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PLEASE NOTESERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTAB-LISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
THE USE OF DEFECTIVE OR NON-EQUIVALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED.
WE STRONGLY RECOMMEND, HOWEVER, TO HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ LIGHT TRUCK CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE.
Model
Vehicle
Date of
Paint N
se Plate No.
se Plate No.
se Plate No.
se Plate No.
1
Identification No.
registration
o.
Licen
Licen
Licen
Licen
Introd
Emissi
Emissi
System
Pre-d
Servi
d Vehicle Service Work 21
ice 22
ice 23
onal Work to be Performed together with the 26tive Service
plug replacement intervals 27
Conte
3
uction 4
on System Maintenance 8
on Control System Caution 9
Records
elivery Inspection Confirmation 10
ce Records 11
Require
A-Serv
B-Serv
AdditiRespec
Spark
nts
We wansafety afactorsis nece
The Menecess
The vehSystemManua
The necluster
AccordBenz Lnecessaccordi
continuously strive to improve our product, and ask for r understanding that we reserve the right to make changes he service work.
re are two groups, a (“minor” =) A-service, and a ajor” =) B-service. Under normal circumstances the driven ance between services is an average of approximately 00 miles, and the A and B-services alternate.
eption: A B-service is followed by another B-service, if the calculates an oil change interval of 14 000 miles or more.
vice work not mileage dependent is listed in section ditional Work to be Performed.”
etail listing of service jobs is contained in this booklet owing the service records.
Introd
4
t you to enjoy your Mercedes-Benz automobile. Vehicle nd operational reliability are two very important
and to maintain them, a certain amount of service work ssary.
rcedes-Benz Flexible Service System includes all the ary work to be carried out.
icle comes equipped with the Flexible Service (FSS) which is explained in detail in the Operator’s l.
xt necessary service is indicated in the instrument .
ing to the vehicle past performance, your Mercedes-ight Truck Center will recommend the service work ary, meaning that your vehicle will be maintained ng to your driving style.
We youin t
The(“mdist12 0
ExcFSS
Ser“Ad
A dfoll
uction
Brake the sprfluid ap
A remiaffixed
Coolanstart ofHave threplace
Dust fisevere operatibe repl
formance of all scheduled service work is required tain your vehicle in good operating condition and tial to keep your warranty valid. While we do not at such work be performed by a factory-authorized
es-Benz Light Truck Center, we strongly recom- have an authorized Mercedes-Benz Truck Center work because they are equipped with the tools, ents, literature, and trained personnel necessary ect and systematic performance of these jobs.
Speci
5
fluid should be replaced every two years, preferably in ing, see page 26. It is recommended to use only brake proved by Mercedes-Benz.
nder for the next scheduled brake fluid replacement is in the engine compartment.
t should be checked for sufficient protection before the and during the hot and cold seasons.e coolant (water/anticorrosion/antifreeze mixture) d every three years.
lter should be replaced at the scheduled service. Under dust conditions, or with the Climate Control frequently ng in the air recirculation mode, the dust filter should aced correspondingly sooner.
The perto mainis esseninsist thMercedmend todo suchinstrumfor corr
al Service Measures
We recand repimportfreeze Mercedthis su
RoutinIn addifollowi
Enginefuel sto
lant level
id level of brake systemrake fluid has to be added, see an authorized Mercedes-z Light Truck Center to determine the cause, e.g. leaks or n brake pads.
dshield washing system – add washer fluid mixed with rcedes-Benz windshield washer solvent/concentrate, test ction and check wiper blades.
e pressure – at least every other week.
Spare
6
ommend to use only Mercedes-Benz parts for service airs, since they meet our specifications. It is also
ant to use only fuels, lubricants and anticorrosion/anti-coolant meeting factory specifications. See youres-Benz Light Truck Center for more information on
bject.
e Checkstion to the services, we recommend that you check the ng items regularly and prior to any long trip:
oil level – at regular intervals (such as everyp).
Coo
FluIf bBenwor
WinMefun
Tir
Parts/Operating Materials
Your auin the s
The nechapterManua
Followireset th
Note:The FS
work does not include repair jobs.
rmation concerning warranty, see your Service and y Information Booklet.
thorized Mercedes-Benz Light Truck Center will gladly additional information on the maintenance of your
nd our best wishes for many miles of safe, ble driving.
RCHRYSLER AG
Servi
7
thorized Mercedes-Benz Light Truck Center will certify ervice booklet that all services have been carried out.
xt service is indicated in the instrument cluster (see “Flexible Service System” in your Operator’s l).
ng each A or B-service your Mercedes-Benz Center will e FSS counter.
S counter is not reset at time of oil change only.
Service
For infoWarrant
Your aufurnish vehicle.
We extepleasura
DAIMLE
ce Records
The U. the Airtrol sysfor 200Vehicle
To be cdesigncomponpositio
The vehof the eunlead(displa
er to your Service and Warranty Information booklet and rator’s Manual for additional information.
ure to properly maintain the emission system may result in airs not being covered by the emission systems warranty.
lanations of each maintenance job are given in numerical er on page 28.
Emiss
8
S. Environmental Protection Agency and, in California, Resources Board have certified that the emission con-tem of your vehicle meets exhaust emission standards 1. This vehicle also complies with the Canadian Motor Emission Standards.
ertain that the emission control system functions as ed, regular maintenance is necessary for all ents of the vehicle which affect exhaust emission com-
n.
icle owner is responsible for the regular maintenance mission control system, as well as the use of premium ed gasoline with an anti-knock index of at least 91 yed on the pump) in all models.
RefOpe
Failrep
Expord
ion System Maintenance
Your Mcatalyswith cuin propmainte
The fol
a. In aan apumif prOpe
b. Leadcirccom
c. TheformCorrplugcatanancsyst
peration of the emission control system must not tered in any way. Alterations are not permissible by n addition, alterations may result in damage to the cat-, increased fuel consumption and impaired engine
ing conditions.
ular engine running conditions should be cor-d immediately by an authorized Mercedes-Benz er. Such irregular running conditions can influence roper function of the emission control system.
ENGINE” indicator lamp in the instrument cluster: If p comes on when the engine is running, it indicates a tion of the engine management system or emission system.
mmend that you have the malfunction checked as soon ble.
Emiss
9
ercedes-Benz is equipped with both a three-way t and a closed loop oxygen sensor system to comply rrent exhaust emission regulations. Keep your vehicle er operating condition by following our recommended nance instructions as outlined.
lowing has to be adhered to:
ll models, use only premium unleaded gasoline with nti-knock index of at least 91 (as displayed on the p). Damage to the engine could occuremium unleaded fuel is not used. Refer to therator’s Manual for special precautions.
ed gasoline should not be used under any umstances. Damage to the emission control ponents will result.
specified engine maintenance jobs have to be per-ed completely and at the required intervals.ect ignition timing and properly functioning spark s for instance are important for the service life of the lysts. Failure to properly perform the specified mainte-e jobs may adversely affect the emission control
em on the vehicle and reduce its service life.
d. The obe allaw. Ialystsrunn
e. IrregrecteCentthe p
“CHECKthe lammalfunccontrol
We recoas possi
ion Control System Caution
Date
stamp
re
Pre-delCarried o
10
Rubber
Signatu
ivery Inspection Confirmationut in compliance with manufacturer’s instructions
Date: ______
Odometer: _
Oil chang
Type of se
Replaced
Brake fluid
Coolant
Spark plugs
Air filter
Fuel filter
Activated ch
___________________
___________________
o
ice A B
o �
Yes/No
o �
o �
o �
o �
o �
rcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
11
_____________________
_____________________
e o
rvice A B
o �
Yes/No
o �
o �
o �
o �
o �
arcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ________
Odometer: ___
Oil change
Type of serv
Replaced
Brake fluid
Coolant
Spark plugs
Air filter
Fuel filter
Activated cha
12
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
13
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
14
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
15
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
16
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
17
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
18
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
19
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
20
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
Date: ___________________________
Odometer: ______________________
Oil change o
Type of service A B
o �
Replaced Yes/No
Brake fluid o �
Coolant o �
Spark plugs o �
Air filter o �
Fuel filter o �
Activated charcoal filter o �
Flexible Service System
Repair order no. _______________
Distance remaining ________ miles
or days remaining _______________
Oil brand / viscosity
MB Center rubber stamp
Signature
If you wish to retain continuous proof that your vehicle has been properly maintained,please request a new service booklet from your authorized Mercedes-Benz Center.
vice Work Maintenance)
tenance jobs, see page 28.
e maintenance jobsintenance job descriptionsused by MB technicians.
21
Required Vehicle Ser(including Emission System
A-ServiceB-Service
Notes:
For description of emission system main
The four digit-numbers next to thare reference numbers of the detailed ma
listed in the MB Maintenance Manual
Interi
FunctiCheck WarninHeadlaWindsh
wipCheck Reset FCheck
Mo
WheeCorrec
gine compartment
ine oil and filter change 0101
ck and correct fluid level
here is a loss of fluid, determine cause perform repair with separate work orderine coolant/antifreeze protection 2010ke system 4210dshield/headlamp washing system 8210ricate latch, safety catch andhood hinges 8821
derside of vehicleck and correct tire pressure (spare)Models ML320, ML430 - - - -
A-Ser
22
or
on checkTele Aid function - - - -g and indicator lamps, horn - - - -mps and exterior lamps - - - -ield/headlamp, 8252er and washer systemsseat belts for damage 9150SS counter - - - -and correct tire pressure (spare)del ML55 - - - -
lst tire pressure
En
Eng
Che
If tandEngBraWinLub
UnChe
vice
Brake t
InteriFuncti
Check WarninHeadlaWindsh
wipCheck Reset FHeatin
s, brakes
rotate wheels 4050tires and record tread depth 4051tire pressure - - - -rake pad thickness 4251ondition of brake discs 4251ire pressure of spare wheel - - - -
side of Car is a loss of fluid, determine causeform repair with separate work order
condition of components, 0053 and hoses for chafe marks,
s, missing parts and proper routingront axle ball joints 3353ear axle ball joints 3555ire pressure of spare wheel - - - -teering play 4650
B-Ser
23
est, parking brake check 4290
oron check
Tele Aid function - - - -g and indicator lamps, horn - - - -mps and exterior lamps - - - -ield/headlamp, 8252er and washer systemsseat belts for damage 9150SS counter - - - -
g and ventilation: Replace dust filter 8381
Wheel
Inspect,Inspect Correct Check bCheck cCheck t
UnderIf thereand per
Inspect linesleak
Check fCheck rCheck tCheck s
vice
Engin
If therand peInspect
lineleak
Engine
Check
If therand peEngineBrake sPower BatteryWindsh
Poly-V-Lubrica
ope
Lubricahoo
indshield wiper insert(s) 8280dlamp aiming, adjust if necessary vehicles with Xenon headlamps 8260dition of wiper blade for rear window 8252
enz urges that this procedure be performed to maintain peak ce although it is not required to maintain your emission warranty ot affect Mercedes-Benz’s recall liability.
24
e compartment
e is a loss of fluid, determine causerform repair with separate work order condition of components 0053s and hoses for chafe marks,s, missing parts and proper routing
oil and filter change 0101
and correct fluid level
e is a loss of fluid, determine causerform repair with separate work order coolant/antifreeze protection 2010ystem 4210
steering 4611- - - -
ield/headlamp washing system 8210
belt (engine): Check for condition* 1351te points on throttle control, checkration and condition 3022
te latch, safety catch andd hinges 8821
BodyReplace wCheck hea
ExceptCheck con
* Mercedes-Bperformanand will n
At app
UndersFuel fil
Rep
At app
EngineAir filt
* Mercedperforand w
Addit e Service
25
roximately every 60000 miles or 4 years.
ide of Carter replacement 0780lacement not required at 60000 miles*
roximately every 30000 miles or 2 years.
compartmenter: Replace element - - - -
es-Benz urges that this procedure be performed to maintain peak mance although it is not required to maintain your emission warranty ill not affect Mercedes-Benz’s recall liability.
ional Work to be Performed together with the Respectiv
Every ReplacInspectInspect
SparkReplac
Spark replac
ry 3 yearslace coolant 2080Water/anticorrosion/antifreeze mixture
Addit ctive Service –Requi
26
2 yearse brake fluid 4280 suspension and body structure 0090 body for paint damage 9850
plug intervalse spark plugs 1580
plugs are subject to erosion and must beed according to schedule on page 27
EveRep
ional Work to be Performed together with the Respered Separate Order
Model ML320 ML430
ML55 AMG
Engine 112 113
• •
27
Spark plug intervals
Replace spark plugs 1580
At approximately every 60000 miles or 5 years.
The comby the engineTherefoenginetests. Tdetectiexhausitems atribute
The mavehiclebetwee
0101ChangeIf oil cotake neReset F
0780Replac4 years
0 Replace air filter elementer normal dust conditions, replace air filter element roximately every 60 000 miles or 4 years.an air filter cover and housing
1 Check engine Poly-V-belt condition Poly-V-belt is subject to wear and aging. It must be cked for cracks and wear.lace Poly-V-belt if necessary.
0 Replace sparks plugsrks plugs are subject to electrode erosion and must be laced according to schedule on page 27.
ercedes-Benz urges that this procedure be performed to maintain peak rformance although it is not required to maintain your emission warranty d will not affect Mercedes-Benz’s recall liability.
Descr
28
position of exhaust emissions is influenced not only special emission control equipment, but also by various components and their adjustments. re, emission system maintenance must include these
components. Some maintenance jobs are actually only hey are important however, because they allow early on of discrepancies which can later lead to increased t emissions. It is generally less expensive to have such djusted immediately rather than allowing them to con- to costly repairs.
intenance intervals have been determined so that the , under normal conditions, should operate properly n services.
Engine: Oil change and filter change the engine oil and oil filter at least once every year. nsumption should increase, determine the cause and cessary corrective steps.SS counter.
Replace fuel filter*e the fuel filter approximately every 60 000 miles or .
098UndappCle
135ThecheRep
158Sparep
* Mpean
iption of Emission System Maintenance Jobs
All rights reserved. Reproduction or translation in wholeor in part is not permitted without authorization from the publisher.
Printed in U.S.A.
www.mbusa.com
TI/ 06.00