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Sercel Manufacturing Services ISO 9001:2008 & AS9100C Certified

Sercel Manufacturing Services Documents/SMS_brochure.pdf · We specialize in manufacturing services to meet customers most ... tool and die makers) ... • Dissection and fault analysis

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Page 1: Sercel Manufacturing Services Documents/SMS_brochure.pdf · We specialize in manufacturing services to meet customers most ... tool and die makers) ... • Dissection and fault analysis

Sercel Manufacturing Services

ISO 9001:2008 & AS9100C Certified

Page 2: Sercel Manufacturing Services Documents/SMS_brochure.pdf · We specialize in manufacturing services to meet customers most ... tool and die makers) ... • Dissection and fault analysis

Sercel Manufacturing Services (SMS) is a division of Sercel, a leading manufacturer of seismic equipment. SMS’s offices and manufacturing workshops are located in Houston, TX.

We specialize in manufacturing services to meet customers most demanding applications. We combine our expertise in producing high-precision electro-mechanical components (sensors, electronics, cables, watertight connectors, etc.) with our customer’s exacting designs using state-of-the-art materials and technologies in an ISO 9001 & AS9100C certified manufacturing environment.

ABOUT SMS//

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// SERVICES OFFERED

// OUR COMMITMENT TO LEAN, SAFETY & QUALITY

Our advanced manufacturing depends on our Lean culture of continuous improvement that eliminates waste from our processes, use of space and inventories. We’ve refined the principles of Lean in both our manufacturing and quality lab environments, using value stream mapping to improve quality and dependability while reducing lead times.

As a result, our manufacturing workshops give you the quality you need, at competitive prices and with competitive lead times. For more information on SMS contract manufacturing please feel free to contact us.

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• Machining Services• Cable Manufacturing• Injection Molding

• Electromechanical Assembly• Specialized Manufacturing• Inspection and Testing

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// MACHINING SERVICES

CNC Machining

While we can machine almost any material, SMS specializes in high-precision titanium and specialty alloy components. Our 3-, 4-, and 5-axis CNC machining services combined with EDM capabilities ensure that you receive the best in service and quality, whether you require precision parts, rapid turnaround, or have close tolerance needs. With our CNC machining, we provide CNC milling, turning, and grinding to accommodate a wide range of projects.

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General Machining

SMS has the in-house talent and machinery to handle your general machining needs. Our machinists (including tool and die makers) are dedicated to providing you with superior precision and general machining service. No matter how complex the project, we'll provide you with fast, accurate service every time.

Machining Centers

Lathes (Quantity) Description Axis Equipment Capacity (Inches / Metric)

3 Mori Seiki DL-25MC Twin Spindle Lathe with Milling capability

X1-Z1-C1-X2-Z2-C2-B

(2)-250 mm chucks Max Dia. 14.5 in. x 7 in. lengthMax Dia. 370 mm x 180 mm length

1 Mori Seiki NT 4300 Twin Spindle Turn/Mill with 42 tool Milling Head

X1-Y1-Z1-C1-X2-Z2-C2-B

(2)-300 mm chucks Max Dia. 23.6 in. x 39.37 in. lengthMax Dia. 600 mm x 1000 mm length

1 Mori Seiki NZ2000 Twin Spindle 3 Turret Turn/Mill Machining Center

X1-Z1-Y1-X2-Z2-Y2-X3-Z3-Y3-C1-C2-B

(2)-60 mm collet chucks with bar feeder

Max Dia. 2.36 in. x 6.1 in. LengthMax Dia. 60 mm x 155 mm Length

1 Mori Seiki ZL-35MC Single Spindle Twin turret lathe with milling

X1-Z1-X2-Z2-C (1)-300 mm chuck Max Dia. 15.7 in. x 30 in. LengthMax Dia. 400 mm x 760 mm Length

1 Mori Seiki SL-35 Single Spindle Single Turret Lathe

X1-Z1 (1)-300 mm chuck Max Dia. 15.7 in. x 30 in. LengthMax Dia. 400 mm x 760 mm Length

1 Mori Seiki SL-3 Single Spindle Single Turret Lathe

X1-Z1 (1)-250 mm Chuck plus 60 mm capacity collet

Max Dia. 19.68 in. x 15.7 in. LengthMax Dia. 500 mm x 400 mm Length

Mills Travel (Inches / Metric)

2 Mori Seiki MV-40M Vertical Machining Center X-Y-Z-A 20 tool changer plus 4th axis indexer

X-21.6 in. x Y-15.7 in. x Z-17.7 in.X-550 mm x Y-400 mm x Z-450 mm

1 Mori Seiki MV-40B Vertical Machining Center X-Y-Z 20 tool changer X-31.5 in. x Y-15.7 in. x Z-20 in.X-800 mm x Y-400 mm x Z-510 mm

1 Mori Seiki Duracenter 5 Vertical Machining Center X-Y-Z-A 20 tool changer plus 4th axis indexer

X-31.5 in. x Y-19.68 in. x Z-19.68 in.X-800 mm x Y-500 mm x Z-500 mm

2 Hurco VM1 Vertical Machining Center X-Y-Z-A 20 tool changer plus 4th axis indexer

X-25.98 in. x Y-15.7 in. x Z-19.68 in.X-660 mm x Y-400 mm x Z-500 mm

Wire EDM

3 Brother HS70 Wire EDM Wire EDM X-Y-Z Automatic Wire Thread-.25 mm wire

X-15.7 in. x Y-9.84 in. x Z-6.69 in.X-400 mm x Y-250 mm x Z-170 mm

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// CABLE MANUFACTURINGSMS possesses a wide range of equipment necessary to produce high-quality custom cables for our customer’s particular needs. We have been producing specialty telemetry and power transmission cables for over 30 years. We produce individual jacketed conductors, twisted pairs and quads, airgun umbilicals and lead-in cables, or complex multi component cables using our planetary cabling equipment. Other specialty equipment includes taping heads, braiding lines, printing heads, and other equipment required for manufacturing cable products. We also offer standard and waterproof cable termination capabilities.

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// CABLE MANUFACTURING EQUIPMENT LIST

Extrusion Equipment List

• 1.5” Extrusion Cross-head x 1 Lines• 2” Extrusion Cross-head x 2 Lines• 2.5” Extrusion Cross-head x 1 Lines• 3” Extrusion Cross-head x 3 Lines• 3.5” Extrusion Cross-head x 4 Lines

(Hytrel, Polypropylene, Polyethylene)

Cabling Equipment List

• Bow Twister Single Twist • Twinner Double Twist x 2 lines • Tube Cabler Single Twist + Tape• Entwistle 6 component neutralized x 2 lines • Setics 4 component neutralized x 3 lines • Planetary Cablers 18 to 24 component x 3 lines

Fiber Braiding Equipment List

• Horizontal 36 Carrier x 2 lines• Vertical 16 Carrier x 10 lines(Vectran, Twaron, Technora, other aramid fibers)

Re-spooling /Layout Equipments

• Multiple Lines and Sizes • Numerous Capabilities

Extrusion Capabilities

Make Max Dia Max Line speed Product Monitoring Materials

1.75" Beaumont Machinery 2.0 mm 300 m/min Laser Mike, Concentricity, Lump / Neck & Spark Test

Polypropylene, Polyethylene, Hytrel

2" Marrit Davis 3.5 mm 300 m/min Laser Mike, Concentricity & Spark Test Polypropylene, Polyethylene, Hytrel

2" Davis STD. 3.5 mm 275 m/min Laser Mike, Concentricity, Lump / Neck & Spark Test

Polypropylene, Polyethylene, Hytrel

2.5" Davis STD 4.0 mm 45 m/min Laser Mike, Concentricity, Lump / Neck & Spark Test

Polyurethane, Polypropylene, Polyethylene

3.0" Davis STD 15.0 mm 75 m/min 3 Axis Diameter Polyurethane, Polypropylene, Polyethylene

3.0" Davis STD 10.0 mm 75 m/min Quad Axis Diameter Polyurethane, Polypropylene, Polyethylene

3.0" Davis STD 10.0 mm 75 m/min Quad Axis Diameter Polyurethane, Polypropylene, Polyethylene

3.5" Jonson Extruder 38 mm 35 m/min 2 Axis Diameter Polyurethane, Polypropylene, Polyethylene & TPR

3.5" American Kuhne 60 mm 30 m/min 3 Dual Axis Diameter Gauge Polyurethane, Polypropylene, Polyethylene Foam

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SMS possesses a wide range of molding experience and equipment necessary to produce high-quality piece parts or custom overmolding. We have mold designers, simulation software and mold fabricators working together to find the optimum solutions for the most complex injection molding applications.

// INJECTION MOLDING SERVICES

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// MOLDING EQUIPMENT LIST

Injection Molding Capabilities

TONNAGE (CLAMPING PRESSURE) FORCE (TONS)

SHOT SIZE (OZ) UPPER PLATEN SIZE MAKE MODEL MATERIAL

40 6 8" X 10" AUTOJECTOR HCS-40 Polyurethane

90 16 12" X 18" CINCINNATI MILACRON VECTOR-CH-90-S Polyurethane

40 6 8" X 10" CINCINNATI MILACRON VECTOR-CH-40-S Polyurethane

150 13 16" X 20" CINCINNATI MILACRON VECTOR-CH-150-S Polyurethane

140 21 20" X 16" NEWBURY 140VTCS21-0119 Polyurethane

125 21 16" X 15" NEWBURY 125VTCS21-0126 Polyurethane

30 3 9.38" X 9.38" NEWBURY V3 30RS Polyurethane

150 8 27.50" X 25.50" VANDORN 150-RS-8F Polyurethane

200 14 32" X 32" VANDORN 200-RS-14F Polyurethane

30 3 9.38" X 9.38" NEWBURY V3 30RS Polyurethane

40 6 8" X 10" AUTOJECTOR HCS-40 Polyurethane

150 9 16" X 20" CINCINNATI MILACRON VECTOR-CH-150-S Polyurethane

55 130 cm 15.75" X 12.625" DESMA D 957.050.ZO Rubber

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ELECTROMECHANICAL ASSEMBLY//

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SMS specializes in providing electromechanical contract manufacturing services to its customers. Over the past 20 years we have built millions of high performance, cost effective sealed hydrophones for our customers. Our services include circuit board installation, flex circuit assembly and electromechanical assembly and testing. We manufacture using customer consigned material, as well as full turnkey where SMS procures, inspects and kits the raw material. SMS builds quality into every product we manufacture. To ensure we meet our customer’s needs we can build to the following standards: IPC610A, UL, CSA and ROHS.

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SPECIALIZED MANUFACTURING SERVICES//

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SMS offers High-Quality and High Volume Precision Part Assembly.

• Soldering - Thermal, Induction and Flame

• Potting - Static Mixed, Meter Mixed and Robotic Dispensed

• Robotic Pick and Placement

• Laser Welding of Polyurethane

• Automated Cleaning Solutions

• Crimping and Swaging

• Automated and Configurable Electrical Testing

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INSPECTION AND TESTING//

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SMS offers an assortment of incoming, in-process and final inspection and test processes performed by highly-skilled operators.

Inspection Capabilities• X-Ray Inspection• Optical Inspection• VNA and R&S Network Analyzers• Zeis CMM (Coordinate Measuring Machine)

Quality Engineering Services• Accelerated life testing (pressure and temperature)• Dissection and fault analysis• Non-destructive testing• Destructive testing for verification and qualification

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// TESTING CAPABILITIES

• Tension Testing – up to 50,000 lbf capacity with 4 ft stroke

• CBOS Testing – 1.5 ft to 6 ft diameter sheave capacity with up to 9,000 lbf of load applied

• Hydrostatic Pressure Chambers – 100, 210, 750, 1000, 1500, and 5000 PSI. Several chambers are equipped with temperature capability up to 120F for extended testing

• Autoclave Chamber – capable of fitting components of 4.5 inches in dia. and 60 inches in length at 428F and 31,908 psi pressure

• Burn-in capability – stand-alone environmental chambers for sub-zero and high-temperature reliability testing. Numerous Sizes available ranging from table top to walk-in chambers

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Sercel Inc. - U.S.A. 17200 Park RowHouston, Texas 77084Telephone : (1) 281 492 6688Fax : (1) 281 579 7505E-mail : [email protected]

www.sercel.com

© Sercel 11/15

Produced according to the Sercel environmental printing standard

Sercel Manufacturing Services

// ABOUT SERCEL

Sercel is a world-wide leader in seismic acquisition for the oil and gas industry for over 50 years. Sercel designs, manufactures and supports a full range of high-tech integrated equipment for hydrocarbon exploration in land, transition zone, ocean-bottom cable, marine, and downhole environments.