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September 24th 2003InLCA/LCM Process to define and identify the best new product design alternative
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September 24th 2003 InLCA/LCM 2003 1
A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR
LIFE CYCLE MANAGEMENT
Dr. Sergio Romero-HernándezDr. Sergio Romero-Hernández Dr. Omar RomeroDr. Omar Romero Industrial Engineering DepartmentIndustrial Engineering Department Instituto Tecnológico Autónomo de Instituto Tecnológico Autónomo de
MéxicoMéxico (ITAM) (ITAM)MMééxico City, Mxico City, Mééxicoxico
Instituto Tecnológico Autónomo de Instituto Tecnológico Autónomo de MéxicoMéxico
September 24th 2003 InLCA/LCM 2003 2
Structure of Presentation
• Introduction• Framework for multidisciplinary life cycle
management• Total Computer Aided Engineering (TCAE) • Sub-framework for evaluation of
Environmental Performance • Life cycle assessment• Conclusions
September 24th 2003 InLCA/LCM 2003 3
CorporateStrategy
Market Needs
Total ComputerAided Engineering
(TCAE)
EnvironmentalPerformance of
Process andProduct Designs
Best holisticproduct alternative
Innovative productalternatives
Process to define and identify the best new product design alternative
September 24th 2003 InLCA/LCM 2003 4
TOTAL COMPUTER AIDED ENGINEERING (TCAE)
September 24th 2003 InLCA/LCM 2003 5
Tools in TCAE
September 24th 2003 InLCA/LCM 2003 6
TCAE Applied
September 24th 2003 InLCA/LCM 2003 7
Elimination
Source Reduction
Recycling
Treatment
Disposal
Complete elimination of waste.
The avoidance, reduction or elimination ofwaste, generally within the confines of the production unit, throughchanges in industrial processes or procedures.
The use, re-use and recycling of wastes forthe original or some other purpose such as input material, materialsrecovery or energy production .
The destruction, detoxification, neutral-ization etc., of wastes into harmless substances.
The discharge of wastes into the air, wateror land in properly controlled or safe ways such that compliance isachieved.
TOPPRIORITY
LOWERPRIORITY
TOPPRIORITY
LOWERPRIORITY
Reduce Materials Content
Reuse components refurbish assemblies
Remanufacture
Incinerate for energy (is safe)
Dispose of as waste
Elimination
Source Reduction
Recycling
Treatment
Disposal
Complete elimination of waste.
The avoidance, reduction or elimination ofwaste, generally within the confines of the production unit, throughchanges in industrial processes or procedures.
The avoidance, reduction or elimination ofwaste, generally within the confines of the production unit, throughchanges in industrial processes or procedures.
The use, re-use and recycling of wastes forthe original or some other purpose such as input material, materialsrecovery or energy production .
The use, re-use and recycling of wastes forthe original or some other purpose such as input material, materialsrecovery or energy production .
The destruction, detoxification, neutral-ization etc., of wastes into harmless substances.
The destruction, detoxification, neutral-ization etc., of wastes into harmless substances.
The discharge of wastes into the air, wateror land in properly controlled or safe ways such that compliance isachieved.
The discharge of wastes into the air, wateror land in properly controlled or safe ways such that compliance isachieved.
TOPPRIORITY
TOPPRIORITY
LOWERPRIORITY
LOWERPRIORITY
TOPPRIORITY
LOWERPRIORITY
Reduce Materials Content
Reuse components refurbish assemblies
Remanufacture
Incinerate for energy (is safe)
Dispose of as waste
TOPPRIORITY
TOPPRIORITY
LOWERPRIORITY
LOWERPRIORITY
Reduce Materials Content
Reuse components refurbish assemblies
Remanufacture
Incinerate for energy (is safe)
Dispose of as waste
Reduce Materials Content
Reuse components refurbish assemblies
Remanufacture
Incinerate for energy (is safe)
Dispose of as waste
Hierarchy in waste management practices for pollution prevention during product design process
September 24th 2003 InLCA/LCM 2003 8
Life cycle of a product
September 24th 2003 InLCA/LCM 2003 9
Emissions to Water
Raw Materials
Energy / Fuels
INPUTS OUTPUTS
S Y S T E M
Water Heat
Usable Products
Emissions to Air
Solid Waste
Life Cycle Scheme
September 24th 2003 InLCA/LCM 2003 10
Environmental Performance of process and product designs
September 24th 2003 InLCA/LCM 2003 11
RawMaterials
MaterialManufacture
Product Recycle
Materials Recycle
CorporateStrategy
Market Needs
Total ComputerAided Engineering
(TCAE)
EnvironmentalPerformance of
Process andProduct Designs
Best holisticproduct alternative
Innovative productalternatives
Product Manufacture Product Use Product Disposal
Product Remanufacture
Energy andMaterials
Consumption Emissions
Energy andMaterials
ConsumptionEmissions
Energy andMaterials
Consumption Emissions
SYSTEM BOUNDARIES
Environmental Performance of process and product designs
September 24th 2003 InLCA/LCM 2003 12
Conclusions
•An integrative framework approach has been developed in order to reach the best holistic product alternative.• The use of the TCAE and Environmental performance frameworks made possible the full operation of the device in only 3 months and at a cost 30% less than the one used in similar projects previously performed.•The materials chosen for the device were selected for their high degree of recyclables. •The environmental performance framework can be used to evaluate more designs possibilities in order to determine the best alternative (or set of alternatives) to any individual product
September 24th 2003 InLCA/LCM 2003 13
Thank you!