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Machine for fastening sensor cap onto aluminum tube with torque control
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INSTRUCTIONSINSTRUCTIONSMANUALMANUAL
SENSOR TIGHTENING CONTROLSENSOR TIGHTENING CONTROLmodel: model: SENSTIGHTSENSTIGHT
SENSOR TIGHTENING CONTROL
TABLE OF CONTENTS
• INSTRUCTIONS MANUAL 3
◦ OPERATION MANUAL 3
◦ GENERAL WORKING REQUIREMENTS 3
◦ WORKING CYCLE 4
• WARRANTY 6
• CE CERTIFICATION 8
• PREVENTIVE MAINTENANCE level 1 9
• LADDER DIAGRAM 10
• ELECTRICAL DIAGRAM 16
• PNEUMATIC DIAGRAM 24
• COMPONENT LIST 26
• TECHNICAL DRAWINGS 28
• ANNEX 35
◦ STURTEVANT RICHMONT technical datasheet 36
◦ IFM electronic OJ5048 technical datasheet 38
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
SENSOR TIGHTENING CONTROL
OPERATION GUIDE
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
3
OPERATION MANUALOPERATION MANUAL
This machine is conceived for fastening a threaded sensor cap onto an aluminium tube.
For quality production purposes, a torque control wrench provides accurate 7Nm fastening
and four process control lights allow operators to follow the working cycle, step by step.
Main sections:
Lubrication unit Torquewrench
Control unit O-ring optical detector
GENERAL WORKING REQUIREMENTSGENERAL WORKING REQUIREMENTS
Connected to a suitable power outlet
Minimum 6bar compressed air (if unavailable, red light will blink rapidly)
Oil reservoir level is above minimum level
Working area is clean
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
4
WORKING CYCLEWORKING CYCLE
Turn on the general power switch and put the
machine in service by pressing the button as shown
in the side picture.
Push the lubrication unit lever back to block position
Place the aluminium tube on the clamp and insert the O-ring
Once the tube and O-ring sensors detect the object, clamp will close to secure the tube
Bring the lubrication unit front and back to lube the O-ring section
Take the torque wrench and fasten the sensor until it 'clicks'
Check for the lights column. If red light is lit the cycle was unsuccessful
While operating if the red light blinks or the operator needs to end the current process,
press and hold RESET button for 3 seconds.
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
5
SENSOR TIGHTENING CONTROL
WARRANTY
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
6
SENSOR TIGHTENING CONTROL
WARRANTY
Manufacturer: Manuel Fernando Moutinho Mendes Unipessoal Lda.Machine: SENSOR TIGHTENING CONTROLModel: SENSTIGHTPlate: 201211192Built year: 2012
Warranty service provides 12 months warranty for daily working, valid since the machine’s dispatch but
accepted only if the machine is used in accordance with corresponding manual. The warranty coverage
does not include commercial part, as the applied warranty terms belong to the primary supplier. Any fault
during this warranty term will be repaired or replaced on the manufacturer’s facilities at no charge. All
damaged parts will be held by the manufacturer if any replacement is required. Customer will pay
transportation and shipment for replacement parts. For maintenance service, the workmanship,
transportation and/or lodge will be charged to the customer. Repairing services must be previously agreed
between manufacturer and customer.
All the consumables and periodic maintenance, as well as the tools used on the machine are excluded
from this warranty term. The manufacturer has no responsibility on damaged parts caused by improperly
use of the machine.
Any repair or replacement will not extend the machine’s warranty period. Taking knowledge of these
requirements, assures that there will be no refund in case of damages or lack of production.
Executive manager
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
7
SENSOR TIGHTENING CONTROL
CE CERTIFICATION
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
8
SENSOR TIGHTENING CONTROL
CE CERTIFICATION
Manuel Fernando Moutinho Mendes Unipessoal, Lda. Rua das Regadas, nº 4004510-647 FânzeresTelef:/Fax: +351 224882298email: [email protected]
Ensures the following machine:
• Description: SENSOR TIGHTENING CONTROL;
• Plate number: 201211192
• Date of construction: NOVEMBER 2012
Complies with the technical building and designing standards, considering the implementation of Machine Directive (Diretive 2006/42/CE) as well as the national legislation which transposes it.Complies with the Low Voltage Directive (Diretive 2006/95/CE).
Observed standards:
ISO EN 12100-1:2003/A1:2009 Machines security. Fundamental concepts, general designing principles. Part 1: Basic terminology, methodology
ISO EN 12100-2:2003/A1:2009 Machines security. Fundamental concepts, general designing principles. Part 2: Technical principles and specifications
EN 1037:1995/A1:2008 Machines security. Prevention to unexpected startup.
EN 953:1997/A1:2009Machines security. Protectors.General requirements for designing and manufacturing of fixed and mobile protections.
ISO EN 13857:2008Machines security. Safety distance to prevent superior and inferior limbs from reaching dangerous zones.
EN 60204-1:2006/A1:2009Machines security. Machines electrical gear.Part 1: General requirements.
Executive manager
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
9
SENSOR TIGHTENING CONTROL
PREVENTIVE MAINTENANCE
level 1
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
10
SENSOR TIGHTENING CONTROL
PREVENTIVE MAINTENANCE level 1
OPERAÇÃO PERIODICIDADE
Check air treatment unit Weekly
Check for tighten and lubrication on sliding parts Weekly
Test for faulty emergency buttons or switches Weekly
Check leaks on air circuit Diária
Check for lubrication oil level Daily
Clean working area Daily
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
11
SENSOR TIGHTENING CONTROL
LADDER DIAGRAM
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
12
SENSOR TIGHTENING CONTROL
* EMERGENCIA
0X001
ZRST M100 M400
X001 X010
X001 X010 X011
* SAIDAS LUZES
13M100
Y002
M101
16M110
Y003
M111
M112
20M120
Y004
M121
23M130
Y005
X001 M8013
X001 X010 M8012
X001 X010 X011
X001 X010 X011 M40
* SAIDAS
41M140
Y006
43M150
Y007
45M160
Y010
47M170
Y011
49M180
Y012
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
13
SENSOR TIGHTENING CONTROL
M480
52M190
Y013
* INICIO CICLO
54M40 X005 X002 K10
T10
60T10
SET M300
* CICLO
63M300
SET M140
SET M170
X007SET M310
RST M300
* DETECÇÃO O-RING
69M310 M8013
M100
X004 K10T2
T2SET M312
RST M310
* LUBRIFICAÇÃO FRENTE
83M312
SET M101
RST M140
M8013M110
X003SET M150
SET M314
RST M312
* TEMPO LUBRIFICAÇÃO
97M314 T4
M160
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
14
SENSOR TIGHTENING CONTROL
M8013M111
K5T4
T4RST M150
X005 T4SET M140
M140SET M316
RST M314
* DETECÇÃO TORQUE
121M316 M8013
M120
SET M112
M140 X014SET M318
RST M316
* FIM DE CICLO
134M318 K10
T6
SET M121
T6ZRST M100 M300
X002ZRST M100 M400
* COND.INICIAIS
156M300 M310 M312 M314 M316 M318 M320
M40
* RESET ERRO
164X012 K30
T20
168T20
SET M450
171M450 M8013
M480
ZRST M100 M400
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
15
SENSOR TIGHTENING CONTROL
X012RST M450
184 END
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
16
SENSOR TIGHTENING CONTROL
ELECTRICAL DIAGRAM
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
17
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
ClientInstallation
CodeDrawing
Manufacturer
File
Project Name
Created by
Type
Installation place
Project director
Features
ELECTRICAL DIAGRAM
TI AUTOMOTIVE
Manuel Fernando Moutinho Mendes, Unipessoal Lda.
SENSOR TIGHTENING CONTROL
MENDOS
18
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
L1N
230V
24VDC
01
C2
C2C6
C2 C2
0V PLC 24VG ILUMINAÇÃOWIRELESS WRENCH
UTA
MES
POWER CIRCUIT
MODULE 19
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
0V
24VG
K1
K1
24VG
0V
X0
X1
BP1
BP1
EMERG
MES
K1
UTA
CONTROL CIRCUIT
20
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
0V
24VG
0V
24VG
MESEMERG
S/S
X3X0 X2X1 X4 X5 X6 X7
EMERGENCY MES TUBE LUBRICATION LOCKEDFRONT
LUBRICATION LOCKEDBACK
O-RING CLAMPDOWNDETECTION
INPUTS CIRCUIT
DETECTED
21
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
0V
24VG
0V
24VG
X10
X11
X12
X13
X14
X15
X16
X17
OILLEVEL
PP
PRESSOSTATE
BP2
RESET
N. O
KE
Y
OK
EY
CO
M
TCV
INPUTS CIRCUIT
TORQUEWRENCH 22
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
C0
Y0 Y4C1
Y1 Y2 Y3 C3
C2
Y5 Y6 Y7
0V
24VG
0V
24VG
EV6 EV7
LIGHT COLUMN
GREEN GREEN REDLOCKFRONT
LOCKGREEN BACK
OUTPUTS CIRCUIT
O-RING LUBRICATION TORQUE ERROR 23
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
C4
Y10
Y16
Y11
Y12
C5
Y14
Y15
Y13
Y17
C6
Y20
0V
24VG
0V
24VG
EV10 EV11
LUBRICATION CLAMP RESETTCV
RESET
BP2R
ES
ET
CO
M
C4
Y10
Y16
Y11
Y12
C5
Y14
Y15
Y13
Y17
C6
Y20
OUTPUTS CIRCUIT
DOWN24
SENSOR TIGHTENING CONTROL
PNEUMATIC DIAGRAM
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
25
SENSOR TIGHTENING CONTROL
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
1 2 3
4 56
[1] VUVG-B10-P53E-ZT-F-1P3 FESTO[2] VUVG-B10-M52-RZT-F-1P3 FESTO[3] VUVG-B10-M52-RZT-F-1P3 FESTO[4] DFM-20-100-P-A-GF SMC[5] VXA-2120-02F-1 FESTO[6] ADN-16-5-I-P-A FESTO 26
SENSOR TIGHTENING CONTROL
COMPONENT LIST
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
27
SENSOR TIGHTENING CONTROL
COMPONENT LIST
ELECTRICAL CABINET
1 Power supply DRP024V060W1AZ DELTA
1 Circuit breaker MW 106 C6 HAGER
1 Circuit breaker NFN 102 C2 HAGER
1 PLC MELSEC FX3G-40M MITSUBISHI
2 Circuit breaker C2 DPN N SCHNEIDER
1 Circuit breaker MJN 702 C2 HAGER
1 Relay DC 24V RM84-2012-35-1024 RELPOL
14 Feed-through terminal SELOS
3 Feed-through terminal neutral SELOS
1 Feed-through terminal earth SELOS
1 General break switch V0 SCHNEIDER
1 ‘Under voltage’ light TELEMECANIQUE
WORKING STATION
1 Photoelectric sensor OT5048 IFM
1 Inductive sensor IF71010 IFM
1 Inductive sensor NP1201 SICK
2 Magnetic sensor MK5101 IFM
1 Torquewrench SLTC 150I STURTEVANT RICHMONT
1 Light column (3x green + 1x red) WERMA
1 Balancer TECNA
1 Air operated valve VXA2120-02F-1 SMC
1 Mixing valve LMV210-20 SMC
1 Button box TELEMECANIQUE
2 Contact button TELEMECANIQUE
1 Emergency button SCHNEIDER
1 Oil reservoir ILC
PNEUMATIC BOARD
1 Air treatment unit FESTO
1 Pressostate SDE5 FESTO
1 Valve VUVG-B10-P53E-ZT-F-1P3 FESTO
1 Valve VUVG-B10-M52-RZT-F-1P3 FESTO
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
28
SENSOR TIGHTENING CONTROL
TECHNICAL DRAWINGS
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
29
LAYOUT PUESTO TORNILLO SENSOR
480
950
cuadro eléctrico
balancín
iluminación
2240
platine neumática
columna luminusa
depósito de aceite
600
740
lubricacióndetector o'ring
bloqueo del tubo
llave dinamometricaSTURTEVANT
1
1
Escala
Peça: Posto de Aperto Sensor
1
Quant.3312 01 01Material: -
Acabamento: -
1:15
Nº Peça:
Projecto: Puesto Tornillo Sensor
09/11/2012
RubricaData
Verificou
Manuel Mendes
Desenhou
I.S.O
A3FormatoTolerâncias
Gerais
ISO 2768 - mK
Rugosidade Geral
Quebra Arestas
0.5x 453,2
Massa Kg
Manuel Fernando Moutinho Mendes, Unipessoal Lda
Rua das Regadas nº 4004510-647 Fânzeres Portugal
Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]
1
64
2664
64
2
62
DETAIL J 1 : 2
lubricación o´ring4 puntos
DETAIL K 1 : 3
bloqueo del tubo
detector o'ring
actuador bloqueocarrera:4mm
detector tubo
JIG bloqueo
2 1
5
5
5
34
5 3312 01 06 Apoio Tubo 3 ----------
4 3312 01 05 Montagem Fotocelulas 1 ----------
3 3312 01 04 Mordaça Tubo 1 ----------
2 3312 01 03 Unidade de Lubrificação 1 ----------
1 3312 01 12 Placa Base 1 ----- -----
ITEM Desenho Peça Default Referência Fabricante
1
1
Escala
Peça: Gabarito Aperto Sensor
1
Quant.3312 01 02Material: -
Acabamento: -
1:5
Nº Peça:
Projecto: Puesto Tornillo Sensor
09/11/2012
RubricaData
Verificou
Manuel Mendes
Desenhou
I.S.O
A3FormatoTolerâncias
Gerais
ISO 2768 - mK
Rugosidade Geral
Quebra Arestas
0.5x 453,2
Massa Kg
Manuel Fernando Moutinho Mendes, Unipessoal Lda
Rua das Regadas nº 4004510-647 Fânzeres Portugal
Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]
11
10
9
7
8
12
15
13
18
19
4
23
24
3
1
17
5
2520
2222
216
239
N
N 362
141
N-N 1 : 3
2
7
8
14
1312
DETAIL O 2 : 3
16 9
11
?
11
25 DIN 912 M5 x 25 --- 25C 2
24 Hexagon Thin Nut ISO 4035 - M6 - C 4
23 DIN 913 - M6 x 30-C 4
22 DIN 913 - M3 x 5 6
21 ISO 4018 - M5 x 10-WN 1
20 Washer DIN 125 - A 5.3 2
19 Washer DIN 125 - A 6.4 6
18 DIN 912 M6 x 25 --- 25C 6
17 ---- Conjunto Detector M12 1 ---- ----
16 ---- O'Ring 1 6x1 -----
15 Punho (06320-308) 1 06320-308 NORELEM
14 ---- Bico Lubrificação LMV210-20 1 LMV210-20 SMC
13 Cilindro DFM-20-100-P-A-GF 1 DFM-20-100-P-
A-GF FESTO
12 3312 01 32 Calço Punho 1 ----- -----
11 3312 01 23 Bocal Lubrificação 1 ----- -----
10 3312 01 22 Aperto Bico Lub. 1 ----- -----
9 3312 01 21 Fixação Bico Lub. 1 ----- -----
8 3312 01 20 Topo Lubrificação 1 ----- -----
7 3312 01 19 Suporte Bico 1 ----- -----
6 3312 01 18 Placa Bico Lub. 1 ----- -----
5 3312 01 17 Suporte M12 1 ----- -----
4 3312 01 16 Placa Base Lub. 1 ----- -----
3 3312 01 15 Afinador Lub. 2 ----- -----
2 3312 01 14 Placa Lateral Lub. 2 ----- -----
1 3312 01 13 Fixação Lubrificação 2 ----- -----
ITEM Desenho Peça QTY. Referência Fabricante
1
1
Escala
Peça: Unidade de Lubrificação
1
Quant.3312 01 03Material: -
Acabamento: -
1:2
Nº Peça:
Projecto: Puesto Tornillo Sensor
09/11/2012
RubricaData
Verificou
Manuel Mendes
Desenhou
I.S.O
A3FormatoTolerâncias
Gerais
ISO 2768 - mK
Rugosidade Geral
Quebra Arestas
0.5x 453,2
Massa Kg
Manuel Fernando Moutinho Mendes, Unipessoal Lda
Rua das Regadas nº 4004510-647 Fânzeres Portugal
Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]
6
7
3
4
1
20°
P
P
Q
Q
6
4
3 12
P-P
11
11
3
95
4
2
Q-Q
3
122
8
2
8
12
12 DIN 912 M5 x 12 --- 12C 4
11 DIN 912 M4 x 25 --- 25C 1
10 Washer DIN 125 - A 4.3 1
9 Cilindro ADN-16-5-I-P-A 1 ADN-16-5-I-P-A FESTO
8 ---- Casquilho PAP1220-P10 3 PAP1220-P10 INA
7 ---- Conjunto Detector M12 1 ---- ----
6 3312 01 31 Suporte Detetor Tubo 1 ----- -----
5 3312 01 30 Espaçador Cilindro 1 ----- -----
4 3312 01 29 Mordente Inferior 1 ----- -----
3 3312 01 28 Mordente Superior 1 ----- -----
2 3312 01 27 Veio 12 4 ----- -----
1 ---------- Tubo Compressor AC-OPEL 1 ----------
ITEM Desenho Peça Default Referência Fabricante
1
1
Escala
Peça: Mordaça Tubo
1
Quant.3312 01 04Material: -
Acabamento: -
1:2
Nº Peça:
Projecto: Puesto Tornillo Sensor
09/11/2012
RubricaData
Verificou
Manuel Mendes
Desenhou
I.S.O
A3FormatoTolerâncias
Gerais
ISO 2768 - mK
Rugosidade Geral
Quebra Arestas
0.5x 453,2
Massa Kg
Manuel Fernando Moutinho Mendes, Unipessoal Lda
Rua das Regadas nº 4004510-647 Fânzeres Portugal
Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]
3
2
51 24
5
3
3
2
6 Ficha M8 (180) 1
5 Fotocelula (OJ5048) 1 OJ5054 IFM
4 Suporte (E20974) 1 E20974 IFM
3 3312 01 26 Proteção Focelula 1 ----- -----
2 3312 01 25 Suporte Detetor O'ring 1 ----- -----
1 3312 01 24 Ajuste Fotocelula 1 ----- -----
ITEM Desenho Peça QTY. Referência Fabricante
1
1
Escala
Peça: Montagem Fotocelulas
1
Quant.3312 01 05Material: -
Acabamento: -
1:1
Nº Peça:
Projecto: Puesto Tornillo Sensor
09/11/2012
RubricaData
Verificou
Manuel Mendes
Desenhou
I.S.O
A3FormatoTolerâncias
Gerais
ISO 2768 - mK
Rugosidade Geral
Quebra Arestas
0.5x 453,2
Massa Kg
Manuel Fernando Moutinho Mendes, Unipessoal Lda
Rua das Regadas nº 4004510-647 Fânzeres Portugal
Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]
1
2
4
3
130
20
4 DIN 912 M6 x 25 --- 25C 2
3 Washer DIN 125 - A 6.4 2
2 3312 01 34 Apoio Tubo 1 ----- -----
1 3312 01 33 Suporte Tubo 1 ----- -----
ITEM Desenho Peça QTY. Referência Fabricante
1
3
Escala
Peça: Apoio Tubo
1
Quant.3312 01 06Material: -
Acabamento: -
1:1
Nº Peça:
Projecto: Puesto Tornillo Sensor
09/11/2012
RubricaData
Verificou
Manuel Mendes
Desenhou
I.S.O
A3FormatoTolerâncias
Gerais
ISO 2768 - mK
Rugosidade Geral
Quebra Arestas
0.5x 453,2
Massa Kg
Manuel Fernando Moutinho Mendes, Unipessoal Lda
Rua das Regadas nº 4004510-647 Fânzeres Portugal
Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]
SENSOR TIGHTENING CONTROL
ANNEX
2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.
36
Sturtevant RichmontGlobal Reach. Local Support.
555 Kimberly Drive Carol Stream, IL 60188Phones: 847/455-8677 800/877-1347
Fax: 847/455-0347E-Mail: [email protected]
Website: www.srtorque.com
Operating Instructions Preset Torque Wrenches - LTC/LTCR/LTCS SeriesSturtevant Richmont preset torque wrenches are designed and manufactured to provide consistent user-selectable torque in high-cycle applications. They meet ASME B107.14 and ISO 6789 specifications of ± 4% indicated Value accuracy from 20% to 100% of tool capacity.
The ratcheting and square drive tools (SDR & SD Series) operate and deliver torque in the clockwise (CW) direction only, as shown by the arrow on the case. The wrench can be used in the counter-clockwise (CCW) direction within the capacity of the tool, but will not indicate torque. The interchangeable head tools (LTC Series) may be used in either direction with the same accuracy by removing the head and mounting it in the opposite direction.
S/R preset torque wrenches signal that the preset torque has been attained by emitting a distinct audible and tactile impluse (click).
Preset torque wrenches do not have increments and must be set using a torque tester. These wrenches can be set using any unit of torque measurement.
CART Tool for presetting torque.
Caution>> Always wear safety glasses when working with hand tools.>> Be sure fastener engagement device fully engages fastener before applying torque.>> Cheater bars should never be used to increase leverage on the torque wrench.>> Never use a torque wrench beyond its rated capacity.>> Use tool only for purpose intended.
Torque SettingRequired Equipment
1. Torque tester accurate to ± 1% Indicated Value accuracy or greater.2. S/R CART tool P/N 819117.
Procedure1. Insert CART tool into rear of wrench so that the Adjusting Key engages the Adjusting Plug and the Locking
Key engages the Lock Plug.2. Engage tester with tool. Interchangeable Head or socket may be required.3. Rotate Locking Key CCW to disengage Lock Plug from Adjusting Plug.4. Grasp the vinyl grip of the wrench and load the tool to determine the current setting on the tester.
A. If current setting is below the desired torque, rotate the Adjusting Key CW to raise torque.B. If current setting is above the desired torque, rotate the Adjusting Key CCW to lower torque.C. If current setting is at the desired torque, go to the next step.
5. Hold the Adjusting Key in place and turn the Locking Key until the plugs are seated firmly together.6. Recheck wrench to assure torque setting was not inadvertently changed when the plugs were locked in
place. If tool is still at desired setting, it is ready for use. If not, repeat this procedure.
Torque Wrench Use1. Attach appropriate fastener engagement device (S/R Interchangeable Head, socket, etc.) to the wrench. Note: It
is imperative the fastener engagement device maintain the same lever length as was used during presetting. Failure to maintain lever length will cause the applied torque to differ from the preset torque.
2. Engage the fastener while holding the wrench perpendicular to the axis of the fastener.3. Grasp the center of the grip and with a steady force pull (or push) in the direction marked on the case.4. Continue to pull (push) until an audible/tactile impulse (click) is experienced.5. Stop applying force immediately to prevent overtorquing.
Use of Extensions and AdaptersAny style or type of device added to the wrench that changes the lever length will have an effect on torque output. Always set the desired torque with the extension or adapter in place.
Care and CleaningClean the wrench with a soft damp cloth. Do not immerse the wrench in cleaning fluids. If the wrench is to be stored for an extended period of time, adjust the tool to 20% of capacity before storing it. Always store wrench in a clean and dry environment.
Certification, Service and RepairRepair parts may be ordered from your S/R distributor.
Factory repair and presetting are available. We can also provide certification by our ISO/IEC 17025 Accredited cali-bration laboratory. These can be obtained by contacting us using the information provided on the front.
857045ERev. Date: 100715
BedienungsanleitungOperating instructionsNotice pour utilisateurs
Reflexlichttaster mitHintergrundausblendung
OJHDiffuse reflection sensor
with backgroundsuppression OJH
Système réflexion directeavec suppression de
l’arrière-plan OJHD
EUTS
CH
ENG
LISH
FRA
NÇ
AIS
R
Sach
nr.
7014
01/0
4
07/
2004
Function and featuresThe diffuse reflection sensor detects objects and materials withoutcontact and indicates their presence by a switched signal.Range (r):see type label (value referred to white paper 200mm x 200mm).
Electrical connectionIsolate power, then connect the unit.
DC PNP DC NPN
Core colours: BN = brown, BU = blue, BK = black, WH = white.
Programming of the output function by push button or programmingwire (see page 12).
Installation
* In the following sections installation and set-up are described using the example of thetype with front lens. The functions of the units with side lens are identical.
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LED push button LEDpush button
side lens* front lens*
L
L+
3
2
4
1
teach
L
L+
3
2
4
1
teach
Align the photocell and fasten it to a mounting fixture.Mounting of the series OJ51xxThe units of the OJ51xx series have two fixing holes on the side formounting. A mounting fixture is not supplied.Maximum range is only possible with precise alignment.
The objects to be detected are tomove tranversally to the lens oftheunit. In case of other directions ofmovement it should be testedbefore whether safe functioningis guaranteed.
For demanding applications (small distance between the object andthe background) we recommend the following mounting positions:
• In case of shiny background surfaces and less shiny object surfacesthe sensor should be mounted vertically to the background surface.
• In case of shiny object surfaces and less shiny background surfacesthe sensor should be mounted at an angle of appox. 5 - 10°.
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shiny background shiny object
approx. 5 - 10°
Installation of the supplied mounting fixture
Secure the mounting fixture with the screws supplied, then slide theunit into the slot of the fixture until the spring clicks home.
To remove the unit press the spring down with a screwdriver and slidethe unit out.
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Setting of the sensitivity with stationary objects*
You can also proceed in reverse order: first setting without the object, then withthe object.* The sensitivity can also be set in exactly the same way using the programming wire (pin2 / WH). To activate the functions the programming wire is connected for the appropriatetime to L+ (pin 1 / BN) for PNP units or to L- (pin 3 / BU) for NPN units. Feedback: If set-ting was not successful via the programming wire, the output will switch for 2s. The unitthen reverts to the operating mode with the sensitivity unchanged.
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Press for about 2s until the red LED flashes.
Activate the programming mode of the unit.
The red LED goes out; the yellow and green LEDs flash alternately.The unit is in the programming mode.
1
Setting with object.
Press once.
The yellow and green LEDs go out for approx. 1s,then flash again alternately.
2
Press once.
The yellow and green LEDs go out for approx. 1s, after approx. 3s the green LED is on.The unit is in the operating mode.
3
Setting without object.
If the setting of the sensitivity is not possible (e.g. object signal andbackground signal are about the same), the red LED flashes afterstep 3 for approx. 2s. The unit then passes into the operatingmode with the sensitivity being unchanged.If the setting button is not activated for 15 minutes during theprogramming process, the unit passes automatically into theoperating mode with the sensitivity being unchanged.
Setting of the maximum sensitivity*• Go into the programming mode (step 1).• Align the unit so that no light is received by the object or the back-
ground (min. distance > max. range).• Press the setting button twice (see steps 2 and 3).* The maximum sensitivity can also be set in exactly the same way using the program-ming wire (pin 2 / WH). To activate the functions the programming wire is connected forthe appropriate time to L+ (pin 1 / BN) for PNP units or to L- (pin 3 / BU) for NPN units.
Electronic lockActivate the lock by connecting the programming wire for about 15s– 20s*.De-activate the lock by connecting the programming wire again for15s – 20s*.* To activate the functions the programming wire (pin 2 / WH) is connected to L+ (pin 1/ BN) for PNP units or to L- (pin 3 / BU) for NPN units for the appropriate time.
Programming the output function*
* The output function can be programmed in exactly the same way using the program-ming wire (pin 2 / WH). To activate the functions the programming wire is connected forthe appropriate time to L+ (pin 1 / BN) for PNP units or to L- (pin 3 / BU) for NPN units.
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Press for 10s.The red LED starts to flash fast after2s. Then the yellow and green LEDsflash alternately. After 10s all LEDs
go off, the output function haschanged from light-on mode todark-on mode (or vice versa).
OperationCheck the safe functioning of the unit. Display by LEDs.
MaintenanceKeep the lens of the sensor free from soiling.
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LED green is lit Unit is ready for operation.
LED yellow is lit Output is switched.
LEDsyellow + red
Flash alternately, 2 Hz: output short-circuited.Flash alternately, 1 Hz: internal malfunction
(output is not switched).