Service Bulletin No.2957

Printed in Canada

Service Bulletin No.2957MODEL TYPE SECTION/GROUP DATE

SUBJECT

CONDITIONS

June 8, 2007D Series Coaches Service Information

PARTS SUPPLEMENT FOR CUMMINS DIESEL ISM2007 EPA ENGINE EQUIPPED COACH

Service Information Only

Description:Effective with unit number 57956, MCI started production of D model coaches equipped with Cummins ISM engines.This service information bulletin contains parts pages for the Cummins ISM diesel engine. The part pages are dividedinto numbered sections. Each section is divided into subsections, which contain parts break---down for a specificinstallation and/or assembly. Pages and illustrations are numbered consecutively within each section.A table of contents is provided, outlining the numbered sections.

Each section contains only Basic and Option installations.

NOTEThe information contained herein is based upon the most recent engineering revision levels pertaining toa basic MCI D model Tour coach, equipped with a Cummins ISM diesel engine and an Allison B500transmission.

2007 CUMMINS ISM Supplement

MOTOR COACH INDUSTRIES, INC.

Sec/GrpDatePrinted in Canada.Page 1May 2007 01.TOC

Table of Contents

Installation Assembly/Subassembly Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 03 - BodyInstrument Panel - Domestic 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Panel - Metric 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 04 - Brakes/Air SystemAir Dryer Installation - Bendix AD-IP DLU, CUMMINS ISM, D4500 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Dryer, BENDIX AD-IP, DLU 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pedal Installation - CUMMINS ISM w/Retarder 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pedal Assembly, Brake and Accelerator - Cummins ISM w/Retarder 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 06 - CoolingRadiator and Charge Air Cooler - 2007 D Series 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Lines Installation - Tensioner, CUMMINS ISM 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan Drive Installation - Linning Clutch, CUMMINS ISM 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant Piping Installation, CUMMINS ISM 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Surge Tank Installation - CUMMINS ISM 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant Recovery Installation - I/O 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant Installation - Power Cool 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 07 - ElectricalStarter Installation, Mitsubishi - CUMMINS ISM 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternator Drive Installation, Delco - CUMMINS ISM 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exterior Lighting Installation - Facelift 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fog Lamp Installation 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bulb And Belt Kit - CUMMINS ISM, w/Delco 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Compartment Installation - Non Threaded Posts 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regen Switch Box Installation (Effective to unit 57955) 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Installation, Back Up 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lights Installation - Engine Compartment 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Rear - I/O Controls w/Drum Brakes 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Assembly, Rear - I/O Controls w/Drum Brakes 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Subassembly, Rear 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Rear - I/O Controls w/Disc Brakes 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Assembly, Rear - I/O Controls and Disc Brakes 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Subassembly, Rear 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Rear - Vansco Multiplex and Drum Brakes 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Assembly, Rear - Vansco and Drum Brakes 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Subassembly, Rear 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Rear - Vansco Multiplex System and Disc Brakes 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Assembly, Rear - Vansco and Disc Brakes 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Subassembly, Rear 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regen Switch Box Installation (Effective with unit 57956) 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


MOTOR COACH INDUSTRIES, INC.

Sec/GrpDatePrinted in Canada.Page 2May 2007 01.TOC

Coolant Level Detection Installation - Mux 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charging System Installation, Delco - CUMMINS ISM 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Harness Installation - Engine Compartment, Mux, CUMMINS ISM 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box, Parcel Rack - I/O Control 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Harness Installation, Lower Frame - D4500 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Remote 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Front - T2 I/O for D4500 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Harness Installation - Rear Upper 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Parcel Rack - Vansco Multiplex 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ECU Installation - Allison Gen IV Transmission 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Harness Installation, Center Tunnel for D4500 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Box Installation, Front - Vansco Multiplex Module 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Box Assembly, Front - Vansco Multiplex Module 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Telltale Installation - Vansco MUX 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Harness Installation - Proheat, Rocker Switch 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater Installation, Immersion - CUMMINS ISM 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 08 - EngineEngine Installation - CUMMINS ISM, 410HP, Jake Brake, Delco 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Cradle Installtion - CUMMINS ISM 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Installation - CUMMINS ISM 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter-Diesel Particulate, CUMMINS ISM 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gauge Installtion, Oil Pressure - CUMMINS ISM 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gauge Installation, Water Temperature - CUMMINS ISM 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 09 - Fuel SystemIntake Installation, Air - CUMMINS ISM 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charge Air Cooler Piping Installation - CUMMINS ISM 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Installation, Air - CUMMINS ISM 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Installation, Fuel - Fuel Pro for CUMMINS ISM 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank w/o Auxiliary Tank Installation - Ultra Low Sulphur Diesel 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 10 - LubricationNameplate Installation - CUMMINS ISM 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 11 - SteeringPower Steering Pump Installation - CUMMINS ISM 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 12 - SuspensionSteerable Lock Installation, Tag Axle 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 13 - TransmissionTransmission Installation, Allison B500 Gen IV - CUMMINS 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dipstick Installation, Allison Transmission - CUMMINS ISM 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission Cooler Installation - CUMMINS ISM w/Allison B500 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 16 - Heating and Air ConditioningAuxiliary Heater Installation - Proheat X-45, CUMMINS ISM 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Heater - Proheat X-45 Blower Assembly 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Heater - Proheat X-45 Electrical System 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Heater - Proheat X-45 Heat Exchanger Assembly 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Heater - Proheat X-45 Compressor Assembly 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Heater - Proheat X-45 Miscellaneous Parts 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Sec/GrpPage 1May 2007 03.01

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23

4

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6

7

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910

11 12

1314

15

16

17 18

19

19

20

2122

23

24

31

32

33

34

1

Instrument Panel - Domestic



Key MCI Part No. Description Qty

03-01-1477 Instrument Panel - Domestic

1 07-13-1771 Panel Assembly-Instrument, Domestic 1

2 3L-1-1868 Panel Subassembly - Instrument 1

3 3L-1-1469 Panel - Instrument 1

4 3L-1-1480 Panel - Gauge Well, LH 1

5 3L-1-1869 Panel - HVAC Display Mounting 1

6 3L-1-1822 Panel - Gauge Well, Center 1

7 19-3-358 Insert - THD, #10-32 UNF 1

8 19-3-357 Nut - Insert #6-32 UNC 8

9 3L-1-1801 Panel Assembly - Wiper Switch 1

10 3L-1-1800 Panel - Wiper Switch 1

11 3L-1-46 Wiper Switch Hood 2

12 3L-1-1058 Lens - LH Wiper 1

13 3L-1-1059 Lens - RH Wiper 1

14 19-01-1918 Screw-Machine, #6-32 x 3/8 Cross Head 4

15 19-3-26 Nut-Hexagon, Plain, Thick, 6-32UNC, Steel 4

16 07-08-1394 Gauge-Air Press, #1 1

17 07-08-1395 Gauge-Air Press, #2 1

18 07-08-2006 Speedometer-80 MPH SCU 1

19 3l-1-181 Plug Assembly-Well Gauge 2

20 3L-1-77 Plug-Hole, Keyed Ignition Switch 1

21 07-08-2320 Gauge-Water Temp, 250F 1

22 07-08-2321 Gauge-Oil Pressure, 100Psi 1

23 07-08-1396 Gauge-Voltmeter, 24V 1

24 3L-1-78 Plug-Hole, Cigarette Lighter 2

25 07-12-1305 Harness-Daisy, 7 Inch (Not Shown) 6

26 07-12-2501 Harness-Instrument Panel Interface (Not Shown) 1

27 07-12-1965 Harness-Main Dash (Not Shown) 1

28 7L-12-3892 Harness-Adaptor, Drivers A/C (Not Shown) 1

29 19-11-569 Tie-Cable-Miniature, 5-1/2 Inch Long(Not Shown) 4

30 07-12-1963 Jumper-Data Cable 1

31 16L-14-9 Plenum-Dash, Driver Air Conditioning 1

32 16J-15-1 Vent-Fascia 1

33 19-13-257 Rivet 6

34 19-1-1100 Screw-Cap, Hex Socket, #6-32UNC x 3/4 Inch Steel 8



03-0

1-1

479A

23

4

5

6

7

8

8

910

11 12

1314

15

16

17 18

19

19

20

2122

23

24

31

32

33

34

1

Instrument Panel - Metric




03-01-1479 Instrument Panel - Metric

1 07-13-1787 Panel Assembly-Instrument, Metric 1

2 3L-1-1868 Panel Subassembly - Instrument 1

3 3L-1-1469 Panel - Instrument 1

4 3L-1-1480 Panel - Gauge Well, LH 1

5 3L-1-1869 Panel - HVAC Display Mounting 1

6 3L-1-1822 Panel - Gauge Well, Center 1

7 19-3-358 Insert - THD, #10-32 UNF 1

8 19-3-357 Nut - Insert #6-32 UNC 8

9 3L-1-1801 Panel Assembly - Wiper Switch 1

10 3L-1-1800 Panel - Wiper Switch 1

11 3L-1-46 Wiper Switch Hood 2

12 3L-1-1058 Lens - LH Wiper 1

13 3L-1-1059 Lens - RH Wiper 1

14 19-01-1918 Screw-Machine, #6-32 x 3/8 Cross Head 4

15 19-3-26 Nut-Hexagon, Plain, Thick, 6-32UNC, Steel 4

16 07-08-1394 Gauge-Air Press, #1 1

17 07-08-1395 Gauge-Air Press, #2 1

18 07-08-2318 Speedometer-130 KMPH SCU 1

19 3l-1-181 Plug Assembly-Well Gauge 2

20 3L-1-77 Plug-Hole, Keyed Ignition Switch 1

21 07-08-2320 Gauge-Water Temp, 250F 1

22 07-08-2321 Gauge-Oil Pressure, 100Psi 1

23 07-08-1396 Gauge-Voltmeter, 24V 1

24 3L-1-78 Plug-Hole, Cigarette Lighter 2

25 07-12-1305 Harness-Daisy, 7 Inch (Not Shown) 6

26 07-12-2501 Harness-Instrument Panel Interface (Not Shown) 1

27 07-12-1965 Harness-Main Dash (Not Shown) 1

28 7L-12-3892 Harness-Adaptor, Drivers A/C (Not Shown) 1

29 19-11-569 Tie-Cable-Miniature, 5-1/2 Inch Long(Not Shown) 4


31 16L-14-9 Plenum-Dash, Driver Air Conditioning 1

32 16J-15-1 Vent-Fascia 1

33 19-13-257 Rivet 6

34 19-1-1100 Screw-Cap, Hex Socket, #6-32UNC x 3/4 Inch Steel 8



04-0

7-1

059B

A

B

B

COMPRESSORINLET

COMPRESSOROUTLET

C

C 12

4

4(REF)

5

5

6

7

10

11

11

1112

12

12

1613

13

14 15

15

13

1718

19

20

21

22

22

23

24 2526

27

28

29

30

31

32

33

33

33

37

39

43

45

46

46 50

51

A

35

363840

4041

4244

47

48

49

52

5354

55

56

58

59

60

61

62

63

64

65

66

66

6768

69

72

71

7374

3112 13

11 13

34 11

12

Air Dryer Installation - Bendix AD-IP DLU, CUMMINS ISM, D4500




04-07-1059 Air Dryer Installation - Bendix AD-IP DLU, CUMMINS ISM,D4500

1 04-19-1076 Filter Assembly-Oil, D4000/D4500 1

2 04-19-1072 Filter-Oil, Bendix QC 1

3 04-19-1072 Oil Filter Catridge QC (Not Shown) 1

4 04-19-1074 Kit-Bracket, Oil Filter 1

5 19-10-2602 Fitting-Elbow, 90 Deg, 3/4T to 1/2 NPT, 2

6 4L-19-241 Air Dryer, BENDIX AD-IP, DLU (See 4L-19-241 page 13 for serviceparts)

1

7 04-07-1043 Vent-Brass, 1/8 NPT 1

8 04-07-1090 Tube-1-1/4 Beaded To 1 Beaded 1

9 04-07-1091 Bracket-Air Intake Support 1

10 04-20-1430 Hose Assy-Air Compressor Discharge, Wabco 1

11 19-01-1524 Screw-Cap, Flanged, 1/4-20 x 3/4 4

12 19-03-0503 Nut - Flanged, 1/4-20 4

13 19-04-0345 Clamp-Line Support, 1.437 Inch ID, Neoprene 4

14 19-10-2764 Fitting-Male, M27X2, ISO6149 x Male-16JIC 1

15 19-4-110 Clamp-Band, Slotted, Standard, 13/16 to 1-3/4 3

16 19-4-22 Clamp-Line Support, Neoprene Covered, 1

17 19-04-8000 Clamp-Line Support, 1/4 Dia X 1/2W 5

18 19-04-8008 Clamp-Line Support, 3/4 Dia X 1/2W 3

19 19-1-17 Screw-Cap, Hex, 5/16-18 x 1 2

20 19-1-45 Screw-Cap, Hex, 3/8-24 x 1-1/4 2

21 19-1-655 Screw-Tapping, Thread Cutting, Type T, Pan 8

22 19-11-258 Tyrap-7.31 Inch Long 4

23 19-2-26 Washer-Lock, Spring, 5/16 I.D. 2

24 19-2-27 Washer-Lock, Spring, Split, 3/8 O.D. 4

25 19-2-9 Washer-Flat, Zp, 100/Box 6

26 19-3-16 Nut-Hexagon, 3/8-24 4

27 24-54-0007 Tube-Airline, Nylon, 1/4 Inch O.D., Yellow, Synflex 6

28 24-54-0011 Tube-Airline, Nylon, 3/4 Inch O.D., Green, Synflex 8

29 4L-10-12 Decal -Drain Daily 1

30 04-07-1092 Hose-Air Intake, Compressor, Wabco 1

31 19-04-0382 P-Clamp-Vinyl Covered, 2.38 I.D. 1

32 19-1-176 Screw-Tapping, Thread Cutting Type T, Hex 1

33 19-2-69 Washer-Flat, 1/4 Dia. 9

34 19-4-48 Clamp-I.D. Closed 1

35 19-13-168 Rivet-Blind, Mandrell Self Plugging 4

36 04-22-1130 Drain Assy-Valve Handle 1

37 19-08-0082 Plug-Snapin, 1-1/4 Hole Dia 3

38 19-1-12 Screw-Cap, Hexagon Head, 1/4-20 x 1, 2

39 19-1-13 Screw-Cap, Hexagon Head, 1/4-20 x 1-1/4, 4

40 19-10-1337 Fitting-Brake, Male Connector, 3/8 O.D. 2

41 19-10-143 Fitting-Pipe, Street Tee, 1/4 Pipe Thread 1

42 19-10-144 Fitting-Pipe, Hexagon Nipple, 1/4 NPT 1

43 19-10-1664 Fitting-Compression, Union, Long Nut, 1

44 19-10-264 Fitting-Pipe, Bushing, 1/4 Male Pipe 1


Sec/Grp Page7 May 200704.07

04-0

7-1

059B

A

B

B

COMPRESSORINLET

COMPRESSOROUTLET

C

C 12

4

4(REF)

5

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10

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11

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6768

69

72

71

7374

3112 13

11 13

34 11

12

Air Dryer Installation - Bendix AD-IP DLU, CUMMINS ISM, D4500




04-07-1059 Air Dryer Installation - Bendix AD-IP DLU, CUMMINS ISM,D4500

45 19-11-258 Tyrap-7.31 Inch Long 6

46 19-12-52 Grommet-Plain Bore Rounded, 1/8 Groove, 8

47 19-12-6 Grommet-Plain Bore Rounded, 1/8 Groove 1

48 19-2-25 Washer-Lock, Split 2

49 19-3-19 Nut-Hexagon, 1/4-20 2

50 19-3-2 Nut-Lock, Nylon Insert, Light, 1/4-20 4

51 21-7305-5 Insulation-Pipe, 7/8 I.D., x 8 Foot Lengths 0.3

52 21-7408-156 Tube-Airline, Nylon, 3/8 O.D., Black 2

53 4C-20-209 Elbow 1

54 4G-22-4 Valve-Fill 1

55 4L-19-268 Bracket-Air Lines 1

56 4L-20-160 Tube-Air, Compressor 1

57 04-19-1143 Tank Assembly-Ping 1


59 19-10-1336 Fitting-Brake, Male Elbow, 3/8 Tube O.D., 1

60 19-10-25 Fitting-Compression, Male Elbow w/Long 1

61 19-10-2519 Fitting-Male Elbow, 3/4 NPT 1

62 19-10-2697 Fitting-Elbow, 1/2 NPT x 16-JIC 1

63 19-10-306 Bushing-Reducer, Hex, Brass 1


65 19-13-167 Rivet-Blind, Break Mandrel, Open End 2

66 19-2-69 Washer-Flat, 1/4 Dia. 6


68 19-4-124 Clamp-Band, Slotted, Heavy Duty, 6-3/4 1

69 4L-19-238 Tank-Ping 1

70 4L-19-261 Base Assembly-Tank, Ping 1

71 19-10-2514 Fitting-Coupling, Schedule 40 3/4 NPT 1

72 4L-19-260 Plate-Base, Tank, Ping 1

73 4L-19-266 Bracket-Ping Tank 1

74 4L-19-267 Bracket-Ping Tank 1



04-1

5-1

135A

1

11

13

2

312

10

514

4

78

5

6

39

Pedal Installation - CUMMINS ISM w/Retarder




04-15-1135 Pedal Installation - CUMMINS ISM w/Retarder

1 04-15-1136 Pedal Assembly, Brake and Accelerator - Cummins ISM w/Retarder (Seepage 11 for servcie parts)

1

2 19-1-14 Capscrew - Hex Head, 1/4-20 x 1-1/2 4

3 19-2-25 Washer-Lock, Split 4

4 4L-15-116 Rod - Linkage Brake Valve Actuator 1

5 19-3-37 Hex Jamnut - Brake Rod Ends, 1/2-20 2

6 6F-6-46 Rod End - Valve Lever, Female 1

7 19-1-289 Capscrew - Hex Head, 1/2-20 x 2 1

8 19-2-148 Fender Washer 1

9 19-3-435 Hex Nut - Mount Rod to Lever, 1/2-20 1

10 19-7-8 1/8 - 1 Cotter Pin 1

11 19-7-24 Clevis Pin 1/2 x 1-27/64 1

12 19-2-10 Flatwasher - 1/2 2

13 19-1-624 Tapping Screw - #8 x 3/4 4

14 4A-15-9 Yoke - Clevis Mount Actuator Rod/Pedal 1



04-1

5-1

136A

222728

25

19

12 26

21

23

17

23

18

9

5

711

10

20

6

3

24

4

18

1216

1413

15

Pedal Assembly, Brake and Accelerator - Cummins ISM w/Retarder




04-15-1136 Pedal Assembly, Brake and Accelerator - Cummins ISM w/Retarder

1 4L-15-77 Pedal Subassembly - Brake and Accelerator 1

2 4L-15-135 Base Plate 1

3 4K-15-6 Stop - Pedal 1

4 19-3-21 Nut - Hex 3/8-16 1

5 19-5-103 Bushing 1

6 19-5-104 Bushing 1

7 4R-15-40 Bolt 1

8 4K-15-12 Pedal - Brake 1

9 4C-15-11 Washer - Spacer 1

10 19-3-3 Locknut - 5/16-24 1

11 19-2-145 Lockwasher - 5/16-24 1

12 4L-15-118 Pedal - Accelerator, CUMMINS ISM 1

13 04-15-1137 Sensor, Throttle, CUMMINS ISM 1

14 09-04-6006 Kit - Roller 1

15 09-04-6007 Kit - Treadle Pin 1

16 9L-4-83 Kit - Treadle Assembly 1

17 19-1-126 Machine Screw - Flat Head, 1/4-20 x 3/4 2


19 19-12-24 Grommet - 1/2 ID x 1-1/16 O.D. 1

20 4G-15-47 Plate - Harness Washer 1

21 19-3-19 Nut-Hexagon, 1/4-20 1

22 19-1-10 Capscrew - Hex Head, 1/4-20 x 5/8 3

23 4C-15-5 Covering - Pedal, Black 2

24 19-8-13 Plug Button 1

25 4G-15-17 Seal - Floor, Brake Pedal 1

26 19-1-9 Capscrew - Hex Head, 1/4-20 x 1/2 1


28 19-2-69 Washer-Flat, 1/4 Dia. 3



4L-1

9-2

41B

1

9

10

12

12

13

1415

17

18

19

20

2221

23

24

Dryer Assembly - Air, AD-IP, DLU




4L-19-241 Dryer Assembly - Air, AD-IP, DLU

1 4L-19-240 Air Dryer-AD-IP, DLU 1

2 04-19-1118 Purge Valve Kit 1

3 04-19-1023 Desiccant Cartridge 1

4 04-19-1019 Heater Kit, 24V 1

5 7L-12-2473 Harness and Splice Kit 1

6 04-19-1026 Valve, Dryer Pressure Protection 1

7 4L-19-351 Muffler Kit 1

8 4L-7-154 Valve, Compressor Pressure Protection 1

9 4L-19-236 Bracket-Air Governor 1

10 4L-8-1 Governor-Air Compressor 1

11 4L-8-10 Kit - Governor Service 1

12 19-10-1401 Fitting-Brake,Male Connector,1/4 O.D. 2

13 19-10-1472 Fitting-Brake,Male Elbow,3/4 O.D. 1

14 19-10-1496 Adapter 1

15 19-10-2348 Elbow-1/2 NPT x 3/4 x 90 1

17 24-54-0007 Tube-Airline, Nylon, 1/4 O.D, Yellow, Synflex .85

18 19-1-22 Screw-Cap, Hex, 3/8-16 x 3/4 2

19 19-1-260 Screw-Cap, Hex, 5/16-18 x 3 2


21 19-2-8 Washer-Flat, Zp 4

22 19-2-9 Washer-Flat, Zp, 100/Box 2

23 19-10-1282 Fitting-Brake, Male Elbow, 1/4 O.D. 1

24 19-3-183 Nut-Lock, Hexagon, 5/16-18 2



06-0

1-1

176C

1

34

5

6

7

8

10

11

12

13

1714

15

16

18

20

21

22

23

2425

2628

2730

32

33

34

36

35

37

38

39

40

41

42

43

44454646

46

46

47

48

48

48

4848

48

48

48

52

EXISTINGHARDWARE

48

48

49

4949

49

49

51

50

50

50

50

51

51

5151

51

5151

51

5149

53

54

19

9

2

31

Radiator and Charge Air Cooler - 2007 D Series




06-01-1176 Radiator and Charge Air Cooler - 2007 D Series

1 06-01-1184 Shroud Assembly-Charge Air Cooler 1

2 06-06-1192 Fan Shroud-Charge Air Cooler 1

3 06-08-1202 Support Bracket-Surge Tank Pipe 2

4 19-13-176 Rivet 6

5 19-13-24 Rivet-Blind, Break Mandrell, Open End 4

6 21-7404-80 Seal-Extruded Rubber 11.4

7 6l-1-81 Nameplate-Warning, Fan 1

8 06-01-1186 Mounting Assembly-Charge Air Cooler 1

9 06-01-1127 Bracket Assembly-Charge Air Cooler Support 1

10 09-03-1310 Charge-Air Cooler, D Coach, 2007 1

11 19-01-1526 Screw-Cap, Flanged, 1/2-13 x 3 2

12 19-1-17 Screw-Cap, Hex, 5/16-18 x 1 8


14 19-3-183 Nut-Lock, Hexagon, 5/16-18 8

15 24-51-0068 Seal 2.3

16 6L-1-120 Mount-Rubber With Steel 2

17 6L-2-133 Washer-Flat, .530 I.D. x 2.88 O.D. x .125 Thick, 2

18 6L-2-134 Washer-Snubber 2

19 06-01-1187 Mounting Assembly-Radiator 1

20 06-01-1123 Radiator- 2007 D Coach 1

21 06-01-1126 Bracket Assembly-Radiator Support 1

22 19-01-1526 Screw-Cap, Flanged, 1/2-13 x 3 2

23 19-1-17 Screw-Cap, Hex, 5/16-18 x 1 8


25 19-3-183 Nut-Lock, Hexagon, 5/16-18 8

26 6L-1-120 Mount-Rubber With Steel 2

27 6L-2-133 Washer-Flat, .530 I.D. x 2.88 O.D. x .125 Thick 2

28 6L-2-134 Washer-Snubber 2

29 06-01-1188 Baffle Assembly-Radiator 1

30 06-01-1185 Shroud Assembly-Radiator 1

31 06-02-1014 Shroud-Radiator, Welded 1

32 19-03-0589 Nut-Insert, 3/8X16 6


34 21-7404-80 Seal-Extruded Rubber 16.9

35 6L-1-81 Nameplate-Warning, Fan 1

36 06-06-1305 Baffle-Radiator And Charge Air Cooler Air 1

37 19-01-1570 Screw-Cap, 3/8-16 X 1 6

38 06-01-1179 Bracket-Charge Air Cooler Top 1

39 06-02-1005 Bracket-Charge Air Cooler Shroud, Top 1

40 06-02-1006 Bracket-Charge Air Cooler Shroud, Bottom, LH 1

41 06-02-1007 Bracket-Radiator Shroud, Bottom, RH 1

42 06-02-1008 Bracket-Charge Air Cooler Shroud, Bottom, RH 1

43 06-02-1009 Bracket-Radiator Shroud, Bottom, LH 1

44 06-02-1010 Bracket-Radiator Shroud, Top, LH 1

45 06-02-1011 Bracket-Radiator Shroud, Top, RH 1



06-0

1-1

176C

1

34

5

6

7

8

10

11

12

13

1714

15

16

18

20

21

22

23

2425

2628

2730

32

33

34

36

35

37

38

39

40

41

42

43

44454646

46

46

47

48

48

48

4848

48

48

48

52

EXISTINGHARDWARE

48

48

49

4949

49

49

51

50

50

50

50

51

51

5151

51

5151

51

5149

53

54

19

9

2

31

Radiator and Charge Air Cooler - 2007 D Series




06-01-1176 Radiator and Charge Air Cooler - 2007 D Series

46 19-01-1516 Screw-Cap, Flanged, 3/8-16 x 1-1/4 8

47 19-01-1543 Bolt-Hex, Flanged 1

48 19-01-1570 Screw-Cap, 3/8-16 x 1 23

49 19-03-0495 Nut-Flanged, 3/8-16 10

50 19-2-117 Washer-Fender, .390 I.D. 1.50 8

51 19-2-119 Washer-Fender, 3/8 I.D. x .406 I.D. x 1.250 20

52 19-1-519 Screw-Cap, Hex Head, Flanged 1

53 06-01-1197 Bracket-Radiator, Top LH 1

54 06-01-1198 Bracket-Radiator, Top RH 1



06-0

6-1

274B

7

6

6

15

17

17 13

4

15

19

1217

6 13

2

1

19

19

6

6

15

15

15

15

17

13

6

17

13

6

515

16

314

1517

6 13

17

17 13 68

10

11

9

OIL LINES INSTALLATION-TENSIONER, CUMMINS ISM




06-06-1274 OIL LINES INSTALLATION-TENSIONER, CUMMINS ISM

1 06-06-1275 Hose Assembly-Tensioner 1

2 06-06-1276 Hose Assembly-Tensioner 1

3 06-06-1298 Bracket-Oil Line 1

4 06-06-1318 Bracket-Oil Lines 1

5 16G-10-3 Angle-Mounting Fuel Hoses 1

6 19-1-387 Screw-Cap, Hex, 1/4-20 x 3/4 11

7 19-10-1200 Adapter 1

8 19-10-2441 Elbow-45 Deg, 1/4 NPT, JIC-4 1

9 19-10-2752 Fitting-1/4 MPT to 1/4 FPT, Straight 1

10 19-10-2753 Fitting-90 Degree Elbow, 1/4 FPT x -4 JIC 1

11 19-10-54 Fitting-Pipe, 90 Deg Male Elbow, 1/4-18 1

12 19-13-242 Rivet-1/4 Dia, .125-.375 2

13 19-2-23 Washer-Flat, 1/4 I.D., Stainless 6

14 19-3-161 Nut-Lock, Nylon Insert, Light Thin, 5/8-18 1

15 19-3-32 Nut-Hexagon, Plain, 1/4-20 11

16 19-3-78 Nut-Lock, Hexagon, Nylon Insert, Light Thin 1

17 19-4-32 Clamp-Line Support, Vinyl Covered, 1/2 Inch 11

19 6L-1-338 Bracket-P Clip 3



06-0

6-1

295C

2

3

4

5

67

8

18

3

20

22

25

26 27

28

29

3031

32

33

34

36

38

4142

43

444445 46

54

55

35

37

39 40

46

4747

49

4950

5152

56

57

58

59 (REF)

60

61

61

10

11

1213

14

15

59

61

6162

62

63

10

11

1213

14

15

59

61

61

63

64

64

64

65

65

66

66

6867

697071

72

73

747577

7678

1

9

4853

Fan Drive Installation - Linning Clutch, CUMMINS ISM




06-06-1295 Fan Drive Installation - Linning Clutch, CUMMINS ISM

1 06-06-1246 Fan and Linnig Clutch Assembly-Charge Air Cooler 1

2 06-05-1042 Fan-9 Blades, Charge Air Cooler 1

3 06-06-1135 Clutch-3 Speed, Charge Air Cooler, Linnig 1

06-06-1322 Kit - Service, 75,000 Miles 1

06-06-1323 Kit - Service, 150,000 Miles 1

4 06-06-1142 Plug-Radiator and Charge Air Cooler 1

5 06-06-1249 Bracket Assembly-Charge Air Cooler Clutch, Fan Frame 1

6 19-01-6170 Screw-Din912-Zp 8.8/M8 x 20 x 1.25 6


8 19-1-955 Screw-Cap, Hex, Flanged 1

9 06-06-1247 Fan & Linnig Clutch Assembly-Radiator 1

10 06-05-1041 Fan-Radiator, 12 Blades, 44 Inch Dia. 1

11 06-06-1297 Clutch-2 Speed, Radiator Linnig 1

12 06-06-1142 Plug-Radiator and Charge Air Cooler 1

13 06-06-1248 Bracket Assembly-Radiator Clutch, Fan Frame 1


15 19-03-0658 Nut-Lock, Flanged, 3/8-24 6

16 06-06-1304 Decal Installation-Warning, Fan Drive 1

17 6L-6-417 Decal -Decal Installation, Warning, Fan Drive 1

18 6L-6-419 Decal -Decal Installation, Warning 1

19 6L-6-420 Decal -Decal Installation, Warning 1

20 6L-6-421 Decal 1

21 6L-6-635 Decal -Do Not Wash Fan Clutch 2

22 6L-6-637 Decal -Grease Fitting 1

23 6L-6-417 Decal -Decal Installation, Warning, Fan Drive 1

24 08-27-1091 Cylinder Assembly-Tensioner 1

25 06-06-1213 Hose Assembly-Cylinder, Supply 1

26 08-27-1092 Cylinder-Tensioner 1

27 19-10-1233 Adapter 1

28 19-10-2527 Fitting-Male Run Tee, ORB4, JIC4 1

29 19-10-2686 Check Valve-Tee, Relief 1

30 6L-6-615 Hose Assembly-Cylinder Return 1

31 8L-27-168 Momentary Valve 1

32 6L-6-617 Spring-.88 I.D. x 1.75 1

33 6L-6-655 Pivot 1

34 6L-6-656 Bushing-Nylon 1

35 06-06-1241 Support Assembly-Tensioner 1

36 19-03-0548 Nut-Lock, Flanged, 1/2-20 1

37 19-09-0121 Retainer Ring 1

38 19-1-1001 Screw-Cap, Hex Head, 1/2-20 x 5-1/4 1

39 19-1-23 Screw-Cap, Hex, 3/8-16 x 1 3


41 19-1-1415 Screw-Cap, Hex Head 2

42 19-12-24 Grommet - 1/2 I.D. x 1-1/16 O.D. 2

43 19-2-284 Washer-Flat, 1/2 I.D. 1



06-0

6-1

295C

2

3

4

5

67

8

18

3

20

22

25

26 27

28

29

3031

32

33

34

36

38

4142

43

444445 46

54

55

35

37

39 40

46

4747

49

4950

5152

56

57

58

59 (REF)

60

61

61

10

11

1213

14

15

59

61

6162

62

63

10

11

1213

14

15

59

61

61

63

64

64

64

65

65

66

66

6867

697071

72

73

747577

7678

1

9

4853

Fan Drive Installation - Linning Clutch, CUMMINS ISM




06-06-1295 Fan Drive Installation - Linning Clutch, CUMMINS ISM

44 19-2-98 Washer-Fender, 9/32 I.D., 1 O.D. 6


46 3L-34-134 Spacer-.375 x .25 I.D., Nylon 2

47 6L-6-526 Spring-Tensioner, Coil 2

48 6L-6-595 Pivot Assembly-Tensioner w/Bushings 1

49 19-05-0349 Bushing-Oil Impregnated, Bronze 2

50 19-10-2543 Fitting - Grease, 1/8 NPT 1

51 6L-6-594 Pivot Assembly - Tensioner 1

52 6L-6-605 Pin - Tensioner 1

53 6L-6-604 Tensioner Arm Assembly 1

54 6L-6-596 Tensioner Arm 1

55 6L-6-601 Bushing 1

56 6L-6-606 Bushing 1

57 8L-27-164 Idler Pulley 1

58 6L-6-614 Cover Assembly-Idler Pulley 1

59 06-06-1212 Channel Assembly-Cross, Radiator, Charge Air Cooler 1

60 08-27-1090 Belt-Fan, Crank To Radiator 1

61 19-01-1570 Screw-Cap, 3/8-16 x 1 12

62 19-1-758 Screw-Tapping, SEMS Thread Cutting Type 8


64 19-4-13 Clamp-Line Support, 1/4 Dia, 3/8 Width, 12

65 19-02-392 Washer-Nylon 1

66 19-07-0166 Linch Pin 1

67 19-1-281 Screw-Cap, Hex, 1/2-13 x 1 1

68 19-2-29 Washer-Lock, 1/2 1

69 19-07-0169 Pin-1/2 Inch Dia 1

70 19-2-12 Washer-Flat, Plain, 3/4 I.D. 1

71 6L-6-617 Spring-.88 I.D. x 1.75 1

72 6L-6-641 Bushing-Nylon 1

73 19-2-284 Washer-Flat, 1/2 I.D. 2

74 06-06-1313 Bracket Assembly-Snubber, w/Back-Up Alarm 1

75 19-01-1580 Screw-Cap, Hex, Flanged, 3/8-16 x 1 2

76 19-1-556 Screw-Cap, Hex, 7/16-14 x 1-1/2 2

77 13L-2-959 Spacer-Trans Dipstick Bracket 2

78 19-2-30 Washer-Lock, Spring, Split, Meduim, 7/16 I.D. 2



06-0

8-1

242A

1

2429

28

2429

5

2

24

29

6

2429

24

161721

25

7

4

3

2429

2327

23 23

27

12

15

14

1322

26

22

820

18

2

910

2226

22

1118

1819

Coolant Piping Installation, CUMMINS ISM




06-08-1242 Coolant Piping Installation, CUMMINS ISM

1 06-08-1158 Pipe-Radiator Inlet 1

2 06-08-1177 Bracket Assembly-2.5 Inch Dia, Isolated 2

3 06-08-1245 Tube-Outlet 1

4 06-08-1247 Tube-Bypass 1

5 06-08-1273 Pipe-Radiator Inlet 1

6 06-08-1297 Tube-Radiator 1

7 06-14-1144 Tube-Surge 1

8 13-11-1127 Bracket-Hanger 1


10 19-03-0519 Nut-Flanged, 1/4-20 1


12 19-10-1798 Fitting-Pipe, 1.38 Dia, Beaded Hose Barb 1

13 19-10-2715 Fitting-Pipe To Hose 1

14 19-10-2717 Fitting-Pipe To Pipe 1

15 19-10-2718 Fitting-Pipe To Pipe 1

16 19-10-418 Fitting-Pipe, Bushing, 1/2 Male Pipe x 1/4 1

17 19-10-427 Fitting-Valve, Drain Cock, Angle Bib, 1/4 1

18 19-2-69 Washer-Flat, 1/4 Dia. 5


20 19-3-442 Nut-Lock, Uni Torque, 1/4-20, Grade B, 1

21 19-4-125 Clamp-Line Support, 2-1/4 Inch I.D., Rubber, Lined 1

22 19-4-204 Clamp-Stepless Spring, Constant Torque, 6


24 19-4-210 Clamp 10


26 6L-8-1203 Hose-Hump 2

27 6L-8-1228 Hose-Silicone 1.38 I.D. 2

28 6L-8-1249 Spacer 1

29 6L-8-353 Hose - Hump, Coolant Installation 5



06-1

4-1

145A

1

2

3

4

5

6

7

7

7

77

7

8

8

8

8

8

9

9

10 10

10

10

12

13

15

15

16

16

20

2223

26

A

2528

26

29

30

3031

27

3232

33

7

7

7

8

8

11

14

17

18

18

18

CONNECTS TOSURGE TANK

OUTLET

32

21

24B

34

35

35

35

36

37

19

Surge Tank Installation - CUMMINS ISM




06-14-1145 Surge Tank Installation - CUMMINS ISM

1 19-10-233 Fitting-Tube, 45 Degree Flare, 90 Degree 1


3 19-10-853 Fitting-Tube, 37 Degree Flare, 1/4 O.D. 1

4 06-14-1146 Hose Assembly-CUMMINS ISM Thermostat Housing 1

5 06-14-1164 Hose Assembly-Transmission Cooler 1

6 06-14-1165 Hose Assembly 1


8 19-03-0519 Nut-Flanged, 1/4-20 8

9 19-1-758 Screw-Tapping, SEMS Thread Cutting Type 13

10 19-4-132 Clamp-Line Support, Neoprene Covered 17


12 19-4-226 Clamp-Line Support, Vinyl Covered, 3/8 I.D. 9

13 21-7408-156 Tube-Airline, Nylon, 3/8 O.D., Black 12.73

14 6L-8-1203 Hose-Hump 1

15 19-04-0347 Clamp-Line, 1.312 Inch I.D., Neoprene Covered 2

16 19-04-0382 P-Clamp-Vinyl Covered, 2.38 Inch I.D. 2

17 06-08-1218 Pipe-Surge Tank, Outlet 1


19 06-14-1109 Surge Tank Assembly 1

20 06-14-1110 Tank-Surge w/o Fittings 1

21 6r-14-60 Gauge - Sight, Surge Tank 1

22 06-14-1028 Decal -Fill, Surge Tank 1

23 06-14-1140 Cap-Radiator, 15 Psi 1

24 08-34-1004 Decal -Engine Coolant Level 1

25 19-04-0384 Clamp-Spring, Uniclamp, 0.59 Inch I.D. 2

26 19-10-1336 Fitting-Brake, Male Elbow, 3/8 Tube O.D. 1


28 19-10-2641 Fitting-Straight, Barbed, 1/4 Hose Female 1

29 24-54-0160 Hose-Heater, Silicone, 1/4 I.D. x .60 O.D. 0.0082

30 19-10-233 Fitting-Tube, 45 Degree (SAE), 90 Degree 3

31 19-10-283 Fitting-Pipe, 45 Degree Street Elbow, 1/4 Male 1

32 19-10-324 Fitting-Pipe, Hex Plug, 1/4 Male Pipe 4

33 4G-22-4 Valve-Fill 1

34 06-14-1120 Support Bracket-Surge Tank 1

35 19-03-0495 Nut-Flanged, 3/8-16 10

36 19-1-268 Screw-Cap, Hexagon Head, 3/8-16 x 2-3/4 2

37 4J-19-24 Mount-Heater Installation, Rubber 4



06-1

4-1

162C

13

14

15

16

17

19

1

4

32

5

6

7

8

9

10

12

18

20

20

21

21

21

21

22

23

24

25

2627

28

29

30

3132

32

3333

11

Coolant Recovery Installation - I/O




06-14-1162 Coolant Recovery Installation - I/O

1 19-10-411 Fitting-Pipe, 90 Deg Male Elbow, 1/2 1

2 19-10-624 Fitting-Adapter, Hose Barb/Male Pipe, 1/2 1

3 6G-14-43 Check Valve, Ball 1/2 1

4 19-10-2518 Fitting-Connector, 3/8 NPT x 1/2 I.D. 1

5 19-10-285 Fitting-Pipe, 90 Degree Street Elbow 1

6 19-10-324 Fitting-Pipe, Hex Plug, 1/4 Male Pipe 1

7 19-10-46 Fitting-Pipe, 45 Deg Street Elbow, 3/8 1

8 6L-14-186 Pump-Coolant Recovery 1

9 6L-14-187 Connector-Straight 1

10 6L-14-188 Connector 1

11 06-14-1178 Tank-Coolant Recovery Assembly 1

12 06-14-1177 Tank Assembly-Coolant Recovery, w/o Fittings, w/Filler Cap 1

13 09-06-6205 Gasket -Filler Cap 1

14 19-1-387 Screw-Cap, Hex, 1/4-20 x 3/4 4


16 19-2-37 Washer-Lock, Medium Spring, 1/4 I.D. 4

17 6G-14-46 Nameplate-Engine Coolant Fill 1

18 6R-14-60 Gauge-Sight 1

19 9F-6-238 Cap-Filler, w/Straight Release Handle 1

20 06-14-1099 Clamp-Pump, Coolant Recovery 2

21 19-04-0393 Clamp-Band, Liner, .56 to 1.06 Inch Dia. 4

22 19-1-277 Screw-Cap, Hex, 7/16-14 x 1 2

23 19-1-37 Screw-Cap, Hex, 5/16-24 x 1 2

24 19-1-608 Screw-Machine, Pan Head, Cross Recess 4

25 19-10-1395 Fitting-Brake, Male Elbow, 3/8 O.D. 1

26 19-2-15 Washer-Flat, .469 I.D., .922 O.D. .065 Thick. 2


28 19-2-7 Washer-Flat, Zinc 4


30 19-3-154 Nut-Lock, Hexagon, Nylon Insert, #10-24 4

31 19-3-3 Nut-Lock, Nylon Insert, 5/16-24 2

32 24-54-0147 Hose-Heater, Silicone, 1/2 I.D. 5.25

33 6K-14-37 Pad-Recovery Tank Bracket 4



06-1

4-1

181A

1

Rear RightHand Door

Coolant Installation - Power Cool




06-14-1181 Coolant Installation - Power Cool

1 06-14-1184 Decal -Power Cool 1

2 23-05-0004 Powercool-50/50/Mix 30



07-0

1-1

011A

4

24

2

8

1110

22

1519

913

12

17

76

5118

14

16

25

15

10

11

16

18

7

6

53

14

16

22

810

15 11

21

20

A

23

RH Rear ServiceDoorArea

Starter Installation, Mitsubishi - CUMMINS ISM




07-01-1011 Starter Installation, Mitsubishi - CUMMINS ISM

1 03-56-1277 Bracket 1

2 07-01-1008 Starter-24V, Mitsubishi 1

3 07-01-1019 Bracket-Starter Cable 1

4 07-12-2299 Cable-Starter 1

5 19-04-0298 Clamp-Hose/Cable, .875 I.D., 2 Halves 2

6 19-04-0299 Plate-Cover, Clamp 2

7 19-1-376 Screw-Cap, Hex, 1/4-20 x 2-1/4 4

8 19-1-661 Screw-Tapping, Thread Cutting, Type T 8

9 19-1-762 Screw-Tapping, Thread Rolling, Type TT, Hex 3


11 19-2-21 Washer-Flat, 1/2 I.D., Brass 3



14 19-2-69 Washer-Flat, 1/4 Dia. 5



17 19-3-78 Nut-Lock, Hexagon, Nylon Insert, Light Thin 1

18 19-4-35 Clamp-Line Support, Neoprene Covered 2


20 3G-59-390 Decal -Booster Posts 1

21 7B-8-10 Decal -24 Volts 1

22 7B-8-117 Block Assembly-Junction, Single Stud 2

23 7C-8-109 Decal -Instruction Prior To Working On 1

24 7L-12-1318 Cable-Booster 1

25 7L-12-988 Cable-Starter, Ground 1



07-0

3-1

043B

1

2 3

4

5

6

6

7

8

9

9

9

1011

12

13

13

13

1415

15

1515

16

17

18

18

18

18

19

19

19

20

21

22

2324

25

Alternator Drive Installation, Delco - CUMMINS ISM




07-03-1043 Alternator Drive Installation, Delco - CUMMINS ISM

1 07-03-1044 Bracket-Cable 1

2 07-03-1045 Bracket-Cable 1

3 07-03-1047 Bracket-Alternator 1

4 07-03-1059 Bracket-Snubber 1

5 08-27-1073 Snubber Assembly-Belt 1

6 19-01-1536 Screw-Cap 1/2-13 x 1-1/2 2

7 19-01-1568 Screw-Cap, Flanged, M8-1.25X20MM 2

8 19-02-6038 Washer-Din125A-Zp/M6 F/W 2

9 19-03-0497 Nut-Lock Flanged, 1/2-13 2

10 19-03-6044 Nut - Din934 - Zpcl6/M6 Pk=100 Pcs 2

11 19-04-0298 Clamp-Hose/Cable, .875 I.D., 2 Halves 5

12 19-04-0299 Plate-Cover, Clamp 5

13 19-1-1072 Screw-Cap, Hex, 1/4-20 x 2 4

14 19-1-277 Screw-Cap, Hex, 7/16-14 x 1 1

15 19-1-376 Screw-Cap, Hex, 1/4-20 x 2-1/4 6

16 19-11-1568 Boot-Rubber, .9 I.D. 1



19 19-4-226 Clamp-Line Support, Vinyl Covered, 3/8 I.D., 3

20 7L-12-1524 Harness-Cable, Alternator 1

21 7L-3-228 Alternator Kit- Includes Declo Alternator w/Cable Bracket 1

22 08-27-1096 Bracket-Snubber, Lower A/C Belt 1

23 19-01-1577 Screw-Cap, Hex, Flanged, 1/2-13 x 1-1/4 2

24 03-37-1047 Plate-Cover 1




07-0

7-1

295A

151033

151033

151033

151033

1510

33

149

1510

33

149

2220

2220

212827

212827

29 29

362025

2

2831 1818 19 32

243224

1919

17172338373

2338373

161617 17

1061215

1061215

13 13710

A - A

A A

812

13

3022

4

156

10

(REF)(REF)

(REF)

3435

34

35B

B

Exterior Lighting Installation - Facelift




07-07-1295 Exterior Lighting Installation - Facelift

1 7L-7-282 Lamp Assembly - LED, Amber, Side Turn 6

1a 7L-8-1819 Gasket 1

1b 19-11-1459 Connector 1

1c 19-11-1460 Lock -Secondary 1

1d 19-11-2020 Terminal-Pin 3

2 19-01-1988 Screw, #8-32 x 1-1/4 Inch Long, Black Nylon 8

3 07-07-1187 Reflector-Red, 2 Inch Diameter 2

4 19-1-1442 Screw-Tapping, Thread Forming, Type Ab, Pan 4

5 19-01-1852 Screw, #8 x 32UNC x 1-1/2 Inch 24

6 19-11-1016 Bulb-Bayonet Base, Single Contact, 12 Volt 2

7 19-11-1056 Bulb-12V 1

8 19-12-26 Grommet-Plain Bore Rounded, 3/4 Inch Bore 2

9 19-1-1099 Screw-Tapping, Thread Cutting Type T, Oval 4

10 21-7512-10 Corrosion Preventive Compound 0.001

11 21-7512-7 Lubricant-Never Seez, Paste, Exterior 0.001

12 3L-31-1145 Bracket-Light Installation, Exterior, Aluminum 2

13 3L-33-391 Reflector-Red 2

14 7L-8-3669 Spacer-Side Turn Light 2

15 7L-7-107 Lamp-Backup 2

16 07-07-1255 Light Assembly-Amber, LED, Potted, 4 Inch 2

16a 7L-8-3657 Grommet 1

16b 19-11-845 Connector-WP, 2M 1

16c 19-11-760 Terminal-Male, Weather Pack, 18 Ga 2

16d 19-11-698 Seal-Cable, Weather Pack 2

17 07-07-1256 Light Assembly-Red, LED, Potted, 4 Inch 4

17a 7L-8-3657 Grommet 1

17b 19-11-766 Connector-WP, 3M 1

17c 19-11-760 Terminal-Male, Weather Pack, 18 Ga 2

17d 19-11-698 Seal-Cable, Weather Pack 2

18 07-07-6000 Lamp-High Mount, Led 2

19 07-07-6107 Lamp-Clear/Marker, Rear, Rd 5

19a 19-11-1455 Connector 1

19b 19-11-1456 Secondary Lock 1

19c 19-11-1451 Pins 2

20 07-07-6108 Lamp-Clear/Marker, Front, Amber 5

20a 19-11-1455 Connector 1

20b 19-11-1456 Secondary Lock 1

20c 19-11-1451 Pins 2

21 07-07-1260 Gasket -Marker Light 2

22 19-1-728 Screw-Machine, Pan Head, Cross Recess, #8-32 8

23 19-1-617 Screw-Machine, Pan Head, Cross Recess, 2

24 07-07-1264 Lamp-Marker, Rear 2

25 07-07-1201 Lens-Front 1

26 07-07-1202 Gasket -Lens, Front 1

27 07-07-6041 Lamp-Marker, Front 2



07-0

7-1

295A

151033

151033

151033

151033

1510

33

149

1510

33

149

2220

2220

212827

212827

29 29

362025

2

2831 1818 19 32

243224

1919

17172338373

2338373

161617 17

1061215

1061215

13 13710

A - A

A A

812

13

3022

4

156

10

(REF)(REF)

(REF)

3435

34

35B

B

Exterior Lighting Installation - Facelift




07-07-1295 Exterior Lighting Installation - Facelift

28 21-7109-123 Cm-Sealer-Butyl Mastic, White 0.001

29 07-14-1896 Fog Lamp Installation (See parts page 89 for service parts) 1

30 19-3-155 Nut-Lock, Hex, Light 4

31 07-07-1215 Bezel -Lens, Front Marker Light 1

32 07-07-1217 Gasket -Marker Light 2

33 19-3-232 Nut-Well, Rubber, With Brs 24

34 19-4-15 Clamp-Line Support, 1/2 ID, 3/8 Width, 8


36 21-7210-90 Cm-Tape-Butyl 0.001


38 19-3-154 Nut-Lock, Hexagon, Nylon Insert, #10-24 UNC 2



07-0

7-1

298A

12

3

456

7

8

9

10

11

Bulb And Belt Kit - CUMMINS ISM, w/Delco




07-07-1298 Bulb And Belt Kit - CUMMINS ISM, w/Delco

1 07-05-1006 Relay-Spdt,12V W/Resistive Supression 1

2 7L-5-79 Relay-Spdt,24V W/Resistive Suppression 1

3 08-14-1007 Filter-Oil,ISM 1

4 08-27-1005 Belt-50Dn Alternator,M11 1

5 08-27-1090 Belt-Fan,Crank To Rad 1

6 8L-27-157 Belt-A/C Compressor, w/10 Drive Pulley, 1

7 07-07-6072 Bulb-Halogen,Headlamp 2

8 19-11-1016 Bulb-Bayonet Base,Single Contact,12 Volt 2

9 19-11-1018 Bulb-Bayonet Base,Single Contact,12 Volt 4

10 19-11-1056 Bulb-12V 1

11 7J-8-454 Lamp-Parcel Rack Modules 4

12 17J-5-13 Fitting-On Hose,Chemical Lav Tank (Not shown) 1



07-0

9-1

197B

GR

OU

ND

7L131858

TCM

494436

945

56

1630293926

10211112

172379

13

41

20

19

39 293016

VIEW D

34 33 3410(REF)

34 4256(REF)

54(REF)

35

34

53483447

34

3150

42

VIEW C

3

15

CLOSINGPANEL118

12112854

40

551146

244322

27 25 1211

2322

24VIEW G VIEW B

324611

8

57

58

52G

B

7 6

A

A

D 51

57

54 C 14POCKET

BATT COMPT

A - A

E - E

Battery Compartment Installation - Non Threaded Posts




07-09-1197 Battery Compartment Installation - Non Threaded Posts

1 19-13-291 Rivet-Blind, Multi Grip Flush Break Pull 6

2 19-11-1108 Fuse-20 Amp, Blade Type, 32V, Yellow 1

3 7L-9-120 Equalizer-Battery 1

4 7K-8-591 Switch-Battery Disconnect 1

5 7L-8-1043 Bracket Assembly-Main Switch 1

6 7K-13-444 Decal 1

7 7K-13-445 Decal -12 Volt 1

8 07-09-1001 Battery 8D 2

9 19-13-137 Rivet - 3/16 8

10 19-12-19 Grommet-Plain Bore Rounded, 1/16Groove, 1

11 19-2-37 Washer-Lock, Medium Spring, 1/4 ID, 14

12 19-3-32 Nut-Hexagon, Plain, 1/4-20UNC, Stainless 11

13 19-11-2009 Fuse-30 Amp, Blade Type 32V Green 1

14 7L-8-5044 Fuse Assembly-Spare, Battery Compartment 1

15 19-12-28 Grommet-Plain Bore Rounded, 1/8 InchGroove, 1

16 19-3-131 Nut-Stainless Steel 4

17 19-4-144 Clamp-Line Support, Neoprene Covered, 1

18 19-2-23 Washer-Flat, 1/4 ID, Stainless 8

19 19-11-994 Fuse - 7 1/2 Amp, 32 Volt 1

20 19-11-773 Fuse-15 Amp, Blade Type, Light Blue 1

21 19-1-387 Screw-Cap, Hex, 1/4-20UNC x 3/4 Inch, Stainless 5

22 19-3-12 Nut-Hexagon, Plain, 1/2-13UNC, Brass 5

23 19-2-107 Washer-Lock, Spring, 1/2 Inch I.D., Stainless 1

24 19-2-21 Washer-Flat, 1/2 ID, Brass 5

25 07-13-1733 Decal -TCM 1

26 21-7112-31 Sealant-Sikaflex, Grey, 221, 11Oz 0.001

27 7L-13-1858 Decal -Ground 1

28 19-1-1428 Screw-Cap, Hex, 1/4-20UNC x 2-1/2 Inch, Stainless 4

29 19-1-380 Screw-Machine, Truss Head Cross Recess 4

30 19-2-160 Washer-Lock, Spring, #10, Black Oxide, Steel 4

31 19-2-46 Washer-Lock, Internal Tooth, 3/8, Stainless 1

32 7L-8-3637 Barr Assembly-Bus 1

33 7L-8-3635 Plate Assembly-Breakers 1

34 07-08-1097 Circuit Breaker - 150A 6

35 07-08-1021 Breaker-Circuit, 70 Amp Sealed 1

36 07-04-1057 Regulator-Voltage, w/Resettable Fuse 1

37 07-08-2253 Fuse Assembly-Battery Compt 1

38 7L-13-4013 Decal Installation-Battery Compartment Door 1

39 7L-8-3420 Guard-Voltage Regulator 2

40 7R-9-3 Cable-Battery, Negative 1

41 19-11-1224 Fuse-10 Amp, Blade Type, 32V, Red 1

42 19-1-647 Screw-Machine, Pan Head, Cross Recess, 14

43 19-2-33 Washer-Lock, Internal Tooth, 1/2 Inch I.D. 4

44 3L-36-993 Hat Channel Assembly-Volt Reg 1

45 19-1-644 Screw-Machine, Pan Head, Cross Recess, 1/4 1



07-0

9-1

197B

GR

OU

ND

7L131858

TCM

494436

945

56

1630293926

10211112

172379

13

41

20

19

39 293016

VIEW D

34 33 3410(REF)

34 4256(REF)

54(REF)

35

34

53483447

34

3150

42

VIEW C

3

15

CLOSINGPANEL118

12112854

40

551146

244322

27 25 1211

2322

24VIEW G VIEW B

324611

8

57

58

52G

B

7 6

A

A

D 51

57

54 C 14POCKET

BATT COMPT

A - A

E - E

Battery Compartment Installation - Non Threaded Posts




07-09-1197 Battery Compartment Installation - Non Threaded Posts

46 19-3-184 Nut-Hexagon, 1/4-20UNC, Brass 3

47 7L-12-5042 Cable-24V Bkr To Main 1

48 7L-12-5043 Cable-12V Bkr To Main 1

49 3L-36-1116 Cover S/A-Voltage Regulator 1


51 7L-9-127 Cable-24V Battery 1

52 7L-9-128 Cable-12V Battery 1

53 7L-12-5181 Cable-Eq 1

54 7L-12-5182 Cable-Eq 1

55 7L-8-5055 Bar Assembly-Bus 1

56 07-12-1424 Jumper-V Reg 1

57 19-2-114 Washer-Composition, 5/8I.D., 1- 1/2O.D. 4

58 3G-61-1 Bolt S/A-T, Battery Hold Down 1

59 3L-61-5 Channel -U, Retaining Battery 1



07-1

3-1

580A

11415

A

A

B

B

2

3

6

7

8

95

4

10

11

12

13

13

Regen Switch Box Installation (Effective to unit 57955)




07-13-1580 Regen Switch Box Installation (Effective to unit 57955)

1 07-14-3039 Assembly-Regen Switch Box 1

2 07-14-3037 Box Subassembly-Regen Switch 1

3 07-13-1579 Nameplate - Switch 1

4 07-12-2160 Harness - Regen Switch 1

5 07-13-1587 Box - Regen 1

6 07-13-1588 Cover - Regen Box 1

7 19-1-808 Screw - #6 x .050 4

8 19-2-127 Spring Lock Washer #6 4

9 19-12-0121 Grommet - 1/2 Inch I.D. x 1 Inch O.D. 1

10 19-3-55 Nut - Speed #6-32 4

11 7L-8-1083 Switch - Exterior 1

12 07-13-1577 Bracket-Regen Box 1


14 19-01-1524 Screw-Cap, Flanged, 1/4-20X.75, Grade 5 3

15 19-2-25 Washer - Lock 1/4 ID 3



07-1

3-1

633A

3

62

51 3

Tell Tale Installation - T2




07-13-1633 Tell Tale Installation - T2

1 7L-8-4286 Module-Tell Tale, RH 1

2 7L-8-4287 Module-Tell Tale, LH 1

3 19-1-1316M229 Screw-Sems, Nylon Washer, #6-32 x 5/8 8

4 7L-12-3574 Harness-Data Bus Jumper RJB 1

5 07-08-2116 Legend-LH Tell Tale 1

6 07-08-2117 Legend-RH Tell Tale, w/Engine Brake 1



07-1

3-1

650B

1

2

3

45

6

7

7

89

11

12

13

14

15

10

Junction Box Subassembly, Rear




07-13-1650 Junction Box Subassembly, Rear

1 07-13-1209 Channel Assembly - Module Mounting 1

2 07-13-1475 Box -Rear, Junction Box, BB3 1

3 07-13-1493 Assembly - Riser 1

4 07-13-1494 Assembly - Riser 1


6 19-1321 Rivet 3/16, .126-.251 Grip, Aluminum 12

7 19-13-291 Rivet - Monobolt, 1/4 SST 21

8 19-13-90 Rivet - Solid, 1/8 Dia. x 3/8 20

9 19-5-208 Latch-Draw, Flexible 5

10 21-7210-12 Tape-Mylar, 3/4 Wide .001

11 7L-13-4673 Cover Assembly-Rear Junction Box 1

12 21-7210-55 Tape-Permastick .001

13 7L-13-3752 Panel 1

14 7L-13-4223 Gasket -Foam, Adhesive 1

15 7L-13-4672 Cover-Rear Junction Box, BB3 1



07-1

3-1

651C

A

B

C

D

D

E

E

67

89

13

16

17

3031

B

1 2 34

1011

15

18

29

31

31

31

32

33

34

3434

34

35

3736

38

39

39

39

39

40

41

A

12

14

42

43

44

4745

46

48

4950

5152

53

54

55

553156

57

58

5960

61

62

62

63

63

63

64

65

66

67

68

68

69

70

7172

73

74

75

75

75

76

77

C

19

20

21

22

23

2425

26

272877

77

77

78

78

78

79

79

79

79

79

79

79

80

80

80

81

5

Junction Box Assembly, Rear - I/O and Drum Brakes




07-13-1651 Junction Box Assembly, Rear - I/O and Drum Brakes

1 07-08-1057 Fuse-Mini, 5 Amp 2

2 07-08-1058 Fuse-Mini, 10 Amp 2

3 07-08-1059 Fuse-Mini, 15 Amp 3

4 07-08-1061 Fuse-Mini, 20 Amp 1

5 07-08-1098 Bracket-Switch Assembly 1

6 7G-8-690 Bracket-Mounting Switch 1

7 7M-8-169 Switch-Toggle, Service Light/Safety 1

8 7G-8-816 Guard-Switch 1

9 19-5-32 Seal-Wire, Latch, First Aid Kit 1

10 07-08-1429 Fuse-Mini-30 Amp 1

11 7L-8-3670 ECU-ABS, Wabco 4S/4M 1

12 07-08-2179 ID Module 74 1


14 07-12-2214 Harness-Rear Junction box, I/O 1

15 07-12-1974 Harness-Power, ABS, Wabco, 4S/4M 1

16 07-13-1650 Junction Box Subassembly, Rear (See page 51 for service parts) 1

17 07-13-1663 Hat Channel Subassembly-Mounting Monitor 1

18 07-18-1007 Module-Ground Block 1

19 16-10-1079 Controller-Main, HVAC 1

20 16-01-6043 Contactor 4

21 16-01-6044 Contactor-28V DC, SPDT 1

22 16-01-6045 Board Assembly-Relay 1

23 16-01-6046 Circuit Breaker-110 Amp 1

24 16-01-6047 Stud-Power, 3/16, Black 1

25 16-01-6048 Stud-Power, 3/16, Red 1

26 16-10-1077 Board Assembly-Logic 1

27 16-10-1085 Decal -CB1/CB2 1


29 16C-10-63 Stud-Terminal 2

30 19-03-0518 Nut-Flange #4 4

31 19-1-640 Screw-Machine, Pan Head, Cross Recess, #10 16

32 19-1-645 Screw-Machine, Pan Head, Cross Recess 1/4 2

33 19-1-773 Screw-Machine, Pan Head, Cross Recess, 4-40 4

34 19-11-1010 Saddle 16

35 19-11-1019 Bulb-Miniature, Bayonet Base, Single 1

36 19-11-1027 Lock -Secondary, 2 Way Sealed Connector, 2

37 19-11-1029 Connector-Sealed Metri Pack 2

38 19-11-1884 Receptacle-3 Way 2

39 19-11-259 Tyrap-13.38 Inch Long 16

40 19-11-859 Plug-Cavity, Weather Pack, 6.7 Cavity I.D. 4

41 19-13-169 Rivet-Blind, Self Plugging, Multi Grip 3


43 21-7201-8 Trimlock-Aluminum .001

44 7A-8-144 Telltale Assembly-Red, General Discharge 1

45 7B-8-10 Decal -24 Volts 1



07-1

3-1

651C

A

B

C

D

D

E

E

67

89

13

16

17

3031

B

1 2 34

1011

15

18

29

31

31

31

32

33

34

3434

34

35

3736

38

39

39

39

39

40

41

A

12

14

42

43

44

4745

46

48

4950

5152

53

54

55

553156

57

58

5960

61

62

62

63

63

63

64

65

66

67

68

68

69

70

7172

73

74

75

75

75

76

77

C

19

20

21

22

23

2425

26

272877

77

77

78

78

78

79

79

79

79

79

79

79

80

80

80

81

5

Junction Box Assembly, Rear - I/O and Drum Brakes




07-13-1651 Junction Box Assembly, Rear - I/O and Drum Brakes

46 7G-8-52 Block-Terminal, 6 Stud 1

47 7L-13-1863 Decal -12 Volt 1

48 7L-13-3790 Cover 1

49 7L-13-4450 Bracket Assembly-Relay, Breaker 1

50 19-1-1114 Screw-Sems, Machine Pan Head Cross Recess 4

51 19-2-64 Washer-Lock, External Tooth, #10 I.D. 4

52 7L-13-4474 Bracket Assembly-Angle Bracket 1

53 19-3-29 Nut-Hexagon, Plain, #10-32 4

54 7J-8-305 Breaker-Circuit, 40 Amp, Junction Box, Front 2

55 7L-5-79 Relay-SPDT, 24V w/Resistive Suppression 5

56 7L-8-3381 Base-Minifuse 1

57 7L-8-3553 Module-ID, 70 1

58 7L-8-3554 Module-ID, 71 1

59 7L-8-3555 Module-ID, 72 1

60 7L-8-3556 Module-ID, 73 1

61 7L-8-3671 Decal -ABS Diagnostic 1

62 7L-8-4212 I/O Module-Dio Sync, T2 2

63 7L-8-4213 I/O Module-Dio, T2 3

64 7L-8-4215 I/O Module-Gateway, T2 1

65 7L-8-471 Switch-Manual Coolant Fill 1

66 7L-8-752 Monitor- Battery 1

67 07-12-1973 Harness-Ddl Plug 1

68 19-1-386 Screw-Cap, Hex, 1/4-20 x 1/2 5

69 19-1-387 Screw-Cap, Hex, 1/4-20 x 3/4 2

70 19-1-787 Screw-Cap, Hex Head, 10-24 x 1/2 4

71 19-2-20 Washer-Flat, 3/8 Brass, .406 I.D. x .812 O.D. 2

72 19-2-290 Washer-Lock, Stainless Steel 2

73 19-3-10 Nut-Hexagon, Heavy, #10-32 6


75 19-01-1677 Screw- #8-32 x 1/2, SEMS 28


77 19-13-156 Rivet-Blind, Self Plugging, Multigrip 18

78 19-2-103 Washer-Flat, 18-8 12

79 19-2-90 Washer-Lock, Internal Tooth, #10 20





07-1

3-1

660BA

1

2 343

4

VIEW A

Alarm Installation, Back Up




07-13-1660 Alarm Installation, Back Up

1 07-08-1039 Alarm Assembly-Back Up 1

2 7L-8-1000 Alarm-Backup 1

3 19-11-872 Contact-Socket, Multimate, 18 To 14 Ga 2

4 19-11-991 Plug-Two Socket, Econoseal 1

5 24-54-0163 Loom-Corrugated, Slit, 1/4 Inch Black 1.25

6 21-7210-45 Tape-Adhesive, All Weather Pvc, 3/4 Inch Wide, 0.015

7 19-1-758 Tapping Screw - Sems, No. 10-24 x 1/2 Inch 2

8 19-4-226 Clamp-Line Support, Vinyl Covered, 3/8 Inch I.D. 2

9 7L-8-1019 Grommet 1



Lights Installation - Engine Compartment




07-13-1661 Lights Installation - Engine Compartment

1 7L-7-336 Lamp Assembly-Engine Compartment 3

1a 7L-7-323 Lamp-Engine Compartment 1

1b 19-11-992 Receptacle-Econoseal, 2 Pin 1

1c 19-11-871 Pin-Contact, Multimate, 18 To 14 Awg 2

2 07-07-1167 Light Assembly-Lavatory Nite, 24 Volt 1

3 3L-59-2452 Bracket 1

4 03-59-2180 Bracket 1

5 7L-7-45 Bracket-Mounting Light, Engine Compt 1

6 03-59-2200 Bracket Assembly-Eng Compt Connector 1

7 03-59-2165 Bracket 1

8 19-11-2681 Flange-Drb48/Drb60, Key A 1

9 19-01-2055 Screw-#10-14X5/8, Tapping Single Helix 4

10 19-01-1524 Screw-Cap, Flanged, 1/4-20X.75, Gr5 2

11 19-03-0519 Nut-Flanged, 1/4-20 2

12 19-13-291 Rivet-Blind, Multi Grip Flush Break Pull 7

13 19-13-0330 Rivet-Sst, 1/4 Dia, .080-.625 Grip 3

14 21-7512-10 Corrosion Preventive Compound 0.001



07-1

3-1

670B

REAR BULKHEAD

2

1579

97

5

10

36

84

Junction Box Installation, Rear - I/O Controls w/Drum Brakes




07-13-1670 Junction Box Installation, Rear - I/O Controls w/Drum Brakes

1 07-13-1553 Cover 1

2 07-13-1651 Junction Box Assembly, Rear - I/O Controls w/Drum Brakes (See page53 for service parts)

1

3 07-13-1690 Z-Channel Assembly 1

4 19-01-1631 Screw-Hex Head 14




8 19-2-96 Washer-Fender, 1/4 I.D., 1-1/4 O.D. 14


10 7L-13-3787 Cover 1



07-1

3-1

671C

A

B

C

D

D

E

E

67

89

13

16

17

3031

B

1 2 34

1011

15

18

29

31

31

31

32

33

34

3434

34

35

3736

38

39

39

39

39

40

41

A

12

14

42

43

44

4745

46

48

4950

5152

53

54

55

553156

57

58

5960

61

62

62

63

63

63

64

65

66

67

68

68

69

70

7172

73

74

75

75

75

76

77

C

19

20

21

22

23

2425

26

272877

77

77

78

78

78

79

79

79

79

79

79

79

80

80

80

81

5

Junction Box Assembly, Rear - I/O Controls and Disc Brakes




07-13-1671 Junction Box Assembly, Rear - I/O Controls and Disc Brakes

1 07-08-1057 Fuse-Mini, 5 Amp 2

2 07-08-1058 Fuse-Mini, 10 Amp 2

3 07-08-1059 Fuse-Mini, 15 Amp 3

4 07-08-1061 Fuse-Mini, 20 Amp 1

5 07-08-1098 Bracket-Switch Assembly 1

6 7G-8-690 Bracket-Mounting Switch 1


8 7G-8-816 Guard-Switch 1

9 19-5-32 Seal-Wire, Latch, First Aid Kit 1

10 07-08-1429 Fuse-Mini-30 Amp 1

11 07-08-1651 ECU-ABS, Wabco 1

12 07-08-2179 ID Module 74 1


14 07-12-2214 Harness-Rear Junction box, I/O 1

15 07-12-2370 Harness-Power, ABS, Wabco, 6S/6M 1

16 07-13-1650 Junction Box Subassembly, Rear (See page 51 for service parts) 1

17 07-13-1663 Hat Channel Subassembly-Mounting Monitor 1


19 16-10-1079 Controller-Main, HVAC 1

20 16-01-6043 Contactor 4

21 16-01-6044 Contactor-28V DC, SPDT 1

22 16-01-6045 Board Assembly-Relay 1


24 16-01-6047 Stud-Power, 3/16, Black 1

25 16-01-6048 Stud-Power, 3/16, Red 1

26 16-10-1077 Board Assembly-Logic 1

27 16-10-1085 Decal -CB1/CB2 1


29 16C-10-63 Stud-Terminal 2

30 19-03-0518 Nut-Flange #4 4


32 19-1-645 Screw-Machine, Pan Head, Cross Recess 1/4 2

33 19-1-773 Screw-Machine, Pan Head, Cross Recess, 4-40 4

34 19-11-1010 Saddle 16

35 19-11-1019 Bulb-Miniature, Bayonet Base, Single 1

36 19-11-1027 Lock -Secondary, 2 Way Sealed Connector, 2

37 19-11-1029 Connector-Sealed Metri Pack 2

38 19-11-1884 Receptacle-3 Way 2

39 19-11-259 Tyrap-13.38 Inch Long 16

40 19-11-859 Plug-Cavity, Weather Pack, 6.7 Cavity I.D. 4

41 19-13-169 Rivet-Blind, Self Plugging, Multi Grip 3


43 21-7201-8 Trimlock-Aluminum .001

44 7A-8-144 Telltale Assembly-Red, General Discharge 1

45 7B-8-10 Decal -24 Volts 1



07-1

3-1

671C

A

B

C

D

D

E

E

67

89

13

16

17

3031

B

1 2 34

1011

15

18

29

31

31

31

32

33

34

3434

34

35

3736

38

39

39

39

39

40

41

A

12

14

42

43

44

4745

46

48

4950

5152

53

54

55

553156

57

58

5960

61

62

62

63

63

63

64

65

66

67

68

68

69

70

7172

73

74

75

75

75

76

77

C

19

20

21

22

23

2425

26

272877

77

77

78

78

78

79

79

79

79

79

79

79

80

80

80

81

5

Junction Box Assembly, Rear - I/O Controls and Disc Brakes




07-13-1671 Junction Box Assembly, Rear - I/O Controls and Disc Brakes


47 7L-13-1863 Decal -12 Volt 1

48 7L-13-3790 Cover 1




52 7L-13-4474 Bracket Assembly-Angle Bracket 1

53 19-3-29 Nut-Hexagon, Plain, #10-32 4


55 7L-5-79 Relay-SPDT, 24V w/Resistive Suppression 5


57 7L-8-3553 Module-ID, 70 1

58 7L-8-3554 Module-ID, 71 1

59 7L-8-3555 Module-ID, 72 1

60 7L-8-3556 Module-ID, 73 1

61 7L-8-3671 Decal -ABS Diagnostic 1

62 7L-8-4212 I/O Module-Dio Sync, T2 2

63 7L-8-4213 I/O Module-Dio, T2 3

64 7L-8-4215 I/O Module-Gateway, T2 1

65 7L-8-471 Switch-Manual Coolant Fill 1

66 7L-8-752 Monitor- Battery 1

67 07-12-1973 Harness-Ddl Plug 1

68 19-1-386 Screw-Cap, Hex, 1/4-20 x 1/2 5

69 19-1-387 Screw-Cap, Hex, 1/4-20 x 3/4 2

70 19-1-787 Screw-Cap, Hex Head, 10-24 x 1/2 4



73 19-3-10 Nut-Hexagon, Heavy, #10-32 6


75 19-01-1677 Screw- #8-32 x 1/2, SEMS 28


77 19-13-156 Rivet-Blind, Self Plugging, Multigrip 18

78 19-2-103 Washer-Flat, 18-8 12






07-1

3-1

681B

REAR BULKHEAD

2

1579

97

5

10

36

84

Junction Box Installation, Rear - I/O Controls and Disc Brakes




07-13-1681 Junction Box Installation, Rear - I/O Controls and DiscBrakes

1 07-13-1553 Cover 1

2 07-13-1671 Junction Box Assembly, Rear - I/O Controls and Disc Brakes (See page63 for service parts)

1

3 07-13-1690 Z-Channel Assembly 1





8 19-2-96 Washer-Fender, 1/4 I.D., 1-1/4 O.D. 14


10 7L-13-3787 Cover 1



07-1

3-1

734B

1

1

1

2

3

4

56

789 10

1112

1314

1516

17

6

1920

21

22

22

23

2524

26

28

27

27

27

29

30

31

32

32

33

34

35

35

36

37

38

41

39

39

40

40

39

42

43

44

45

46

47

67

48

49

50

51

51

52

52

53 54

55 55

55

56

A

A

57

57

58

58

59

5960

60

61

61

62

62

63

64

65

65

65

66

66 66

47

68

69

69

70

70

71

Junction Box Assembly, Front - Vansco Multiplex Module w/Smartire




07-13-1734 Junction Box Assembly, Front - Vansco Multiplex Modulew/Smartire

1 07-18-1164 Module-Multiplex 3


3 07-07-1020 Light Assembly 1

4 07-08-1612 RV Receiver 1

5 7L-8-3240 Alarm Assembly-Audible 1

6 7L-8-3237 Alarm-Audible 1

7 7L-8-3238 Bracket-Audible 1

8 7L-8-3239 Block-2 Terminal 1

9 19-1-658 Screw-Tapping, Thread Cutting Type T, Pan 2

10 19-11-524 Terminal-Ring Tongue, #8 Stud, 22-16 Awg 2


12 7L-8-4236 Bracket-Relay, Breaker 1


14 19-3-29 Nut-Hexagon, Plain, 10-32 UNF, Grade 5, Steel 4



17 07-12-1907 Cable Assembly-Power 1

18 07-12-2211 Harness-Front Junction Box VMM 1


20 07-08-1057 Fuse-Mini, 5 Amp 4

21 7L-8-3573 Breaker-Circuit, 30 Amp 1


23 7L-12-3637 Jumper-Ground 2

24 07-13-1413 Front Junction Box Assembly 1

25 07-13-1414 Front Junction Box Subassembly 1

26 19-03-0590 Riv Nut #8-32 4

27 19-13-168 Rivet 3/16 SST 8

28 19-13-291 Rivet Monobolt, 1/4 SST 12

29 7L-13-3609 Bracket - Light Mounting 1

30 7L-13-3736 Channel Assembly 1

31 7L-13-4537 Hat Channel Assembly 1

32 21-7210-12 Tape-Mylar, 3/4 Inch Wide .001

33 3L-16-3411 Insulation-Junction Box 1


36 7L-13-3734 Plate-Bulkheads Mounting 1

37 7L-5-79 Relay-Spdt, 24V W/Resistive Suppression 2


39 19-11-1010 Saddle 9

40 19-11-258 Tyrap-7.31 Lg 6

41 19-11-259 Tyrap-13.38Long 3


43 19-01-1677 Screw-8-32 UNC x 1/2, Sems 4

44 19-1-161 Screw-Flat Head Ph Type 1 Zp 4

45 19-1-232 Screw-Cap, Hex, 1/4-20UNC x 3 1/2, Grade 5 12

46 19-1-380 Screw-Machine, Truss Head Cross Recess 4



07-1

3-1

734B

1

1

1

2

3

4

56

789 10

1112

1314

1516

17

6

1920

21

22

22

23

2524

26

28

27

27

27

29

30

31

32

32

33

34

35

35

36

37

38

41

39

39

40

40

39

42

43

44

45

46

47

67

48

49

50

51

51

52

52

53 54

55 55

55

56

A

A

57

57

58

58

59

5960

60

61

61

62

62

63

64

65

65

65

66

66 66

47

68

69

69

70

70

71

Junction Box Assembly, Front - Vansco Multiplex Module w/Smartire




07-13-1734 Junction Box Assembly, Front - Vansco Multiplex Modulew/Smartire

47 19-1-640 Screw-Machine, Pan Head, Cross Recess, 10 6


49 19-1-758 Screw-Tapping, Sems Thread Cutting Type 3

50 19-2-102 Washer-Lock, Medium Spring, 3/16 Inch I.D. 4

51 19-2-103 Washer-Flat, Stainless Steel 18-8 6

52 19-2-23 Washer-Flat, 1/4 Inch I.D., Stainless Steel 4

53 19-2-37 Washer-Lock, Medium Spring, 1/4 Inch ID 12

54 19-2-69 Washer-Flat, 1/4Dia., Steel Zinc Plated 12


56 19-2-83 Washer-Lock, Internal Tooth, #6, Steel Zinc 2

57 19-2-90 Washer-Lock, Internal Tooth, #10, Stainless Steel 6

58 19-2-24 Washer-Lock, Split, 100/Pk 12




62 19-3-10 Nut-Hexagon, Heavy, #10-32UNF, Brass 12


64 19-3-334 Nut-Multithred, 1/4-20, Spring Steel, Heat 3

65 19-13-162 Rivet-Blind, Break Mandrel, Open End 5

66 19-13-19 Rivet 9

67 19-13-21 Rivet-Blind, Break Mandrel, Open End, 4


69 19-12-31 Grommet 2

70 21-7201-8 Trimlock-Aluminum 1

71 21-7210-55 Tape-Permastick, Foam, One Sided Adhesive 1



07-1

3-1

739A

A

B

C

D

D

E

E

19

B

A

C

1 2 34

5

67

98

10

11

1213

14

15

1616

17

18

20

21

21

22

Documents

Service Bulletin No.2957