Series 70 ePODs: Type-X - enmax-ups.comenmax-ups.com/products/layerzero/PDF/Series-70-ePODs-Type-X.pdfthe Series 70 ePODs: Type-X provides power distribution for a variety of installations,

Series 70 ePODs: Type-XTechnical Specifications

2

© 2013 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications

Series 70 ePODs: Type-X

Basic Purpose asic Purpose

The Series 70 ePODs: Type-X is a Power Distribution Unit for critical industries. It features an NFPA 70E friendly design, open layout,

and the IP-20 rated Finger-Safe SafePanel, to help protect operators and ensure safe operation. With an emphasis on reliability,

safety, connectivity, and power quality monitoring, the Series 70 ePODs: Type-X provides high-reliability power.

The Series 70 ePODs: Type-X is designed to be easy to work with,

featuring a large interior to minimize risk during installation, ideal

for growing or constantly changing environments.

Designed for operations with the critical reliability requirements,

the Series 70 ePODs: Type-X provides power distribution for

a variety of installations, from 150 – 300kVA to 500kVA. The

monitoring functionality of the Type-X offers revenue-grade

metering, and is compatible with most system management

software packages.

The LayerZero ePODs: Type-X contains advanced technology that

is exclusive to LayerZero Power Systems, such as InSight Portholes

for safe IR thermal scanning, black box forensics, and machined

hardware for the highest reliability.

3


Main Circuit Breaker Section: MCB optionalMounting: Fixed, Plug-InType: Molded Case Switch65kA, 100kAElectronic Trip 65kAIC, 100kAICAccessories: CB Shunt-trip120VAC, 24VDCCB Position Indication: Open, Tripped, Closed

Distribution Section: Sub-feed distribution400A SafePanel™ 1200A SafePanel™

Transformer Section: Energy Efficient Transformer Optional

The Series 70 ePODs: Type-X is ETL and cETL listed to UL 60950

Agency Certification

Reliability

• Insulated, epoxy coated buswork

• Silver plated terminals

• Maintenance-free joints

• Machined cap screws & disc springs

• Screw thread inserts to retain torque

• Fanless operation

• Optical fiber based controls

Safety

• InSight™ IR portholes• SafePanel™ Distribution• Sectionalized Components• Dead-front hinged doors• NFPA 70E friendly

Connectivity

• Ethernet• Modbus/TCP• NTP time clock synchronization• Bluetooth

Information Centricity

• Waveform capture

• “Black box” forensic diagnostics

• Touch screen interface


Monitoring Section: Color-Touch Screen Interface

4


Maximizing Reliability Where Power Systems Require 100% Uptime

The Series 70 ePODs: Type-X is a PDU that is designed to maximize system availability, providing a high-reliability power distribution

foundation for operations that require uninterrupted electrical power. The Type-X brings distribution closer to the load, making

installations easier, simplifying cabling organization, and ensuring that IT systems have clean, reliable power so that mission-critical

systems are continuously available.


The SafePanel™ Opening Will Not Allow Ingress Of 1/2” (12.5mm) Diameter Probe.

InSight™ IR Portholes Permit Safe IR Thermal Scanning

The Type-X Features Optional Energy Efficient Transformers

SafePanel™ Distribution Provides Room For Expansion With Zero Downtime

5



6



7


“Black box” forensic diagnostics

The black box capabilities of LayerZero equipment are extremely useful for analyzing root cause analysis, enabling operators to pinpoint exactly where a fault occurred. “Black box” forensics provide successive event information with ten microsecond resolution, supplies a brief snapshot of the event with a lead-in for further inquiry, and furnishes a real-time status indicator of all machine parameters at the time of the event.

The technology in our “black box” event history is one of the most useful recording schemes in the mission critical power machine industry.

Epoxy coated buswork

Our usage of epoxy coated buswork helps ensure safety, protecting operators from being exposed to live parts.

Silver plated terminals

LayerZero utilizes silver plating on all of its machine components to be able to provide the highest performance. Silver has high conductivity and low resistance - which makes for a great contact.

Brazed invisible joints

Electrical copper bus joints that cannot be accessed by the operator for thermal scanning and maintenance are brazed. This creates a maintenance-free joint.

LayerZero systems are durable, sturdy, and built to last.

Machined cap screws & disc springs

Our systems utilize machined cap screws and engineered disc springs with a flat pressure vs deflection profile to ensure that all bolted connections maintain constant torque through the life of the product.

Reliability

SafePanel™ Distribution

Guaranteed to be selective-trip coordinated with the main breakers, the SafePanel™ features fast-acting current-limiting branch circuit breakers.

Power quality monitoring data is captured by CTs mounted directly in-line with each pole, providing the ability to capture waveforms of every circuit breaker on every panel board 10 cycles before and after every power event.

This information is valuable when analyzing the power quality of power distribution systems.

8


Selective Trip Coordination

LayerZero Series 70 ePODs: Type-X Power Distribution Units are selective trip coordinated. Selective Trip Coordination ensures that the main breaker will remain unaffected by the branch circuit breakers in the event of a downstream fault.

Reliability

The Fault Current Opens the Solenoid Magnet, Causing The Contacts To Part

Unequal Pressure on Each Side of The Arc Causes the Plasma Wave To Rotate

Away From The Contacts

The Plasma Wave is Driven into 12 Evenly Spaced Dividers

The Plasma is Rapidly Cooled Transient Voltage Attempts To Re-Strike The Arc, But The Plasma Is Again

Pushed Into The Dividers

When Sufficiently Cool, Charged Particles Recombine And The Fault Current Is Stopped Quickly & Safely

9


InSight IR Portholes

Strategically positioned IR-scan portholes to enable safe thermal scanning

of all bolted connections with the deadfront closed, without exposing the

operator to power circuit voltage.

The IR window swivels upward and unlocks with key-hole access to revel a

protective mesh, allowing the operator to point-and-shoot thermal cameras

to obtain accurate readings.

Sectionalized Components

Normal operator sections (breakers/switches) are physically separated from

the power electronics and control electronics sections, so that maintenance

on a section can be safely performed.

Insulated Parts

Operators are well-protected from exposed connections.

Energized parts are all insulated, covered, recessed, &/or internally mounted

for safer operation of the unit.

In addition, sections that isolate machine components are insulated.

NFPA 70E

Our Series 70 product line was developed to meet the requirements NFPA-

70E as easily as possible regarding operator safety, to help data centers

drastically reduce the risks of their energy distribution systems.

Safety

10


SafePanel™ distribution

The Series 70 ePODs: Type-X features an IP-20, finger-safe panel board, meaning that the opening will not allow ingress of ½” (12.5mm) diameter probe, for maximum operator safety.

An arc can form as two live conductors are separated – such as the removal of a circuit breaker from a panel board. The SafePanel design ensures that a potential arc would be contained in the connection well so that even if a branch breaker were to be removed, the arc would be contained in the connection well.

Insulated with the components deeply isolated, installation and removal of the breaker is safe and easy.

Safety

1”

Isolated, Non-Conducting Brass Screws

IP-20 Rated Finger-Safe Ingress

The Protective Cover Is Removed The Breaker Is Inserted Into The Opening

The Breaker Snaps Into The DIN Rail The Breaker Is Secured With An Isolated, Non Conducting Screw

Type-X 400A Circuit Breaker Installation Process

11


Safety

IP-20 Rated Finger-Safe Ingress

The Breaker Is Inserted Into The SafePanel The Handle Is Unlocked

Screws Help Secure The Breaker For Maximum Safety, The SafePanel Has Recessed Bus Work And IP-20 Finger Safe

Lattice.

Type-X 1200A Circuit Breaker Installation Process

Secure Electrical Connections

12


Open protocols

LayerZero utilizes open source protocols for its communications, which allows for:

- An enhanced ability to customize software- Flexible software development options - Lower total cost of ownership (no per copy fees)- Elimination of vendor lock-in- No proprietary limitations - Provides a stable, well developed foundation

The control path for the communications system gathers information from all aspects of the machine, isolated by fiber optics.

Connectivity to a WAN allows for the information to be accessible from any location, offering a variety of monitoring options.


- Summary Alarm- Panel Setup

Dry ContactsStandard Ethernet

Bluetooth

Modbus/TCPSNMP http:// through a standard web browser

- Meters- Alarms - Waveforms- Setup - History/Event Log- Diagnostics

- Meters- Alarms

- Alarms

A variety of connectivity options provide operators with the ability to adapt LayerZero systems to fit existing networks without the complications of working with closed, proprietary systems.

The Series 70 ePODs: Type-X is designed to make it easy to transfer and exchange power usage data, which is very useful towards making smart corporate decisions and policies.

A Flexible Approach

Connectivity

13


User Interface

The circuit monitor used in the ePODs: Type-X is well suited for power monitoring functionality, offering an easy to use interface

where real-time information about the units can be accessed. This helps data centers accurately measure efficiency, helping to drive

down energy usage. In addition, the user interface integrates with existing system management software, and is designed to be

worked with remotely. Information such as alarms, current power usage, and set points can be accessed from the front of the unit

or in most cases, remotely. This enables data centers to make the most of their operations by being able to respond to incidents

immediately.

Monitoring

Waveform Capture

The Series 70 ePODs: Type-X provides real-time waveform capture functionality, enabling operators the ability to obtain a fingerprint

of the power quality at any given moment.

Rev: 3/7/13

14


Drawings

Specifications are subject to change w

ithout notice.

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

APVD

CH

K

DW

N

DATE

DATE

DATE

FIRST ANGLE PRO

J.

DSC

ALE

SIZE

DW

G N

O.

SH

EET

RE

V

EC

NR

EV

REVIS

ION

S

DESC

RIPTIO

NAPPR

OVED

DATE

UNLESS OTHERW

ISE SPECIFIEDDIM

ENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright

© 2003, LayerZero P

ower S

ystems, Inc.

N/A

ANEW

RELEASE

06

/2

9/2

012

STEVE JANKO

.03.0

10

.1/2

OU

TLIN

E, M

OU

NTIN

G, IN

STALLATIO

N DIA

GRAM

400AF Single Source In

put/

225KVA Transform

er w

ith QTY6 42Ckt Panelboard Distribution /

Qty2 Sub-Feed Circuit Breakers / Type X ePODs

90-6

2-10

320-1

B

SPJ

AJP

SPJ

06

/2

9/12

06

/2

9/12

06

/2

9/12

1 = 4

1 O

F 5

94

-M

4S-10

32

0-1SHT1REVB

Notes:

1. Front access only required for operation and servicing of Type X

Controls, Transform

er and Transform

er M

ains. Top or Bottom

Access

is available. W

hen top access is required for m

ain input feed use

adjacent access plate of split plate at top to route in cables.

Right and left access only for operation and servicing of Panel Board

Circuit Breakers.

2. QTY 4 1/2-13U

NC-2B threaded holes are provided in the top of the

Type X cabinet for eyebo

lts w

hen lifting from

the top is desired in

transport or rem

oval.

3. Sheets 2 through 4 w

ill show

the assem

bly in various form

s w

ith the

flo

or stand assem

bly not show

n in any view

s.

4. For the Sub-Feed Cabinets w

ith Panel Boards and Sub-Feed Circuit

Breaker the interconnection to the Transform

er Cabinet is factory

provided as it w

ill ship as a single unit.

5. Fork Lift provision from

the side or front of the assem

bly is

available as show

n.

6. See Sht 2 for Cable Access Areas and recom

mended w

ire size

(Table 1)

7. See O

ne Line Electrical Diagram

for interconnection betw

een

cabinets.

8. W

ARNIN

G: A M

INIM

UM

O

F 4.0

IN

CHES IS

REQU

IRED BETW

EEN THE BACK O

F

THE SYSTEM

AND ANY O

BSTRU

CTIO

N O

R W

ALL TO PERM

IT THE PRO

PER

CO

OLIN

G O

F THE TRANSFO

RM

ER.

9. An optional floor stand is provided. See Sheet 5 for floor stand

detail. Sheets 2 through 4 w

ill om

it view

s of the floor stand.

Type X Transfo

rm

er / Co

ntro

l Cab

inet

with Panel Bo

ard C

ircuit Breakers

Panel Bo

ard /

Sub

-Feed

Distrib

utio

n

Cab

inet

Panel Bo

ard

Distrib

utio

n

Cab

inet

N/A

BADD FLO

OR STAND, REVISE SHT1, ADD SHT5

08/10

/20

12

STEVE JANKO

Fllo

or Stand

(See No

te 9)

15


Drawings


ithout notice.

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

APVD

CH

K

DW

N

DATE

DATE

DATE

FIRST ANGLE PRO

J.

DSC

ALE

SIZE

DW

G N

O.

SH

EET

RE

V

EC

NR

EV

REVIS

ION

S

DESC

RIPTIO

NAPPR

OVED

DATE

UNLESS OTHERW

ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/A

ANEW

RELEASE

TAB

LE 1

DE

SC

RIP

TION

CA

BLE

SIZE

AN

D LU

GS

INP

UT/

CO

MP

RE

SS

ION

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BUS LA

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BREAKER &

GND/NEU CO

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CO

NTR

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IRE

#16GA

CLEARANCES:

FRO

NT: 42IN

REAR: 4IN

LEFT: 4

2IN

RIG

HT: 42IN

TO

P: 18IN

WEIG

HT: 440

0#

(MAX)

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I

TRANSFO

RM

ER

SU

CTIO

N IN

LET

36

0 SQ

IN

TO

TAL

(FRO

NT/BAC

K)

VIE

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RT

PANELBO

ARD

CIR

CU

IT BREAKER

06

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9/2

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STEVE JANKO

PANEL BO

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CESS PLATES

(MIR

RO

R TO

TO

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7

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INLET

AIR

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AIR

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P)

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IT BREAKER

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90-6

2-10

320-1

A

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06

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06

/2

9/12

06

/2

9/12

1 = 4

2 O

F 5

94

-M

S-103

20

-1SHT2

16


Drawings


ithout notice.

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

APVD

CH

K

DW

N

DATE

DATE

DATE

FIRST ANGLE PRO

J.

DSC

ALE

SIZE

DW

G N

O.

SH

EET

RE

V

EC

NR

EV

REVIS

ION

S

DESC

RIPTIO

NAPPR

OVED

DATE

UNLESS OTHERW

ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/A

ANEW

RELEASE

06

/2

9/2

012

STEVE JANKO

TRANSFO

RM

ER

EXHAU

ST AREA

36

0 SQ

IN

PANEL BO

ARD

DIS

TRIB

UTIO

N C

ABIN

ET

(PB1- PB4

)

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B-FEED

CIR

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IT BREAKER

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R

PANEL BO

ARDS

(CB1 - CB6

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PU

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S LANDIN

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(PB5

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(CB7, C

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T C

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put/

225KVA Transform

er w



90-6

2-10

320-1

A

SPJ

AJP

SPJ

06

/2

9/12

06

/2

9/12

06

/2

9/12

1 = 4

3 O

F 5

94

-M

S-103

20

-1SHT3

17


Drawings


ithout notice.

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

APVD

CH

K

DW

N

DATE

DATE

DATE

FIRST ANGLE PRO

J.

DSC

ALE

SIZE

DW

G N

O.

SH

EET

RE

V

EC

NR

EV

REVIS

ION

S

DESC

RIPTIO

NAPPR

OVED

DATE

UNLESS OTHERW

ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/A

ANEW

RELEASE

06

/2

9/2

012

STEVE JANKO

FRO

NT VIE

W

ABC

PHASE

SO

URCE 1

TO

P VIE

W

RIG

HT SID

E VIE

W

NEU

PANEL BO

ARD

CIR

CU

IT AREA

(PB6

)

PANEL BO

ARD

CIR

CU

IT AREA

(PB5

)

INPU

T

PHASE

LANDIN

G

GND

INPU

T

PHASE

LANDIN

G

(TO

P)

CB1 - CB6

CIR

CU

IT

BREAKER

CO

NTRO

L FO

R

PB1-PB6

1.8

31

TYP

SU

B-FEED

GND / NEU

AREA

PANEL BO

ARD

AREA

PANEL BO

ARD

AREA

SU

B-FEED

EDGE

27

41

PANEL BO

ARD CL

SU

B-FEED

CL

GND

NEU

GND

NEU

GND

INPU

T

GND

NEU

GND

NEU

GND

26

41

12

LEFT SID

E VIE

W

RIG

HT SID

E VIE

W

PANEL BO

ARD

CIR

CU

IT AREA

(PB1, PB3

)

PANEL BO

ARD

CIR

CU

IT AREA

(PB2

, PB4

)

12

CB7/CB8

NEU

GND

31

59

60

71

17.0

00

17.0

NEU

GND

4(G

ND/NEU

)

29

41

6

4

6

78

2.0

0TYP

613

10

13

6

52

11

29

13

613

10

13

.03.0

10

.1/2

OU

TLIN

E, M

OU

NTIN

G, IN

STALLATIO

N DIA

GRAM


put/

225KVA Transform

er w



90-6

2-10

320-1

A

SPJ

AJP

SPJ

06

/2

9/12

06

/2

9/12

06

/2

9/12

1 = 4

4 O

F 5

94

-M

S-103

20

-1SHT4

18


Drawings


ithout notice.

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

APVD

CH

K

DW

N

DATE

DATE

DATE

FIRST ANGLE PRO

J.

DSC

ALE

SIZE

DW

G N

O.

SH

EET

RE

V

EC

NR

EV

REVIS

ION

S

DESC

RIPTIO

NAPPR

OVED

DATE

UNLESS OTHERW

ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/A

ANEW

RELEASE SHT5

ADDING FLO

OR STAND DETAIL

08/10

/20

12

STEVE JANKO

.03.0

10

.1/2

OU

TLIN

E, M

OU

NTIN

G, IN

STALLATIO

N DIA

GRAM


put/

225KVA Transform

er w



90-6

2-10

320-1

A

SPJ

AJP

SPJ

06

/2

9/12

06

/2

9/12

06

/2

9/12

1 = 4

5 O

F 5

94

-M

S-103

20

-1SHT5

PART NU

MBER 42

-21-4

013

07-4

2

FLO

OR STAND

(12in. NO

MINAL HEIGHT)

1.3

23

47.0

01.3

23

1.4

28

12

.00

0+1.000

-0.750

NO

MIN

AL

1.0

00

45

.00

0

46

.50

0

1.0

00

44

.50

0

4.7

50

37.0

00

49.6

46

4.5

00

9.5

00REM

OVABLE

AC

CESS PLATE

Documents

Series 70 ePODs: Type-X - enmax-ups.comenmax-ups.com/products/layerzero/PDF/Series-70-ePODs-Type-X.pdfthe Series 70 ePODs: Type-X provides power distribution for a variety of installations,