crankcase assembly (includes items 12-14, 16, 19; and oilfiller neck and screen, oil header tube, oil spray nozzlesand dipstick, and tube adapter for oil filler side of engine) .. 1Cover plate, crankcase bottom ................................................... 1Gasket, bottom cover plate ......................................................... 1Lock washer, 5/16" spring lock ............................................... 16Screw, 5/16"-18 thread x 5/8" long ......................................... 14Pipe plug, 1/2" square head, oil drain ...................................... 1Plug, for 5/8"-11 tap in face of case, upper left hand ............. 1Plug, 5/8" expansion, for camshaft oil hole ............................. 2Plug, 1-3/8" expansion ................................................................ 1Gasket, cylinder base ................................................................... 2Stud, cylinder block mounting ................................................ 12Lock washer, 1/2" spring lock ................................................. 10Washer, 1/2" external everlock for center stud in vee ........... 2Nut, 1/2"-20 thread ................................................................... 12Screw, 5/16-18" x 5/8". ............................................................... 2Adapter tube, dipstick (optional on starter side) .................... 1Dipstick, 6-1/4" long (optional on starter side) ....................... 1Engine support, cast iron ............................................................ 2Lock washer, 5/8" spring lock ................................................... 4Screw, 5/8"-11 x 1-3/4" long ...................................................... 4

* BA49AS1 is standard machining number. A dash number is added for anyspecial machining (located on marking pad).

** See page 14 for standard dipsitck and adapter

continued on page 4

-2-

WISCONSIN MODEL VG4D

3

Manifold and Crankcase (cont.)

ITEM

25

262728

29

303132333435363738

PART NO.

LD240LD240-1LD240CQB83QC.66PC615

PH79A

PD207XK1QC12AL57-1S1VE693-1WD101LJ161XD19XA33

DESCRIPTION QTY

Inlet and exhaust manifold (Vertical) ........................................ 1Manifold for power units ............................................................ 1Inlet and exhaust manifold (Horizontal)Insert, manifold gasket ................................................................ 6Gasket, manifold to cylinder block (replaces QC62) ............... 6Stud, manifold to cylinder block,(included with AA90AS8 cylinder block assy.) ....................... 4Washer, 7/16" x 13/16" x 1/8",manifold to cylinder block .......................................................... 4Nut, 7/16"-20 thread, manifold to cylinder block ................... 4Pipe plug, 1/8" square head ....................................................... 1Gasket, carburetor ........................................................................ 3Carburetor, Facet No. 11532 ........................................................ 1Choke control ................................................................................ 1Muffler, standard .......................................................................... 1Pipe nipple, 1-1/2" x 2" long ....................................................... 1Screw, 5/16"-18 x 1-1/4" long ..................................................... 2Screw, 1/4"-20 x 3/8" long,for tap in cylinder block (R.H. side) ........................................... 1

-4-

Rev 10 / 90WISCONSIN MODEL VG4D

15

.3

5

~4

1

o 6

Crankshaft, Piston and Connecting Rod

ITEM

123456789

101112

131415

16171819

PART NO.

BG193A6S2PH269QD636BQD636AQF67CPE5AXD29CCA69CS1ME98

GA35A1GA35CPL49RK173DA66BS1

HA135SHA135S1HA135S2HA135S10HA135S20HG131CPB146-1S1PD247DB183DISP

DB183D1SP10DB183DISP20DB183D1SP30

DESCRIPTION QT¥

Main bearing plate assembly (includes items 2 & 11) ............. 1Main bearing oil seal, take-off end ............................................. 1Gasket, bearing plate, .006" thick ............................................... 3Gasket, bearing plate, .003" thick ............................................... 3Shim, bearing plate, .014" thick .................................................. 1Lock washer, 3/8" spring lock, main bearing plate ................ 6Screw, 3/8"-16 x 1-1/4" long main bearing plate .................... 6Crankshaft assembly (includes items 9, 12-14) ........................ 1Main bearing (includes items 10 - 11) ........................................ 2Cone ................................................................................................1Cup .................................................................................................1Crankshaft gear, standard ........................................................... 1Crankshaft gear, hardened .......................................................... 1Woodruff key, No. 15 .................................................................. 1Oil sling ..........................................................................................1Connecting rod, shell bearing type (includes items 16-18)(replaces DA66AS1) (shell bearings not furnished) ................ 4Shell bearing, 2 halves ................................................................. 4Shell bearing, .001". ...................................................................... 1Shell bearing, .002". ...................................................................... 1Shell bearing, .010". ...................................................................... 1Shell bearing, .020". ...................................................................... 1Piston pin bushing ........................................................................ 4Connecting rod bolt assembly (includes item 18) ................... 8Nut, 3/8"-24 thread, special ........................................................ 8Piston, standard (includes items 20 & 21)(replaces DB183D) ........................................................................ 4Piston, 0.010" O/S ......................................................................... 4Piston, 0.020" O/S ......................................................................... 4Piston, 0.030" O/S ......................................................................... 4

Not serviced separately.

CA69CS1 is standard machining number. A dash number is added for anyspecial machining (located on marking pad).

continued on page 8

-6-

WISCONSIN MODEL VG4D

22

2O 21 13

2524

16

15 17 18

-1

-7

Crankshaft, Piston and Connecting Rod (cont.)

ITEM

202122

23

2425262728

PART NO.

DE59PK37ADR15DDR15DS10DR15DS20DR15DS30DR44DR44S10DR44S20DR44S30N100A

N100B14

N120N120DN120-1N120D1PL24PA334U226PD157PE65-1

DESCRIPTION QTY

Piston pin, standard; also available in .005" & .010" O/S ....... 4Retaining ring (replaces PK37) ................................................... 8Piston ring set, standard .............................................................. 1Piston ring set, 0.010" O/S .......................................................... 1Piston ring set, 0.020" O/S .......................................................... 1Piston ring set, 0.030" O/S .......................................................... 1Optional Trichrome ring set ....................................................... 1Optional Trichrome ring set, 0.010" O/S .................................. 1Optional Trichrome ring set, 0.020" O/S .................................. 1Optional Trichrome ring set, 0.030" O/S .................................. 1STD- flywheel assy. w/ring gear LESS FWA,rotating screen and stub shaft .................................................... 1Flywheel assy. w/ring gear for rotatingscreen and stub shaft LESS FWA .............................................. 125 amp FWA only ......................................................................... 130 amp FWA only ......................................................................... 125 amp FWA, rotating screen & stub shaft ............................... 130 amp FWA, rotating screen & stub shaft ............................... 1Woodruff key, No. 29 .................................................................. 1Pin, starting crank ........................................................................ 1Starting crank ................................................................................1Nut, flywheel mounting .............................................................. 1Lock washer .................................................................................. 1

Rev. 03/94

-8-

WISCONSIN MODEL VG4D

5

14

13

9

1117 16

Cylinder Block Assembly

ITEM

123456789

1011121314151617

PART NO.AA90AS8AD42HG150AHG272DAE76EAE76DAF55AF52AG31AG26AH9QD482BH103PH441XD23F71PB169A

DESCRIPTION QT¥

Cylinder block assembly (includes items 2-15) ........................ 2Valve stem guide, inlet and exhaust .......................................... 8Valve seat insert, inlet .................................................................. 4Valve seat insert, Stellite exhaust ............................................... 4Inlet valve ......................................................................................4Exhaust valve ................................................................................ 4Valve spring, exhaust ................................................................... 4Valve spring, inlet ........................................................................ 4Valve rotator and seat, exhaust .................................................. 4Valve spring seat, inlet ................................................................ 4Lock, valve spring seat .............................................................. 16Gasket, valve inspection cover ................................................... 4Inspection plate, valve tappet ..................................................... 4Plain washer, 5/16". ..................................................................... 4Screw, 5/16"-18 x 2" long ............................................................ 4Valve tappet (includes item 17) (replaces F60) ......................... 8Valve tappet adjusting screw ...................................................... 8

Rev 03/94

-10-

~11SCONSIN MODEL VG4D

Camshaft and Fuel Pump Mounting

ITEM

123456789

10

111213

141516171819

202122

PART NO.

EAl12GB46PE46XD19PF52PF101PM108PK176TA111A1TA111ATF96-19TF96-4TF96-7PE3XD6LP38ES1LQ46LP38HS1LQ47QD538APE4XD15XK38RF794LP19BLQ32RM1049KRF1225QD67SA69XA34

DESCRIPTION QTY

Camshaft ........................................................................................1Camshaft gear ............................................................................... 1Lock washer, 5 / 16", external everlock ...................................... 3Screw, 5/16"-18 x 1-1/4" long ..................................................... 3Button .............................................................................................1Thrust plunger, camshaft ............................................................ 1Spring, camshaft thrust plunger ................................................ 1Plunger clip (use on fuel pump with primer) .......................... 1Plunger, fuel pump without primer (standard) ....................... 1Plunger, fuel pump with primer ................................................ 1Adapter assembly (includes 8-9) ................................................ 1Adapter for open engines ............................................................ 1Adapter for power units .............................................................. 1Lock washer, 1/4" spring lock .................................................... 2Screw, 1/4"-20 x 3/4" long .......................................................... 2Fuel pump, open engine (includes item 14) ............................. 1Repair kit, fuel pump for open engine ...................................... 1Fuel pump, power unit (includes item 14) ............................... 1Repair kit, fuel pump for power unit ........................................ 1Gasket, fuel pump mounting ...................................................... 1Lock washer, 5/16" spring lock .................................................. 2Screw, 5/16"-18 x 3/4" long ........................................................ 2Elbow, 1/8"x 90° .......................................................................... 1Pipe nipple, 1/8" x 3/4" long ...................................................... 1Fuel strainer, Tillotson OW-444 ................................................. 1Repair kit, fuel strainer ................................................................ 1Hose assy, fuel pump to carb(replaces RM1049L) .................. 1Elbow, 90°; (at carb fuel inlet, (replaces RF269) ....................... 1Gasket, fuel pump adapter ......................................................... 1Cover, for engines w/o fuel pump (not shown) ...................... 1Screw, 1/4"-20 x 1/2" for mounting cover (not shown) ......... 2

-12-

Rev 3/94WISCONSIN MODEL VG4D

3

---------7

Oil Filter and Oil Filler Mounting

ITEM

12345

6789

10111213141516171819

PART NO.

LJ300MLO60-1RJ173RF1495ARV5254RV52A1QD595APE4XD17BRF1225RM536GC28-1pJ105BG223PE4XD17XE55PF18RF1536RV52ARC91

DESCRIPTION QTY

Oil filler tube .................................................................................1Oil filler and breather cap ........................................................... 1Dipstick, 10" long, standard ........................................................ 1Adapter tube, dipstick (mount with "Loctite"), std ................ 1Oil filter cartridges, 4 pack .......................................................... 1Oil filter base assembly ................................................................ 1Gasket, oil filter mounting .......................................................... 1Lock washer, 5/16", spring lock ................................................. 2Screw, oil filter mounting (special 5/16"-18 x 1") .................... 2Elbow, oil line to governor .......................................................... 1Oil line, crankcase to governor ................................................... 1Idler gear (includes HG279 bushing) ........................................ 1Stud, idler gear ..............................................................................1Plate, bearing retainer, flywheel end ......................................... 1Lock washer, 5/16" for bearing retainer plate ......................... 6Screw, 5/16"-18 x 1" long for bearing retainer plate ............... 6Screw, 5/16"-18 x 3/8" long, Allen head set ............................. 1Pipe plug, 1/8" slotted ................................................................. 9Stud, oil filter (not shown) .......................................................... 1Base, oil filter, after S/N 5984980 ............................................... 1Screen, oil filler (optional) (not illustrated) .............................. 1

-14-

WISCONSIN MODEL VG4D

4 2

Oil Pump Assembly

ITEM

12

3456789

101112131415161718192021

PART NO.

* K129KA61D2S1

* KD121B

KD122A* KC66

PA64PL137GD94CPD195QD535A

KB42S2ME60PM111X[16RDl12PE14XA7XA8XA56P]143BPF18RFll21

DESCRIPTION QTYOil pump assembly (replaces K95L) .......................................... 1Body assembly, oil pump (includes items 2-5) ........................ 1Shaft, oil pump drive (includes item 4)(replaces KD121S1) ....................................................................... 1Stub shaft .......................................................................................1Gear, driver and driven (replaces KC56A) ............................... 2Pin, oil pump gear 1/8" dia. x 3/4" long ................................... 1Woodruff key, No. 1, oil pump drive gear ............................... 1Gear, oil pump drive .................................................................... 1Nut, oil pump gear ....................................................................... 1Gasket, oil pump cover(not included in engine gasket set) ............................................ 1Cover assembly (includes 11-16) ................................................ 1Steel ball, 1/4" dia ........................................................................ 1Spring, relief valve ....................................................................... 1Cotter pin, relief valve, 1/8" x 1". ............................................... 1Screen, oil pump ........................................................................... 1Lock washer, #10 spring lock ...................................................... 7Screw, #10-32 x 3/8" long, oil pump screen ............................. 1Screw, #10-32 x 1/2" long, oil pump cover ............................... 4Screw, #10-32 x 1-1/4" long, oil pump cover ............................ 2Lock screw, oil pump ................................................................... 1Pipe plug, 1/8" slotted ................................................................. 3Nozzle, oil spray ........................................................................... 4

* For engines with serial number 6178652 and after.

-16-

WISCONSIN MODEL VG4D

Magneto and Gear Cover

ITEM

123456789

10

11121314

15161718192021

2223

24

2526

27

PART NO.

YL339-32YL339-38YL339-34YL339-42PD79PD11PE5XD33PH22AY97S1

QD616GD103-1PC429BD101S1

BD101BS1

QD634WE243QD633PA291PF52XK3PD78

PE4XD17

XD19

PH269XD15XD20XD15

DESCRIPTION QTY

Ignition cable, No. 1 cylinder (includes boot) .......................... 1Ignition cable, No. 2 cylinder (includes boot) .......................... 1Ignition cable, No. 3 cylinder (includes boot) .......................... 1Ignition cable, No. 4 cylinder (includes boot) .......................... 1Nut, 3/8"-16 ...................................................................................1Nut, 3/8"-24 ...................................................................................1Lock washer, 3/8" spring lock .................................................... 2Screw, 3/8"-16 x 2-1/4". ............................................................... 1Washer, 3/8" x 11/16" x 3/32" thick, plain steel ...................... 1Magneto with gear, Fairbanks-Morse No. FMX-4B7A(replaces Y95S1) ............................................................................ 1Gasket, magneto mounting ......................................................... 1Magneto gear (replaces GD103) ................................................. 1Stud, magneto mounting upper hole ........................................ 1Gear cover, standard (includes 19-20, 25;also TC388-1 governor shaft) ...................................................... 1Gear cover assembly (includes 19-20, 25;also TC388-1 governor shaft for flywheel alternators) ........... 1Gasket, gear cover ........................................................................ 1Gear cover spacer ......................................................................... 1Gasket, crankcase to spacer ......................................................... 1Dowel pin, gear cover to case ..................................................... 2Button, camshaft thrust planger ................................................. 1Pipe plug, 3/8" square head for timing hole in gear cover .... 1Nut, 5/16"-18 threadfor spacer to gear cover - left side .............................................. 1Lock washer, 5/16" spring lock ................................................ 17Screw, 5/16"-18 x 1" longfor spacer to gear cover - left side .............................................. 1Screw, 5/16"-18 x 1-1/4" longfor mounting gear cover ............................................................ 10Oil seal, crankshaft ....................................................................... 1Screw, 5/16"-18 x 3/4", spacer plate to gear cover .................. 3Rubber nipple for magneto Towers (not illustrated) .............. 4Screw, 5/16" x 3/4" long, spacer plate to crankcase ............... 5

* See page 34 for kits

-18-

WISCONSIN MODEL VG4D

Governor Assembly

ITEM

23456789

10

1213

15161718

20

22232425

PART NO.

T134LTC395S1TC398PH571VB151PA367SA52RF269-2QD615APF18TC388-1TC535S1GD150TC322DS1PA340PH313ATC391DPE4XD16PM76PI 145TC367APD77PD173AVE875S1PK181TC328D

DESCRIPTION QTYGovernor assembly replaces T891. for ~er\’i~ ~.. ......................... 1Governor housing assemblv (include.- item.- 2-9) ................... 1Cross shaft and lever .................................................................... 1Oil seal, governor cross shaft (Neoprep, c) .................................Governor yoke .............................................................................. 1Roll pin, 1/8"x 3/4" long ............................................................ 1Plug, 1/2" expansion .................................................................... 1Fitting .............................................................................................Gasket, governor housing ........................................................... 1Pipe plug, 1/8" slotted, governor houbing ............................... 1Governor shaft (press fit into gear cover) .................................Governor flyweight assembly (includes items 12-15, 26) .......Governor gear ............................................................................... 1Flyweight (includes item 26) ...................................................... 2Roll pin ...........................................................................................2Washer ...........................................................................................1Thrust sleeve and bearing ........................................................... 1Lock washer, 5/16" . ................................................................... 10Screw, 5/16"-18 x 7/8" long ........................................................ 4Governor spring ........................................................................... 1Adjusting screw, governor spring tension ............................... 1Adjusting screw pin ..................................................................... 1Nut, 1/4"-20 thread ...................................................................... 1Nut, spring tension adjustment .................................................. 1Control rod, (includes item 25) ................................................... 1Clip, 3/64" x 3/8" long ................................................................ 1Thrust pin, governor flyweight (not illustrated) ..................... 2

-20-

MODEL VG4D

Air Shrouding

ITEM

1

23456789

10

111213141516171819202122

PART NO.

SE124BGSE124C

SE124AM

SE 124AP

PE4XD172PE5XD171SE48PE3XA33SE126SE126ASE126A3

SE126A11

SE126A14

SE128CSE128BXA34SE127SE127ASE125ASE125PG314PG475XA65SD312AXA67SD314

DESCRIPTION QTY

Flywheel shroud, standard ......................................................... 1Flywheel shroud, with pads for starterand air cleaner mounting ............................................................ 1Flywheel shroud, for flywheel alternator and withpad for electric starter .................................................................. 1Flywheel shroud, for flywheel alternator, withpads for starter and air cleaner ................................................... 1Lock washer, 5/16" spring lock .................................................. 4Screw, 5/16"-18 thread x 1/2" long ............................................ 4Lock washer, 3/8" spring lock .................................................... 2Screw, 3/8"-16 x 1/2" long .......................................................... 2Screen, flywheel shroud .............................................................. 1Lock washer, 1/4" spring lock .................................................. 38Screw, 1/4"-20 x 3/8" long ........................................................ 36Lower cylinder shroud, right side ............................................. 1Lower cylinder shroud, left side, magneto ignition ................ 1Lower cylinder shroud, left side,provision for mounting coil ........................................................ 1Lower cylinder shroud, left side, battery ignitionand 10 or 25 amp flywheel alternator ........................................ 1Lower cylinder shroud, left side, battery ignitionand 30 amp flywheel alternator ................................................. 1Heat deflector, left side ................................................................ 1Heat deflector, right side ............................................................. 1Screw, 1/4"-20 x 1/2" long .......................................................... 2Cylinder head shroud, right side ............................................... 1Cylinder head shroud, left side .................................................. 1Rear shroud cover, left side ........................................................ 1Rear shroud cover, right side ...................................................... 1Clip, spark plug cable .................................................................. 2Bracket, choke control .................................................................. 1Screw, #8 x 1/2" long, for choke control bracket ..................... 2Engine name plate ........................................................................ 1Screw, #4 x 1/4" long, for mounting name plate ..................... 4Decal, warning .............................................................................. 1

-22-

Rev 12/90WISCONSIN MODEL VG4D

Engine Gask t Set

ITEM

12345

6789

101112131415

PART NO.Q18CQB83QC66QC12AQD67QD636AQD636BQD616QD482QD615AQD632QD634QD633QD538AQD635QD631QD595A

DESCRIPTION QTYOverhaul gasket set (includes items 1-15) ................................ 1Insert, manifold gasket ................................................................ 6Gasket, manifold (replaces QC62) ............................................. 6Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,Gasket,

carburetor ........................................................................3fuel pump adapter to crankcase ................................... 1main bearing plate, .003". .............................................. 3main bearing plate, .006". .............................................. 3magneto ...........................................................................1valve inspection cover ................................................... 4governor housing ........................................................... 1cylinder base ................................................................... 2gear cover to spacer plate .............................................. 1crankcase to spacer plate ............................................... 1fuel pump ........................................................................1bottom plate, oil pan ...................................................... 1cylinder head .................................................................. 2oil filter mounting pad .................................................. 1

-24-

MODEL VG4D

Notes

-25-

Wisconsin Options

for the VG4D

¯ Carburetors¯ Magnetos¯ Distributors¯ Starters

19

35

36

37

----38

~.--.-39

40 41 42

~44 ~

L57-1 Carburetor (Facet No. 11532)

ITEM12

2A2B2C3456789

10111213141516171819202122232425262728293031

PART NO.

93T8S8-793C105-393C106-293T22S893T41-1093Cl12-1293C140-5893T41-893T8S8-893Cl10-793C109-6093C131-4x293T57-493T21S893T63-993C130-493T52-5793T48-993C9-7593C46-4993Cl11-15593C21-4293T315S5-4

93T8S8-1093CR27-24193C29-1037

93CR37-1x193C102-11393T315S5-493T56-2093C81-17-35

DESCRIPTION QTYScrew, lever swivel ....................................................................... 1Shaft, choke ...................................................................................1Lever, choke ..................................................................................1Nut, choke lever ............................................................................ 1Lock washer, choke lever nut ..................................................... 1Spring, choke lever ....................................................................... 1Screw, bracket (includes item 5) ................................................. 2Lock washer, bracket ................................................................... 2Screw, tube clamp ........................................................................ 1Clamp, bracket .............................................................................. 1Bracket, choke (includes items 6-7, 11) ...................................... 1Retainer, choke shaft packing ..................................................... 1Washer, choke shaft packing ...................................................... 1Nut, clamp screw .......................................................................... 1Pin, washer retaining ................................................................... 1Washer, shaft thrust ..................................................................... 1Retainer, throttle shaft packing .................................................. 2Seal, throttle shaft ......................................................................... 2Bushing, throttle shaft .................................................................. 2Needle, idle adjusting .................................................................. 1Spring, adjusting needle .............................................................. 1Plate, throttle .................................................................................1Screw, throttle plate ..................................................................... 2Roll pin, throttle lever .................................................................. 1Screw, lever stopLever and stop, throttle ............................................................... 1Shaft and lever, throttle (includes items 12 - 13, 21 - 23) ........ 1Shaft, throttle .................................................................................1Body, throttle ................................................................................1Plug, choke shaft hole .................................................................. 1Plate, choke ....................................................................................1Screw, choke plate ........................................................................ 2Fiber washer, fuel valve seat ....................................................... 1Valve and seat, fuel ...................................................................... 1

(Continued on page 30)

-28-

WISCONSIN MODEL VG4D

35

36

37

...--- 38

L57-1 Carburetor (Facet No. 11532) (cont.)

ITEM

32333435363738394041424344454647

PART NO.

93C66-104-4293T56-7393C76-50-193C120-1893C85-9793C142-5593C52-2-1293B3-129A93T56-2493C52-7-3893T56-2393C138-2493T91-393T301S8-1493T301S8-9QC12A

DESCRIPTION QTY

Jet, discharge .................................................................................1Fiber washer, well ........................................................................ 1Well, metering ............................................................................... 1Axle, float .......................................................................................1Float assembly ............................................................................... 1Gasket, bowl to body ................................................................... 1Jet, idle ............................................................................................1Bowl, fuel (replaces 93-B398A) ................................................... 1Fiber washer, main jet .................................................................. 1Jet, main .........................................................................................1Fiber washer, passage plug ......................................................... 1Plug, main passage ....................................................................... 1Plug, 1/8" pipe, bowl drain ........................................................ 1Screw, bowl to body, long ........................................................... 2Screw, bowl to body, short .............................. ~... ........................1Gasket, flange (Facet C141-4-6) .................................................. 3

93C181-296 Gasket set (includes items 30, 33, 35, 37, 40, 42) ....................... 1

LQ37 Repair kit (includes items 9-10, 14-15, 17, 20, 27, 31,33, 35, 37, 40, 42, 47) ...................................................................... 1

* Not serviced separately

-30-

WISCONSIN MODEL VG4D

Magneto #Y97S1 (Fairbanks-Morse Type FM X487A)

ITEM

123456789

1011121314151617181920212223242526272829303132333435

PART NO.

31-8S9D31W80031B68231E2460B31M276531A276631G250131-10S14D31AZ243031H249831D149831Q595231-6S6U31D245831C1498G31A2437A31-6S6Z31-8S6U3113596931G278831-8S5NA31AXMR243331Y593931D5950C31J983A31-8S6G31X463131G149831A5950A31L2514C31o8N131-8LW531M251431C601831K2457A

DESCRIPTION QTYScrew, cover, #8-32 x 9/16" long ................................................ 2Cover, end cap .............................................................................. 1Gasket, end cap cover .................................................................. 1Brush and spring .......................................................................... 1Distributor rotor ........................................................................... 1Spring clip, rotor ........................................................................... 1Seal, distributor shaft ................................................................... 1Screw, end cap, #10-24 x 7/8" long ............................................ 4End cap ..........................................................................................1Gasket, end cap ............................................................................. 1Snap ring, rotor gear .................................................................... 1Rotor gear ......................................................................................1Support screw, #6-32 x 3/8" long ............................................... 1Washer, support screw, #6 .......................................................... 1Snap ring, fulcrum pin ................................................................. 1Point set, clockwise ...................................................................... 1Terminal screw, #6-32 x 3/8" long ............................................. 1Support screw #8-32 x 3/8" long ................................................ 1Washer, support screw, #8 .......................................................... 1Cam wick, clockwise .................................................................... 1Screw, condenser, #8-32 x 5/16" long ........................................ 1Condenser ......................................................................................1Shaft and gear, distributor .......................................................... 1Bearing, distributor ...................................................................... 1Lead rod .........................................................................................1Support screw, #8-32 x 3/8" long ............................................... 4Support, bearing ........................................................................... 1Snap ring, distributor shaft ......................................................... 1Bearing, cam end .......................................................................... 1Switch, assembly .......................................................................... 1Nut, switch screw ......................................................................... 3Lock washer, switch screw .......................................................... 1Insulated lever .............................................................................. 1Insulating washer ......................................................................... 2Insulating bushing ........................................................................ 1

continued on page 34

-32-

WISCONSIN MODEL VG4D

Magneto #Y97S1 (Fairbanks-Morse Type FM-X4B7A) (cont.)

ITEM

36373839404142434445464748495O5152535455565758596061626364

PART NO.

31J2499A31-8S14N31-6S4U31D612031R2477C31HW248031-3K131B1498B31C594931B1498D31TZ242531-31SS14A31N19531-6S4U31B6030A31C6032B31S256831A2492C31G386131A2492A31BW2563C-2731A1498J31Q256631S596331S2563-2731E256531Y5957311F257231M2570GD103-1

DESCRIPTION QTY

Wire assembly ............................................................................... 1Screw, switch, #8-32 x 7/8" long ................................................ 1Screw, clip, #6-32 x 1/4" long ..................................................... 1Coil clip ..........................................................................................1Coil ..................................................................................................1Magnetic rotor ............................................................................... 1Key ..................................................................................................1Snap ring, bearing ........................................................................ 1Bearing, drive end ........................................................................ 1Snap ring, shaft ............................................................................. 1Housing ..........................................................................................1Setscrew, coil, 5/16"-24 x 7/8" long ........................................... 2Name plate ....................................................................................1Screw, cover, #6-32 x 1/4" long .................................................. 2Vent cover ......................................................................................2Vent screen ....................................................................................2Stop pin, pawl ............................................................................... 1Washer, seal (inner) ...................................................................... 1Shaft seal ........................................................................................1Washer, seal (outer) ...................................................................... 1Coupling, complete (27° lag angle) ............................................ 1Lock spring, pawl ......................................................................... 1Coupling pawl .............................................................................. 2Pawl spring ....................................................................................2Hub assembly (27° lag angle) ..................................................... 1Coupling spring ............................................................................ 1Coupling shell ............................................................................... 1Bushing ..........................................................................................1Coupling nut ................................................................................. 1Drive gear ......................................................................................1

YQ8 Points and condenser kit (includes items 16-17, 20, 22) .......... 1

YQ9 Overhaul kit (includes items 3, 8, 10, 16-17, 20, 22,28-29, 32, 43, 53-54) ....................................................................... 1

-34-

WISCONSIN MODEL VG4D

ITEM PART NO.

2 YL394-18

3 31-13001655-- YQ26

-- PG54341

31-1300166610 t31-13001661-- t31-13001677

31-13001678

YF45S1, YF45AS1, YF45B Colt DistributorUSE WITH MODELS VG4D, VH4D, V465D, W4-1770

10

CONDENSOR CAPACITYPOINT CAPSHAFT END PLAY

DISTRIBUTOR

YF45YF45A

YF45B

.18-.23 HFD

.018"-.022"

.010"

APPLICATION

VH4D, VG4D, V465DVH4D, W4-1770,(TOP MOUNTED)VG4D (TOP MOUNTED)

DESCRIPTION QTY

Washer thrust ..................... 2Extension wire(not used with YF453) ........ 1Clip .......................................1Breaker kit (includes 4, 5,14, 15, 19) ............................ 1Condenser assembly .......... 1Screw ................................... 1Advance arm kit(includes 6, 7) ...................... 1Advance arm assembly ..... 1Washer ................................ 1Gear .....................................1Pin ........................................1Shaft kit (includes 10, 11)...1Spring kit ............................. 1Gear kit (YF45)(includes 1, 8, 9) .................. 1Gear kit (YF45A)(includes 1, 8, 9, 20) ............ 1

ITEM PART NO. DESCRIPTION QTY

t 31-13001679

12 31-1300161613 31-1300159814 * ....15 *------

16 31-13001604-- YQ27

17 f31-130016071819

Gear kit (YF45B)(includes 1, 8, 9) .................. 1Shaft assembly ................... 1Insert ....................................2Breaker plate ....................... 1Breaker set .......................... 1Screw and washerassembly ............................. 1Shield .................................. 1Distributor cap and rotorkit (includes 17, 18) ............. 1Rotor ....................................1Cap .......................................1Lube capsule(not illustrated) ................... 1Spacer (not illustrated) ....... 1

* Not serviced separately.

Also sold separately.

-35-

Wisconsin Distributors

YF50S1, YF50AS1 Ignition Distributor

USE WITH MODELS VH4D, W4-1770, VG4D, V465D

I

11

10

.%ITEM PART NO.

SHAFT END PLAY: .001" o .015"

DESCRIPTION QTY

-- 20121003

2 201200153 20120012-- 20121001

8 20120005

9 20120004-- 20121006

10 t2012001111 t 2012001012 2012000313-- YL394-18-- YL396A18

Distributor cap and gasket(includes 1, 11) ................... 1Vented distributor cap ....... 1Advance weights set .......... 1Advance spring set ............ 1Gear kit (includes 4-7) ........ 1Thrust washer set .............. 1Spacer (YF50AS1) .............. 1Gear ..................................... 1Roll pin ................................ 1Electronic module(includes screws) ............... 1Magnet assembly ............... 1Rotor and spacer(includes 10, 13) ................. 1Rotor spacer ....................... 1Distributor cap gasket ........ 1Dust cover ........................... 1Rotor ................................... 1Wire, extension-Black .......... 1Wire, extension-Red ............ 1

* Not serviced separately.

Also sold separately.

-36-

Wisconsin Distributors

TF130 Distributor Drive Assembly

USE WITH MODEL VG4D

ITEM PART NO.

1 JK592 XD32

3 TB146S1

4 HG1825 QD6166 PE57 PD798 PL1619 PK10910 GD14111 JJ324

12 PA36713 GF8814 TA13215 SA143

DESCRIPTION QTY

Packing ring ........................ 1Screw, 3/8"-16 thread x2" long ................................. 2Housing assembly(includes bushing,cup plug) ............................. 1Bushing ............................... 2Gasket .................................. 1Lock washer, 3/8". ............... 2Nut, 3/8"-16 thread ............. 2No. 213 Woodruff key ........ 1Lock ring .............................. 1Drive gear ............................ 1Drive shaft and gearassembly(includes 12-14) ................... 1Pin, 1/8" x 3/4" long ............ 1Gear ..................................... 1Drive shaft ........................... 1Cup plug .............................. 1

Wisconsin Distributors

YA61 (12 Volt) Starting Motor Assembly, Prestolite No. MHA-7021 & MHA-6102SUSE WITH MODELS TJD, VG4D, VH4D, W2-880, W4-1770

ITEM PART NO.

1 28MDT1002

2 28P90-2633 28MDL2012CS4 28MDL1064

5 28MZ19S6 28MDL22467 28-90-711

DESCRIPTION QTY

Head assembly(includes bronze bearing,lube felt) .............................. 1Thrust washer package ...... 1Brush set ............................. 1Brush plate assembly(includes item 5;includes brush) ................... 1Spring set ............................ 1Armature assembly ............ 1Terminal stud package ....... 1

ITEM PART NO.

8 28MDU2005AS1

9 28GJ20S10 28MCH105111 93EBC-112 28-90-214013 28PS1473S

14 28MG77A

DESCRIPTION QTY

Field coil package(includes brush set,screw) .................................. 1Thru bolt package ............... 1Bearing plate assembly ..... 1Bendix drive assembly ....... 1Pin package ......................... 1Pinion housing assembly(includes item 14) ............... 1Bronze bearing ................... 1

-38-

Rev. 03/94Wisconsin Starters

EEA102 (12 Volt) Starting Motor Assembly

USE WITH MODEL VG4D

ITEM

1

2

89

PART NO.

YL356-26

Y/356-28YA61

YA55A

PG515D

PC396PE4PD10PB187

PE5YD296

DESCRIPTION QTY

Starter cable assembly,26" long .............................. 1Cable, 28" long ................... 1Starting motor, 12 volt,Prestolite MHA7021(replaces YA54A) ............... 1Starting motor, 6 volt,Prestolite MZ4212(replaces YA19-3, YA10) .... 1Support bracket(replaces PG515A) ............. 1Stud ....................................2Lock washer, 5/16". ............ 2Nut, 5/16"-24 thread ........... 2Screw,3/8"-24 thread x 1 ̄ long ..... 3Lock washer, 3/8". .............. 3Terminal connector ........... 1

-39-

Wisconsin Starters

SERVICE AND PARTSAvailable from your Authorized

WISCONSIN MOTORSService Center