14
ORSCO Lubrication Systems 50650 Corporate Drive, Shelby Township, MI 48315 (586)997-0300 phone -- (586)997-2072 fax www.lincolnindustrial.com [email protected] Series 170 Lubrication System: Controller Manual Table of Contents : Pg. System General operation 1 Customer Controlled 2 Sample Electrical Diagram 3 Timer Controlled 4 Continuous Application 4 Sample Electrical Diagram 5 (Continuous) Pulsed Application 6 Sample Electrical Diagram 7 Pg. IC-AC/IC-DC Timer Tech. Data 8 Relay Controlled 9 Sample Electrical Diagram 10 (Continuous Application) Sample Electrical Diagram 11 (Pulsed Application) SC-AC/SC-DC Timer Tech. Data. 12 Series 170 Electrical Spare Parts 13 List (Pulsed) System General Operation: Inlet air supply flows through a 5 micron filter and is controlled by two integrated solenoid valves. One valve (injector valve) is used to supply air pressure to a positive displacement injector, while the remaining air valve (nozzle valve) feeds a regulator, which in turn provides air to the downstream nozzle assembly. The positive displacement injector has a known volume and when pressurized (“fired”), lubricant is dispensed out of the metering chamber, through the injector check valve and into the downstream nozzle oil line. Each style of nozzle has an integral check valve which maintains pressure within the oil line between the system and the nozzle assembly. Internal porting within the nozzle assembly allows the regulated air supply to mix with the oil supply in a precision mixing chamber downstream of the nozzle check valve. It is at this point the air acts as a transport media, shearing the oil into large droplet formations and “carries” the oil from the nozzle outlet to the object to be lubricated. The injector valve is cycled “on/off” with a minimum “on” time of 0.5 seconds. When the injectors are cycled at a fast rate a thick film of oil is produced on the inner walls of the mixing cavity and nozzle tip. When air is introduced the oil migrates along the inner walls and the result is a thick continuous pattern of oil. When the injectors are cycled at a slow rate the film thickness is reduced resulting in a thinner pattern of oil. The Series 170 lubrication system was designed to function according to two different lubrication applications: “Continuous” or “Pulsed”. Continuous Application This is the most common application where the application of lubricant is applied in a “continuous” fashion. The above mentioned nozzle valve is supplying a constant flow of air to the nozzles while the injectors are cycled at the desired rate, resulting in a continuous pattern of lubricant. Nozzle types used for these applications are of the Swivel style, where the check valve assembly is located within the body of the nozzle assembly (creating a larger mixing chamber). Pulsed Application This application is predominantly used for assembly processes (i.e. engine assembly), but can also be used for lubricating slow moving chains or overhead trolley wheels. For this application the nozzle air valve is cycled at the same rate as the injector valve, where the “off” time would coincide with the speed of the assembly line or conveyor. This type of application utilizes a “Tube-Type” nozzle assembly, where the check valve is located at the end of the nozzle tip, resulting in a smaller mixing cavity to immediately transfer the dispensed lubricant to the object.

Series 170 Controller Manual 2004 05 - Lincoln Orsco 170 Controller Manual _2004 05.pdf · 01002 TIMING RELAY NETWORK #1 INJECTOR CYCLE 01111 01112 RELAY INJECTOR SOLENOID 0113FU

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ORSCO Lubrication Systems

50650 Corporate Drive, Shelby Township, MI 48315 (586)997-0300 phone -- (586)997-2072 fax

www.lincolnindustrial.com [email protected]

Series 170 Lubrication System: Controller Manual

Table of Contents: Pg. System General operation 1

Customer Controlled 2 Sample Electrical Diagram 3

Timer Controlled 4 Continuous Application 4 Sample Electrical Diagram 5 (Continuous) Pulsed Application 6 Sample Electrical Diagram 7

Pg. IC-AC/IC-DC Timer Tech. Data 8 Relay Controlled 9

Sample Electrical Diagram 10 (Continuous Application) Sample Electrical Diagram 11 (Pulsed Application)

SC-AC/SC-DC Timer Tech. Data. 12 Series 170 Electrical Spare Parts 13 List

(Pulsed)

System General Operation: Inlet air supply flows through a 5 micron filter and is controlled by two integrated solenoid valves. One valve (injector valve) is used to supply air pressure to a positive displacement injector, while the remaining air valve (nozzle valve) feeds a regulator, which in turn provides air to the downstream nozzle assembly. The positive displacement injector has a known volume and when pressurized (“fired”), lubricant is dispensed out of the metering chamber, through the injector check valve and into the downstream nozzle oil line. Each style of nozzle has an integral check valve which maintains pressure within the oil line between the system and the nozzle assembly. Internal porting within the nozzle assembly allows the regulated air supply to mix with the oil supply in a precision mixing chamber downstream of the nozzle check valve. It is at this point the air acts as a transport media, shearing the oil into large droplet formations and “carries” the oil from the nozzle outlet to the object to be lubricated. The injector valve is cycled “on/off” with a minimum “on” time of 0.5 seconds. When the injectors are cycled at a fast rate a thick film of oil is produced on the inner walls of the mixing cavity and nozzle tip. When air is introduced the oil migrates along the inner walls and the result is a thick continuous pattern of oil. When the injectors are cycled at a slow rate the film thickness is reduced resulting in a thinner pattern of oil. The Series 170 lubrication system was designed to function according to two different lubrication applications: “Continuous” or “Pulsed”.

Continuous Application This is the most common application where the application of lubricant is applied in a “continuous” fashion. The above mentioned nozzle valve is supplying a constant flow of air to the nozzles while the injectors are cycled at the desired rate, resulting in a continuous pattern of lubricant. Nozzle types used for these applications are of the Swivel style, where the check valve assembly is located within the body of the nozzle assembly (creating a larger mixing chamber). Pulsed Application This application is predominantly used for assembly processes (i.e. engine assembly), but can also be used for lubricating slow moving chains or overhead trolley wheels. For this application the nozzle air valve is cycled at the same rate as the injector valve, where the “off” time would coincide with the speed of the assembly line or conveyor. This type of application utilizes a “Tube-Type” nozzle assembly, where the check valve is located at the end of the nozzle tip, resulting in a smaller mixing cavity to immediately transfer the dispensed lubricant to the object.

ORSCO Lubrication Systems

Form 403076 Rev. 3 2 5-18-04

The Series 170 Lubrication system is available with three basic control configurations:

• Customer Controlled • Timer Controlled • Relay Controlled

(All of the above are available with three voltage options: 220 VAC, 120 VAC and 24 VDC.) Definitions: Dwell Time: Duration that the injector valve is activated. Off Time: Duration that the injector valve is deactivated.

Injector Cycle Time: Duration of complete cycle (i.e. Cycle Time = Dwell Time + Off Time)

Customer Controlled

This configuration allows the customer to have complete control of the lubrication system. In this scenario the customer is responsible for the following: 1). Constant power supply for level and pressure switch fault indicator. (Reference system prints for power requirements.) 2). Injector air valve timing signal. Signal should be cycled “On/Off” according to the timing diagram shown in Fig. 1. (Note: Dwell time should be set for a minimum time of 0.5 seconds.) 3). Nozzle air valve signal. (Dependent upon application, reference Fig. 1).

RECOMMENDED TIMING DIAGRAM

CUSTOMER CONTROLLED

CONTINUOUS SPRAY APPLICATIONS

NOZZLE AIRSOLENOID

(0108SOL, 0113SOL)

INJECTORSOLENOID

(0106SOL, 0111SOL)

TD TD TD TD

FIXED DWELLTIME = 0.5 SEC.

INJECTORSOLENOID

(0106SOL, 0111SOL)

TD TD TD TD

NOZZLE AIRSOLENOID

(0108SOL, 0113SOL)

PULSED SPRAY APPLICATIONS

"ON" TIMEMIN. ~ 0.5 SEC.

"ON" TIMEMIN. ~ 0.5 SEC.

TD TD TD TD

Fig. 1: Customer Controlled Recommended Timing Diagram

ORSCO Lubrication Systems

Form 403076 Rev. 3 3 5-18-04

Sample Customer Controlled Electrical Diagram

120 VAC, Dual Network System

SYSTEM FAULT LIGHT

INJECTOR SOLENOIDNETWORK #1

NETWORK #1NOZZLE AIR SOLENOID

#16 AWG RED

L

#16 AWG GRN #16 AWG WHITE

120 VAC

GND PE N

0100FU4 AMP FUSE

01001

01011

0100

0101

0201

0301

0102FU

1 AMP FUSE

01021 01022

01022

OIL LEVEL OK0102FS

SETTING: 50 PSI0103PS

AIR ON

0106FU

1/4 AMP FUSE

1/4 AMP FUSE

0108FU

0103LT

R

0106SOL

0108SOL

FROM CUSTOMERSTART/STOP

XXXXCR

FROM CUSTOMERSTART/STOP

XXXXCR

01002

0100201011

01011 01061 01062

01081 01082

0111201111XXXXCR 0111FUINJECTOR SOLENOID

FROM CUSTOMERXXXXCR

START/STOP

0113FU

1/4 AMP FUSE

01131 01132

1/4 AMP FUSE

NOZZLE AIR SOLENOIDNETWORK #2

NETWORK #2

0113SOL

START/STOPFROM CUSTOMER

0111SOL

1PH, 60Hz0.31 FLA

06

0401

05

01

01

08

0901

07

01

01

0114

0113

10

11

0112

01

01

G

0107LT

NETWORK #1SYSTEM PUMPING

G

0112LT

NETWORK #2SYSTEM PUMPING

W

0103LT01002 POWER ON

LIGHT

ORSCO Lubrication Systems

Form 403076 Rev. 3 4 5-18-04

Timer Controlled

The “Timer Controlled” system allows the customer to control the “On/Off” cycle time of the lubrication system via a PLC or other controller. This type of system has an internal Injector Cycle (IC) Timing Module to control the injector air valve cycle and the nozzle air valve is internally wired according to the application. The customer is responsible for the following:

1). Constant power supply for level and pressure switch fault indicator. (Reference system prints for power requirements.) 2). Supply of Start and Stop signals for lubrication cycle. 3). Internally set IC Timer for desired injector “off” time,

thereby setting injector cycle time.

CONTINUOUS SPRAY APPLICATIONS

TIMER CONTROLLED

RECOMMENDED TIMING DIAGRAM

NOZZLE AIRSOLENOID

(0108SOL, 0113SOL)

INJECTORSOLENOID

(0106SOL, 0111SOL)

TD

FIXED DWELLTIME = 0.5 SEC.

TD TD TD

START/STOP SIGNALFROM CUSTOMER

TIME RANGE SELECTION

MODE OF OPERATION SELECTION

RECYCLING A

SETTING

INJECTOR CYCLE (IC) TIMING RELAYSWITCH ADJUSTMENT FOR CONTINUOUS APPLICATION

RANGE MULTIPLIER SETTING

B

B

1 TO 255SECONDS

10 TO 2550SECONDS

x1S

x10S

TIME DELAYADJUSTMENT

ON

AB1248

3216

64128

EXAMPLE SETTINGS:A: RECYCLINGB: 1 SECOND MULTIPLIERTIME DELAY: 26 SECONDS

INJECTOR AIR VALVE ON 0.5 SECONDSINJECTOR AIR VALVE OFF 26 SECONDS

Fig. 2 Recommended Timing Diagram: Timer Controlled (Continuous

ORSCO Lubrication Systems

Form 403076 Rev. 3 5 5-18-04

Sample Timer Controlled Electrical Diagram 120 VAC, Dual Network System, Continuous Application

SYSTEM FAULT LIGHT

INJECTOR SOLENOIDNETWORK #1

NETWORK #1NOZZLE AIR SOLENOID

#16 AWG RED

L

#16 AWG GRN #16 AWG WHITE

120 VAC

GND PE N

0100FU4 AMP FUSE

01001

01011

0100

0101

0201

0301

0102FU

1 AMP FUSE

01021 01022

01022

OIL LEVEL OK0102FS

SETTING: 50 PSI0103PS

AIR ON

0106FU

1/4 AMP FUSE

1/4 AMP FUSE

0108FU

0103LT

R

0106SOL

0108SOL

FROM CUSTOMERSTART/STOP

XXXXCR

01002

0100201011

01011 01051

01062

01081

1PH, 60Hz0.31 FLA

06

0401

05

01

01

08

0901

07

01

01

0114

0113

10

11

0112

01

01

G

0107LT

NETWORK #1SYSTEM PUMPING

W

0103LT01002

B1 NA

NA 18

A1 A2ORSCOIC-AC

TIMINGRELAY

0105TR

01061

01002 TIMING RELAYNETWORK #1

INJECTOR CYCLE

01111 01112RELAY INJECTOR SOLENOID

011310113FU

1/4 AMP FUSE

B1 NA

0110TR

NA 181/4 AMP FUSE

SYSTEM PUMPING

NOZZLE AIR SOLENOIDNETWORK #2

0113SOL

G

0112LT

NETWORK #2

NETWORK #2

01011 01101

FROM CUSTOMERSTART/STOP

XXXXCRA2A1

IC-ACTIMING

ORSCO

0111FU

INJECTOR CYCLE01002

0111SOL

TIMING RELAYNETWORK #2

POWER ONLIGHT

ORSCO Lubrication Systems

Form 403076 Rev. 3 6 5-18-04

Pulsed Spray application: For this configuration the Start/Stop signal is based on an external sensor detecting object presence. The external sensor triggers the IC Timer to begin the cycle. The IC Timer (in “Single-Shot” mode) will initiate one cycle for both the injector air and nozzle air valves. The duration of this cycle is adjustable, however only one cycle of the injector will be completed regardless of the duration (Reference Fig. 3). For this control scheme both the injector air and nozzle air valve are activated off the same output of the IC timer (Reference sample diagram on Pg. 7).

INJECTORSOLENOID

(0106SOL, 0111SOL)

START/STOP SIGNALFROM EXTERNAL

SENSOR

NOZZLE AIRSOLENOID

(0108SOL, 0113SOL)

TD

TD TD

TD

"ON" TIMEMIN. ~ 0.5 SEC.

TD

TD

TD

TD

"ON" TIMEMIN. ~ 0.5 SEC.

SENSORSIGNAL

PULSED SPRAY APPLICATIONS

RECOMMENDED TIMING DIAGRAM

TIMER CONTROLLED

EXAMPLE SETTINGS:A: SINGLE-SHOTB: 1 SECOND MULTIPLIERTIME DELAY: 26 SECONDS

INJECTOR CYCLE (IC) TIMING RELAYSWITCH ADJUSTMENT FOR PULSED APPLICATION

128

1

16

6432

842

ON

BA

TIME DELAYADJUSTMENT

10 TO 2550SECONDS B

MULTIPLIER

SINGLE-SHOT

MODE OF OPERATION SELECTION

TIME RANGE SELECTION

1 TO 255SECONDS

RANGE SETTING

x10S

x1S B

SETTING

A

INJECTOR AIR VALVE ON 26 SECONDSOFF UNTIL NEXT SENSOR INPUT

Fig. 3 Recommended Timing Diagram: Timer Controlled (Pulsed)

ORSCO Lubrication Systems

Form 403076 Rev. 3 7 5-18-04

Sample Timer Controlled Electrical Diagram

120 VAC, Dual Network System, Pulsed Application

SYSTEM FAULT LIGHT

INJECTOR SOLENOIDNETWORK #1

NETWORK #1NOZZLE AIR SOLENOID

#16 AWG RED

L

#16 AWG GRN #16 AWG WHITE

120 VAC

GND PE N

0100FU4 AMP FUSE

01001

01011

0100

0101

0201

0301

0102FU

1 AMP FUSE

01021 01022

01022

OIL LEVEL OK0102FS

SETTING: 50 PSI0103PS

AIR ON

0106FU

1/4 AMP FUSE

1/4 AMP FUSE

0108FU

0103LT

R

0106SOL

0108SOL

01002

0100201011

01062

01081

1PH, 60Hz0.31 FLA

06

0401

05

01

01

08

0901

07

01

01

0114

0113

10

11

0112

01

01

G

0107LT

NETWORK #1SYSTEM PUMPING

W

0103LT01002

B1 NA

NA 18

A1 A2ORSCOIC-AC

TIMINGRELAY

0105TR

01061

01002 TIMING RELAYNETWORK #1

INJECTOR CYCLE

01111 01112RELAY INJECTOR SOLENOID

011310113FU

1/4 AMP FUSE

B1 NA

0110TR

NA 181/4 AMP FUSE

SYSTEM PUMPING

NOZZLE AIR SOLENOIDNETWORK #2

0113SOL

G

0112LT

NETWORK #2

NETWORK #2

A2A1

IC-ACTIMING

ORSCO

0111FU

INJECTOR CYCLE01002

0111SOL

TIMING RELAYNETWORK #2

01051

01011

CUSTOMERSTART/STOP

PRX01141 RELAY NETWORK #2

SENSOR INTERFACE0114CR

0112

0114CR01121

CUSTOMERSTART/STOP

PRX01091

0109CRRELAY NETWORK #1SENSOR INTERFACE

0107

010710109CR

FROM CUSTOMERXXXXCR

START/STOP

01101FROM CUSTOMER

XXXXCR

START/STOP

POWER ONLIGHT

ORSCO Lubrication Systems

Form 403076 Rev. 3 8 5-18-04

IC -A C /IC -D C T IM E R M O D U L E

3 .0 0

.6 92 .5 2 M A X .

Mode of Operation: Single Shot or Recycling mode, dip switch selectable adjustable “ON” and “OFF” times. (“ON” time first). Time Delay:

Type: Microcomputer based with ceramic resonator and watchdog circuitry. Adjustment Range:

). “ON” Time: Factory preset at 0.5 seconds. 2). “OFF” Time: 8 switches adjust the “OFF” time delay

Range: One switch selects 1 of 2 multipliers

X1S = 1 to 255 seconds in 1 second increments. X10S = 10 to 2550 seconds in 10 second increments

Repeat accuracy: ±0.1% or ±16 milliseconds, whichever is greater. Setting accuracy: ±2% or ±50 milliseconds, whichever is greater. Recycle Time: 300 milliseconds maximum. Initiate Time: 32 milliseconds maximum. Time Delay vs. Temperature and Voltage: ±2% or ±50 milliseconds, whichever is greater.

Input: IC-AC (#702-10006): 24 VAC to 240 VAC, -20% to +10%, 50/60Hz. IC-DC (#702-10007): 9 VDC to 135 VDC

Outputs: Type: Solid State Form: Normally open

Rating: 0.7A steady state, 10 Amp inrush Voltage Drop: (AC) 2.5V typical @ 0.7A (DC) 2.5V typical @ 0.7A

Protection: IEEE 587 Level A

Dielectric breakdown: 2000 Volts RMS minimum @ 60 Hz.

Mechanical: Mounting: Snap on to 32mm DIN1 & 35mm DIN 3 rail

Termination: 0.197” Push on terminal blocks for up to 14 AWG wire.

Environmental: Operating temperature: -40°C to +60°C (-100°F to +140°F)

Storage temperature: -40°C to +85°C (-100°F to +140°F) Humidity: 95% relative, non-condensing

DIN RAIL MOUNT ADAPTOR

35mm DIN 3

32mm DIN 1

ORSCO Lubrication Systems

Form 403076 Rev. 3 9 5-18-04

Relay Controlled

The “Relay” system allows the customer to control the “On/Off” time of the lubrication system via an internal timer. This type of system has an internal System Cycle (SC) Timing Module to control “On/Off” cycle time of the lubrication system. The customer is responsible for the following:

1). Constant power supply for level and pressure switch fault indicator. (Reference system prints for power requirements.) 2). Internally set IC Timer for desired injector “off” time, thereby setting

injector cycle time. 3). Internally set SC Timer for desired system cycle time.

Continuous/Pulsed Spray applications: For this configuration the applications are controlled internally in the same manner as the Timer controlled systems. Reference Fig. 4.

EXA M P LE S ETTIN G S:A : X1M M ULTIPLIERB : X10M M ULTIPLIERS YSTE M CY CLE TIM EO N TIM E: 10 M INU TESO FF T IM E : 10 M INUTES

S Y STEM C YC LE (SC ) T IM IN G R ELAY

1

842

TIM E D ELAYA DJU STM EN T

O N

BA

INJEC TO RSO LE NO ID

(0106S O L, 0111SO L)

N O ZZLE A IRSO LE NO ID

(0108S O L, 0113SO L)

S ETTING

1 TO 15HO UR S B

10 TO 150M INU TES

x1H

x10M

M ULTIPLIER

O FF TIM E RA NG E SE LE CTIO N

R ANG E

B

TD TD

FIX ED D W E LLTIM E = 0.5 SEC.

R EC O M M EN D ED TIM ING DIA G R AM

R ELA Y C O N TRO LLED

C O N TIN U O U S S PR A Y A PPLIC ATIO NS

TD

"O N " TIM E "O FF" TIM E

"O N " TIM E

P U LSE D S PR A Y A P PLICATIO NS

"O N " TIM EM IN . ~ 0.5 SEC .

"O N /O FF TIM EFRO M SC T IM ER

(O U TP U T 18)

S TA RT/STO P S IG NALFRO M EX TER NAL

SEN SO R

TD

"O FF" TIM E

TD

INJEC TO RSO LE NO ID

(0106S O L, 0111SO L)

TD TD

N O ZZLE A IRSO LE NO ID

(0108S O L, 0113SO L)

TD

TD TD

TD

"O N /O FF TIM EFRO M SC T IM ER

(O U TP U T 18)

x10M

x1M

O N TIM E R AN G E S ELEC TIO N

M ULTIPLIER

10 TO 150M INU TES

1 TO 15M INU TES

R ANG E

A

A

S ETTING

1248

O N TIM EA D JU STM ENT}

} O FF TIM EA D JU STM ENT

Fig. 4 Recommended Timing Diagram: Relay Controlled

ORSCO Lubrication Systems

Form 403076 Rev. 3 10 5-18-04

Sample Relay Controlled Electrical Diagram

120 VAC, Dual Network System, Continuous Application

SYSTEM FAULT LIGHT

INJECTOR SOLENOIDNETWORK #1

NETWORK #1NOZZLE AIR SOLENOID

#16 AWG RED

L

#16 AWG GRN #16 AWG WHITE

120 VAC

GND PE N

0100FU4 AMP FUSE

01001

01011

0100

0101

0201

0301

0102FU

1 AMP FUSE

01021 01022

01022

OIL LEVEL OK0102FS

SETTING: 50 PSI0103PS

AIR ON

0106FU

1/4 AMP FUSE

1/4 AMP FUSE

0108FU

0103LT

R

0106SOL

0108SOL

01002

0100201011

01011

01051

01062

01081

1PH, 60Hz0.31 FLA

06

0401

05

01

01

08

0901

07

01

01

0114

0113

10

11

0112

01

01

G

0107LT

NETWORK #1SYSTEM PUMPING

W

0103LT01002

B1 NA

NA 18

A1 A2ORSCOIC-AC

TIMINGRELAY

0105TR

01061

01002 TIMING RELAYNETWORK #1

INJECTOR CYCLE

01111 01112RELAY INJECTOR SOLENOID

011310113FU

1/4 AMP FUSE

B1 NA

0110TR

NA 181/4 AMP FUSE

SYSTEM PUMPING

NOZZLE AIR SOLENOIDNETWORK #2

0113SOL

G

0112LT

NETWORK #2

NETWORK #2

01101A2A1

IC-ACTIMING

ORSCO

0111FU

INJECTOR CYCLE01002

0111SOL

TIMING RELAYNETWORK #2

RELAY

B1 NA

0104TR

NA 18

A2A1

TIMINGSC-ACORSCO

SPRAY CYCLETIMING RELAYNETWORK #1

B1 NA

A2A1

0109TR

SC-ACTIMING

ORSCO

RELAYNA 18

TIMING RELAYNETWORK #2

SPRAY CYCLE

01002

01002

START/STOP

XXXCRFROM CUSTOMER

01041

CUSTOMERXXXCR

START/STOPFROM

01091

POWER ONLIGHT

ORSCO Lubrication Systems

Form 403076 Rev. 3 11 5-18-04

Sample Relay Controlled Electrical Diagram

120 VAC, Dual Network System, Pulsed Application

SYSTEM FAULT LIGHT

INJECTOR SOLENOIDNETWORK #1

NETWORK #1NOZZLE AIR SOLENOID

#16 AWG RED

L

#16 AWG GRN #16 AWG WHITE

120 VAC

GND PE N

0100FU4 AMP FUSE

01001

01011

0100

0101

0201

0301

0102FU

1 AMP FUSE

01021 01022

01022

OIL LEVEL OK0102FS

SETTING: 50 PSI0103PS

AIR ON

0106FU

1/4 AMP FUSE

1/4 AMP FUSE

0108FU

0103LT

R

0106SOL

0108SOL

01002

0100201011

01062

01081

1PH, 60Hz0.31 FLA

06

0401

05

01

01

08

0901

07

01

01

0114

0113

10

11

0112

01

01

G

0107LT

NETWORK #1SYSTEM PUMPING

W

0103LT01002

B1 NA

NA 18

A1 A2ORSCOIC-AC

TIMINGRELAY

0105TR

01061

01002 TIMING RELAYNETWORK #1

INJECTOR CYCLE

01111 01112RELAY INJECTOR SOLENOID

011310113FU

1/4 AMP FUSE

B1 NA

0110TR

NA 181/4 AMP FUSE

SYSTEM PUMPING

NOZZLE AIR SOLENOIDNETWORK #2

0113SOL

G

0112LT

NETWORK #2

NETWORK #2

A2A1

IC-ACTIMING

ORSCO

0111FU

INJECTOR CYCLE01002

0111SOL

TIMING RELAYNETWORK #2

01071

RELAY

B1 NA

0104TR

NA 18

A2A1

TIMINGSC-ACORSCO

SPRAY CYCLETIMING RELAYNETWORK #1

01002

01051

B1 NA

A1 A2

0109TR

SC-ACORSCO

TIMINGRELAY

NA 1801101

TIMING RELAYNETWORK #2

01002SPRAY CYCLE

CUSTOMERPRX

START/STOP

01011

01011

0116

0115

XXXXCR

START/STOPFROM CUSTOMER

01011

01041

FROM CUSTOMERXXXXCR

START/STOP

01091

START/STOPCUSTOMER

PRX

SENSOR INTERFACE

0107RELAY NETWORK #1

RELAY NETWORK #2SENSOR INTERFACE

0112

0114CR

01011 0116CR01121

0114CR01141

011610116CR

POWER ONLIGHT

ORSCO Lubrication Systems

Form 403076 Rev. 3 12 5-18-04

3.00

2.52 MAX. .69

SC-AC/SC-DC TIMER MODULE

Mode of Operation: Recycling mode, dip switch selectable adjustable “ON” and “OFF” times. (“ON” time first). Time Delay:

Type: Microcomputer based with ceramic resonator and watchdog circuitry. Adjustment Range:

1). “ON” Time: 4 switches adjust the “ON” time delay Range: One switch selects 1 of 2 multipliers

X1M = 1 to 15 minutes in 1 minute increments. X10M = 10 to 150 minutes in 10 min. increments

2). “OFF” Time: 4 switches adjust the “OFF” time delay

Range: One switch selects 1 of 2 multipliers

X10M = 10 to 150 minutes in 10 min. increments X1H = 1 to 15 hours in 1 hour increments

Repeat accuracy: ±0.1% or ±16 milliseconds, whichever is greater. Setting accuracy: ±2% or ±50 milliseconds, whichever is greater. Recycle Time: 300 milliseconds maximum. Initiate Time: 32 milliseconds maximum. Time Delay vs. Temperature and Voltage: ±2% or ±50 milliseconds, whichever is greater.

Input:

SC-AC (#702-10004): 24 VAC to 240 VAC, -20% to +10%, 50/60Hz. SC-DC (#702-10005): 9 VDC to 135 VDC

Outputs: Type: Solid State Form: Normally open

Rating: 0.7A steady state, 10 Amp inrush Voltage Drop: (AC) 2.5V typical @ 0.7A (DC) 2.5V tyical @ 0.7A

Protection: IEEE 587 Level A Dielectric breakdown: 2000 Volts RMS minimum @ 60 Hz.

Mechanical: Mounting: Snap on to 32mm DIN1 & 35mm DIN 3 rail

Termination: 0.197” Push on terminal blocks for up to 14 AWG wire.

Environmental: Operating temperature: -40°C to +60°C (-100°F to +140°F)

Storage temperature: -40°C to +85°C (-100°F to +140°F)

Humidity: 95% relative, non-condensing

DIN RAIL MOUNT ADAPTOR

35mm DIN 3

32mm DIN 1

ORSCO Lubrication Systems

Form 403076 Rev. 3 13 5-18-04

Series 170 Electrical Spare Parts List Description: Orsco Item Number: 120 VAC Green Pilot Light 642-91027 120 VAC Red Pilot Light 642-91028 120 VAC White Pilot Light 642-99182 24 VDC Green Pilot Light 642-91029 24 VDC Red Pilot Light 642-91030 24 VDC White Pilot Light 642-99183 240 VAC Green Pilot Light 642-91032 240 VAC Red Pilot Light 642-91031 240 VAC White Pilot Light 642-99292 IC-AC Injector Timer Module 702-10006 IC-DC Injector Timer Module 702-10007 SC-AC System Timer Module 702-10004 SC-DC System Timer Module 702-10005 1/4 Amp Fuse 108-07111 1 Amp Fuse 108-07117 2.5 Amp Fuse 108-91093 4 Amp Fuse 108-07110 30 Amp Disconnect Switch 349-07300

ORSCO Lubrication Systems

50650 Corporate Drive, Shelby Township, MI 48315 (586)997-0300 phone -- (586)997-2072 fax

www.lincolnindustrial.com [email protected]