Selling an Idea or a Productiom.invensys.com/EN/userGroupsPresentationsDallas2013/SimSci/SS DES... · IRPC industrial park area is about 6,000 rai and has ... SEU PDU VGOHT DCC BTX

SS DES-04

1

Increase CIT to VDU furnace to enable higher

VDU throughput Presented byWisit Rienprakasit

Process Engineering Design Petrochemical & Refinery 2 Division

Agenda Description

Lube Base Oil Overview

Conceptual Design

Project Procedure and Time Frame

PRO/II Simulation

HEXTRAN Simulation

Comparison between simulation and actual result

Benefit

Q&A

2

Lube Base Oil Overview

Conceptual Design


PRO/II Simulation

HEXTRAN Simulation

Comparison between simulation and actual result

Benefit

Q&A

IRPC Business

Refinery & Lube base oil-Crude distillation Capacity 215,000 bbl/day-Lube base oil capacity 320,000 ton/year

3

Power Plant-Coal firing generating capacity 108 MW.-NG gas Firing (CHP) generating 200 MW.

IRPC Asset ManagementBusinessIRPC industrial park area is about 6,000 rai and hasempty plots of land can be developed as industrialzone about 4,000 rai

IRPC Business

4

PetrochemicalVarious products until upstream to downstreampetrochemical for example HDPE, PP, EPS, SAN, PS,ABS, Ethylene cracker, EBSM.

IRPC Asset ManagementBusinessIRPC industrial park area is about 6,000 rai and hasempty plots of land can be developed as industrialzone about 4,000 rai

PortIRPC port consist of 2 terminals :-Liquid & Chemical Terminal-Bulk & Container Terminal

IRPC Business

5

PortIRPC port consist of 2 terminals :-Liquid & Chemical Terminal-Bulk & Container Terminal

RefineryUpstream

PetrochemicalDownstream

Petrochemical

Petrochemical

Petroleum & Petrochemical

CRUDE

6

RefineryUpstream

Petrochemical IntermediatePetrochemical

DownstreamPetrochemical

ProductProduct

Petroleum & Petrochemical Products

Petroleum Products Upstream & IntermediatePetrochemical Products

Fuel

LPG

Jet fuel

Diesel

Fuel Oil

Base Oil

Base Oil

Extract

Bitumen

Wax

Ethylene

Propylene

Butadiene

EthyleneCracker BTX & EBSM

Benzene

Toluene

Xylene

StyreneMonomer

Downstream Petrochemical Products

HDPE

PP

Styrenic

ABS

SAN

EPS

PS

Polyurethane

Polyols

Poly Olefins

IRPC PRODUCT

7

Package

Bottle

Pipe

Insulation

Toy

Auto Part

Application

Transportation

Industrial Machine

Fishery

Construction

Application

Raw material for

downstream petrochemical

Application

Sour/Sweetcrude

EURO IV HSD blending50 ppmw S

Schematic Flow Diagram of existing IRPC

ADU1&2

LSU/GCU

DKU

ETPHDPE

PP

CD-1

EBSM

SAN

ABS

High Sulfur HSD blending

LPG blending

Kero &GO

Naphthaethylene

propylene

PyGas

NHT/CCR/ISOMEURO IV Gasoline

blending50 ppmw S

P

O

L

Y

M

E

R

S

Benzeneimport

propylene import

Toluene

Benzene

Reformate &isomerate

LPG

8

EURO IV HSD blending50 ppmw S

Petrochemical-oriented upgrade(UHV Project under EPC phase)

ADU1&2

VDU

DAU

ABU

SEU PDU

VGOHT DCC

BTX

ABS

PS/EPS

Group 1 Base oils

Asphalt

HS ATB

EXCESS HS-ATB

P

O

L

Y

M

E

R

S

LS ATB

VGO

propylene to PP

DAO

Ethylene rich to ETP

butanes to LPG blending

Toluene

Ethyl Benzene mix

Mixed xylene

Refinery

Petrochemicals & Plastics

to EURO IV Gasoline blendingPrime G+

Off-sites, utilities andSupporting Units

Lube Base Oils

extractVR

asphaltene

LCO (to FO and diesel) & slurry oil to FO

Lube Base Oil OverviewProduct : Lube Base Oil, Wax, Extract, TDAE, Asphalt

MID SLOP

LT SLOP

D60

D150

UNITUNIT 2121VDUVDU

R150

R500/600

R60

UNITUNIT 2222SEUSEU

HS-ATB 150N

500N/600N

60N

UNITUNIT 2323PDUPDU

SW TO SRU

SW / H2S TO SRU

SW TO SRU

9

MID SLOP

D500/D600

HVY SLOP

VR

DAO

ASPHALTENE

UNITUNIT 2424DAUDAU

AC 60/70

AC 80/100

UNITUNIT 2525ABUABU

EXCESS VGO

DCCDCC

FO BLENDING

UNITUNIT 6161TFLTFL

RBS

EXTRACT

BS150

WAX

Conceptual Design

VR

Higher VDU throughput via higher CIT-> More margin

265 C257 C @ original throughput

LT SLOP

D60

185 C176 C @ original throughput

255 C @ higher throughput


10

NEWE01 E02 E03 E04 E05 E06

HS-ATB

360 C

CITIncrease 5 C

E07 E08 E09

257 C @ original throughput

MID SLOP

D500

HVY SLOP

D60

D150

VR

Increase1.66 KBPD



Feasibility Study and issue Basic DesignPackage (include simulation)

Sep07 to May08

Feasibility Study and issue Basic DesignPackage (include simulation)

Sep07 to May08

Detail Engineering Design, Procurementand installationJun08 to Jul10


11



Benefit trackingAug10 to presently

Benefit trackingAug10 to presently

PRO/II Simulation Procedure

1. Brainstorm to increase margin at VDU.2. Study project feasibility by PRO/II.

2.1 Perform simulation model as actual condition.

M1

E001AB

E002

E003E004AB E005 E006AB

E007

E008 E009

B001

123456789

101112131415161718192021222324252627

C001

1

2

C002

1234

C003

1

2

C004

1

2

C005

P015_P007

P009

P005

P001

P011

SP_VR2

P002P004

P010

E010

E012

E013

E014E015

E016

E017

E018

D001

CA1 CA2

CA3CA4

SP_TPA

M2

SP_MPA

M3

SP_VR1

M4

MV1

E2+E13 E3+E4

CN1

ARL

AXL

BSL

FEED

D500_04

ATB0190.0

231.1222.0

CM3/HRM3/HR

D500_05

ATB02

TPA02198.6158.6140.0

CM3/HRM3/HR

ATB03

TPA04

MPA03

ATB04

MPA04202.1185.2164.5

CM3/HRM3/HR

MPA02

ATB05

MS03

ATB06

MS04

D500_03

ATB07

VR04

VR05263.5113.9100.2

CM3/HRM3/HR

ATB08

VR03

ATB09

VR02

ATB10303.2264.0222.0

CM3/HRM3/HR

VEL-STM

ATB11

TPA01198.1159.2140.0

CM3/HRM3/HR

MPA01301.2222.8182.8

CM3/HRM3/HR

D60_RV

D150RV

MSRV

D500RV

SSC001

VR07265.224.921.9

CM3/HRM3/HR

OHD_E012D60_01

D150_01277.437.131.0

CM3/HRM3/HR

MS01322.5

8.16.6

CM3/HRM3/HR

D500_01340.762.950.6

CM3/HRM3/HR

HS01376.824.419.5

CM3/HRM3/HR

WDS

VR01359.8136.3112.2

CM3/HRM3/HR

SSC002

D60_02196.739.935.2

CM3/HRM3/HR

SSC003

D150_02270.733.828.4

CM3/HRM3/HR

SSC004

MS02280.3

4.03.4

CM3/HRM3/HR

SSC005

D500_02330.053.243.3

CM3/HRM3/HR

VR06

D60_03D150_03

HS02

VR08184.997.589.5

CM3/HRM3/HR

COND_D01

TPA05118.4149.7140.0

CM3/HRM3/HR

D60_0465.836.335.2

CM3/HRM3/HR

D150_0456.329.128.4

CM3/HRM3/HR

MS0587.33.53.4

CM3/HRM3/HR

D500_0653.644.243.3

CM3/HRM3/HR

HS0386.420.219.5

CM3/HRM3/HR

OFFGAS

LGTSL

SW

CRG

TPA02_1

TPA02_2

TPA03

MPA03_1

MPA03_2

MPA05204.1206.1182.8

CM3/HRM3/HR

VR04_1

VR04_2

D60

D150

D500

VR_100C

VR05_1

S1

Stream NameTemperaturePressureTotal Mass RateLiquid RateLiquid Act. DensityLiquid CPTotal Std. Liq. RateTotal Molecular WeightTotal Std. Liq. Sp. GravityLiquid ViscosityLiquid Kinematic ViscosityTBP at 760 MM HG (LV) IBP 5% 10% 30% 50% 70% 90% 95% EBPASTM D2887 at 760 MM HG (WT) IBP 5% 10% 30% 50% 70% 90% 95% EBPASTM D1160 at 760 MM HG (LV) IBP 5% 10% 30% 50% 70% 90% 95% EBP

CKG/CM2GKG/HRM3/HRKG/M3KCAL/KG-CM3/HR

CPCSTOKEC

C

C

ATB0190.0

21.00212296

231.1918.70.48

222.0477.1

0.957224.0344.82

290354379447511583683760815

304378407460511569644808834

289359386451511583683760815

D60_02196.7-0.92

3144139.9

787.60.6135.2

310.50.8950

0.804.12

281301319361377390409416423

264289313354377394415426435

306317328364377390409416423

D150_02270.7-0.92

2602033.8

771.00.6728.4

379.60.9180

0.661.89

362382395419430439451457463

334362380412430443458465474

383394402421430439451457463

MS02280.3-0.913129

4.0783.10.683.4

422.80.9318

0.811.75

415431438451458467480488497

381409421444458471486498509

430439443452458467480488497

D500_02330.0-0.91

4076853.2

766.20.7243.3

457.30.9427

0.641.23

412440451470485502526536545

377419435463485505530545556

435451457473485502526536545

HS01376.8-0.92

1883024.4

771.50.7519.5

533.10.9688

0.690.95

404459487534553570595604614

390452484528553573599613624

407466496537553570595604614

VR01359.8-0.92

112268136.3823.90.71

112.2664.1

1.00151.681.04

467510534583610659777814838

456506534579610653739810827

484521543587610659777814838

VR08184.914.75

8950497.5

917.90.5689.5

664.41.001629.094.87

468510534583610659777814838

456506534579610653739810827

484522543587610659777814838

VR_100C100.014.75

8950493.4

958.50.4889.5

664.41.0016301.2731.67

468510534583610659777814838

456506534579610653739810827

484522543587610659777814838



CPCSTOKEC

C

C

D6025.0

-0.0022330

25.2887.50.4425.0

307.10.894112.61

1860.59

314324334353366379395400436

287303317346366383401408429

330335340356366379395400436

D15025.0

-0.0022835

25.2907.80.4425.0

372.40.914337.84

1860.59

369390401414420426437443473

336368383407420430444451471

387399405415420426437443473

D50025.0

-0.0023553

25.1936.60.4325.0

462.90.9430187.75

1860.59

439458465475484497517524562

402436447468484501523534556

455466469477484497517524562

Stream NameTemperatureLiquid RateTotal Std. Liq. Rate

CM3/HRM3/HR

ATB10303.2264.0222.0

ATB11390.0126.0227.8

TPA01198.1159.2140.0

TPA05118.4149.7140.0

D60_02196.739.935.2

D60_0465.836.335.2

D150_01277.437.131.0

D150_02270.733.828.4

D150_0456.329.128.4

MS01322.5

8.16.6

MS02280.3

4.03.4

MS0587.33.53.4

D500_01340.762.950.6

D500_02330.053.243.3

D500_0653.644.243.3

HS01376.824.419.5

HS0386.420.219.5

VR01359.8136.3112.2

VR05263.5113.9100.2

VR07265.224.921.9

VR08184.997.589.5

MPA01301.2222.8182.8

MPA05204.1206.1182.8

TPA02_1198.6158.6140.0

MPA02301.4222.1182.8

MPA03_1221.8187.8164.5

MS03280.8

4.03.4

D500_03330.552.843.3

VR02360.4134.9112.2

OHD_E012140.0

n/a11.4

HxRig NameHxRig Description

DutyAreaU-ValueU-Value (Fouling)LMTDHx Rig MTDFT FactorHx Rig Tube DPHx Rig Shell DPHx Rig Tube temperature outHx Rig Shell temperature outHx Rig Tube fouling requiredHx Rig Tube Fouling FactorHx Rig Shell fouling factor

M*KCAL/HRM2KCAL/HR-M2-CKCAL/HR-M2-CCC

KG/CM2KG/CM2CCHR-M2-C/KCALHR-M2-C/KCALHR-M2-C/KCAL

E001AB

2.7042472.02

67.965767.0542

86.8585.44010.9837

0.210.06

115.6140.7

n/a0.000000.00020

E002

3.6041459.14

228.6640228.1423

41.8234.40720.8228

0.460.17

149.8148.0

n/a0.000000.00001

E003

1.8331417.36

221.032979.8453

55.9555.00910.9832

0.270.34

202.1163.9

n/a0.000000.00800

E004AB

8.8896833.86

291.0472183.9632

61.9857.95030.9350

0.320.34

221.8235.2

n/a0.000000.00200

E005

0.0908383.40

20.411420.0834

12.5811.79110.9375

0.000.36

236.6235.9

n/a0.000000.00080

E006AB

2.1639264.62

300.8126211.6702

40.0238.63240.9652

0.580.14

252.1252.7

n/a0.000000.00140

E007

1.0937526.31

159.4813149.9177

15.5213.86110.8934

0.360.07

260.1263.5

n/a0.000000.00040

E008

2.1295526.31

176.5720170.5491

26.8423.72430.8839

0.350.09

275.5280.7

n/a0.000000.00020

E009

3.9432521.85

195.1779193.6660

44.9539.01700.8679

0.340.09

303.2309.8

n/a0.000000.00004

Hx NameHx Description

DutyHx Hot Prod TempHx UAHx Hot DPHx Cold DP

M*KCAL/HRCKCAL/HR-CKG/CM2KG/CM2

E010Design 4.5240 MMkcal_H

4.2512184.91

n/a0.000.00

E012

4.849336.00

n/a0.000.00

E013

2.1594118.44

n/a0.000.00

E014Desing 1.8190 MMkcal_H

2.265865.80

n/a0.000.00


3.192856.30

n/a0.000.00

E016

0.263787.30

n/a0.000.00

E017

1.770053.61

n/a0.000.00

E018

3.357486.40

n/a0.000.00

Calculator NameCalculator Description

Result 1Result 2Result 3Result 4Result 5

E2+E13Mkcal_h

5.76356.3500

n/an/an/a

E3+E4

10.72279.2100

n/an/an/a

12

M1

E001AB

E002

E003E004AB E005 E006AB

E007

E008 E009

B001

123456789

101112131415161718192021222324252627

C001

1

2

C002

1234

C003

1

2

C004

1

2

C005

P015_P007

P009

P005

P001

P011

SP_VR2

P002P004

P010

E010

E012

E013

E014E015

E016

E017

E018

D001

CA1 CA2

CA3CA4

SP_TPA

M2

SP_MPA

M3

SP_VR1

M4

MV1

E2+E13 E3+E4

CN1

ARL

AXL

BSL

FEED

D500_04

ATB0190.0

231.1222.0

CM3/HRM3/HR

D500_05

ATB02

TPA02198.6158.6140.0

CM3/HRM3/HR

ATB03

TPA04

MPA03

ATB04

MPA04202.1185.2164.5

CM3/HRM3/HR

MPA02

ATB05

MS03

ATB06

MS04

D500_03

ATB07

VR04

VR05263.5113.9100.2

CM3/HRM3/HR

ATB08

VR03

ATB09

VR02

ATB10303.2264.0222.0

CM3/HRM3/HR

VEL-STM

ATB11

TPA01198.1159.2140.0

CM3/HRM3/HR

MPA01301.2222.8182.8

CM3/HRM3/HR

D60_RV

D150RV

MSRV

D500RV

SSC001

VR07265.224.921.9

CM3/HRM3/HR

OHD_E012D60_01

D150_01277.437.131.0

CM3/HRM3/HR

MS01322.5

8.16.6

CM3/HRM3/HR

D500_01340.762.950.6

CM3/HRM3/HR

HS01376.824.419.5

CM3/HRM3/HR

WDS

VR01359.8136.3112.2

CM3/HRM3/HR

SSC002

D60_02196.739.935.2

CM3/HRM3/HR

SSC003

D150_02270.733.828.4

CM3/HRM3/HR

SSC004

MS02280.3

4.03.4

CM3/HRM3/HR

SSC005

D500_02330.053.243.3

CM3/HRM3/HR

VR06

D60_03D150_03

HS02

VR08184.997.589.5

CM3/HRM3/HR

COND_D01

TPA05118.4149.7140.0

CM3/HRM3/HR

D60_0465.836.335.2

CM3/HRM3/HR

D150_0456.329.128.4

CM3/HRM3/HR

MS0587.33.53.4

CM3/HRM3/HR

D500_0653.644.243.3

CM3/HRM3/HR

HS0386.420.219.5

CM3/HRM3/HR

OFFGAS

LGTSL

SW

CRG

TPA02_1

TPA02_2

TPA03

MPA03_1

MPA03_2

MPA05204.1206.1182.8

CM3/HRM3/HR

VR04_1

VR04_2

D60

D150

D500

VR_100C

VR05_1

S1



CPCSTOKEC

C

C

ATB0190.0

21.00212296

231.1918.70.48

222.0477.1

0.957224.0344.82

290354379447511583683760815

304378407460511569644808834

289359386451511583683760815

D60_02196.7-0.92

3144139.9

787.60.6135.2

310.50.8950

0.804.12

281301319361377390409416423

264289313354377394415426435

306317328364377390409416423

D150_02270.7-0.92

2602033.8

771.00.6728.4

379.60.9180

0.661.89

362382395419430439451457463

334362380412430443458465474

383394402421430439451457463

MS02280.3-0.913129

4.0783.10.683.4

422.80.9318

0.811.75

415431438451458467480488497

381409421444458471486498509

430439443452458467480488497

D500_02330.0-0.91

4076853.2

766.20.7243.3

457.30.9427

0.641.23

412440451470485502526536545

377419435463485505530545556

435451457473485502526536545

HS01376.8-0.92

1883024.4

771.50.7519.5

533.10.9688

0.690.95

404459487534553570595604614

390452484528553573599613624

407466496537553570595604614

VR01359.8-0.92

112268136.3823.90.71

112.2664.1

1.00151.681.04

467510534583610659777814838

456506534579610653739810827

484521543587610659777814838

VR08184.914.75

8950497.5

917.90.5689.5

664.41.001629.094.87

468510534583610659777814838

456506534579610653739810827

484522543587610659777814838

VR_100C100.014.75

8950493.4

958.50.4889.5

664.41.0016301.2731.67

468510534583610659777814838

456506534579610653739810827

484522543587610659777814838



CPCSTOKEC

C

C

D6025.0

-0.0022330

25.2887.50.4425.0

307.10.894112.61

1860.59

314324334353366379395400436

287303317346366383401408429

330335340356366379395400436

D15025.0

-0.0022835

25.2907.80.4425.0

372.40.914337.84

1860.59

369390401414420426437443473

336368383407420430444451471

387399405415420426437443473

D50025.0

-0.0023553

25.1936.60.4325.0

462.90.9430187.75

1860.59

439458465475484497517524562

402436447468484501523534556

455466469477484497517524562


CM3/HRM3/HR

ATB10303.2264.0222.0

ATB11390.0126.0227.8

TPA01198.1159.2140.0

TPA05118.4149.7140.0

D60_02196.739.935.2

D60_0465.836.335.2

D150_01277.437.131.0

D150_02270.733.828.4

D150_0456.329.128.4

MS01322.5

8.16.6

MS02280.3

4.03.4

MS0587.33.53.4

D500_01340.762.950.6

D500_02330.053.243.3

D500_0653.644.243.3

HS01376.824.419.5

HS0386.420.219.5

VR01359.8136.3112.2

VR05263.5113.9100.2

VR07265.224.921.9

VR08184.997.589.5

MPA01301.2222.8182.8

MPA05204.1206.1182.8

TPA02_1198.6158.6140.0

MPA02301.4222.1182.8

MPA03_1221.8187.8164.5

MS03280.8

4.03.4

D500_03330.552.843.3

VR02360.4134.9112.2

OHD_E012140.0

n/a11.4





E001AB

2.7042472.02

67.965767.0542

86.8585.44010.9837

0.210.06

115.6140.7

n/a0.000000.00020

E002

3.6041459.14

228.6640228.1423

41.8234.40720.8228

0.460.17

149.8148.0

n/a0.000000.00001

E003

1.8331417.36

221.032979.8453

55.9555.00910.9832

0.270.34

202.1163.9

n/a0.000000.00800

E004AB

8.8896833.86

291.0472183.9632

61.9857.95030.9350

0.320.34

221.8235.2

n/a0.000000.00200

E005

0.0908383.40

20.411420.0834

12.5811.79110.9375

0.000.36

236.6235.9

n/a0.000000.00080

E006AB

2.1639264.62

300.8126211.6702

40.0238.63240.9652

0.580.14

252.1252.7

n/a0.000000.00140

E007

1.0937526.31

159.4813149.9177

15.5213.86110.8934

0.360.07

260.1263.5

n/a0.000000.00040

E008

2.1295526.31

176.5720170.5491

26.8423.72430.8839

0.350.09

275.5280.7

n/a0.000000.00020

E009

3.9432521.85

195.1779193.6660

44.9539.01700.8679

0.340.09

303.2309.8

n/a0.000000.00004





4.2512184.91

n/a0.000.00

E012

4.849336.00

n/a0.000.00

E013

2.1594118.44

n/a0.000.00


2.265865.80

n/a0.000.00


3.192856.30

n/a0.000.00

E016

0.263787.30

n/a0.000.00

E017

1.770053.61

n/a0.000.00

E018

3.357486.40

n/a0.000.00



E2+E13Mkcal_h

5.76356.3500

n/an/an/a

E3+E4

10.72279.2100

n/an/an/a

PRO/II Simulation Procedure (Continuous)

2.2 Add the new heat exchanger in simulation model.

M1

E001AB

E002

E003E004AB E005 E006AB

E007

E008 E009

B001

123456789

101112131415161718192021222324252627

C001

1

2

C002

1234

C003

1

2

C004

1

2

C005

P015_P007

P009

P005

P001

P011

SP_VR2

P002P004

P010

E010

E012

E013

E014E015

E016

E017

E018

D001

CA1 CA2

CA3CA4

SP_TPA

M2

SP_MPA

M3

SP_VR1

MV1

E2+E13 E3+E4

CN1

E052

SP1

M4

ARL

AXL

BSL

FEED

D500_04

ATB0190.0

245.7236.0

CM3/HRM3/HR

D500_05

ATB02

TPA02199.9158.8140.0

CM3/HRM3/HR

ATB03

TPA04

MPA03

ATB04

MPA04198.9184.9164.5

CM3/HRM3/HR

MPA02

ATB05

MS03

ATB06

MS04

D500_03

ATB07

VR04

VR05265.9120.7106.1

CM3/HRM3/HR

ATB08

VR03

ATB09

VR02

ATB10303.2280.7236.0

CM3/HRM3/HR

VEL-STM

ATB11

TPA01199.4159.3140.0

CM3/HRM3/HR

MPA01301.2222.9182.8

CM3/HRM3/HR

D60_RV

D150RV

MSRV

D500RV

SSC001

VR07254.526.223.2

CM3/HRM3/HR

OHD_E012D60_01

D150_01277.437.331.2

CM3/HRM3/HR

MS01322.512.19.8

CM3/HRM3/HR

D500_01340.763.050.6

CM3/HRM3/HR

HS01376.830.324.2

CM3/HRM3/HR

WDS

VR01358.1143.1118.0

CM3/HRM3/HR

SSC002

D60_02197.942.737.6

CM3/HRM3/HR

SSC003

D150_02270.533.928.5

CM3/HRM3/HR

SSC004

MS02286.4

6.85.7

CM3/HRM3/HR

SSC005

D500_02329.753.043.1

CM3/HRM3/HR

VR06

D60_03D150_03

HS02

VR08177.5102.794.6

CM3/HRM3/HR

COND_D01

TPA05116.7149.5140.0

CM3/HRM3/HR

D60_0465.838.837.6

CM3/HRM3/HR

D150_0456.329.228.5

CM3/HRM3/HR

MS0587.36.05.7

CM3/HRM3/HR

D500_0650.343.943.1

CM3/HRM3/HR

HS0386.425.124.2

CM3/HRM3/HR

OFFGAS

LGTSL

SW

CRG

TPA02_1

TPA02_2

TPA03

MPA03_1

MPA03_2

MPA05200.9205.7182.8

CM3/HRM3/HR

VR04_1VR04_2

D60

D150

D500

VR_100C

S1

ATB07_01

VR05_1

VR05_2

VR05_3

VR05_4



CPCSTOKEC

C

C

ATB0190.0

21.00225696

245.7918.70.48

236.0477.0

0.957324.0144.82

290354379447511583683760815

322378407460511569644808847

306364386451511583683760815

D60_02197.9-0.92

3360442.7

786.90.6137.6

310.50.8951

0.794.05

281301319361377390409417424

265289313354377394415426440

307318328364377390409417424

D150_02270.5-0.92

2610033.9

770.60.6728.5

378.30.9177

0.651.89

363381394418429438450456462

338361379411429442457465478

384394401420429438450456462

MS02286.4-0.915307

6.8778.50.685.7

420.50.9312

0.751.66

411429436449457465478486496

383407419442457469485497513

428437441451457465478486496

D500_02329.7-0.91

4057353.0

765.70.7243.1

455.60.9422

0.641.24

411439450469484501523533542

387418434462484504528543559

435451457472484501523533542

HS01376.8-0.92

2340030.3

771.70.7524.2

533.30.9690

0.690.95

403458486532552571599609621

400451483526552574602617636

421470495536552571599609621

VR01358.1-0.92

118022143.1824.80.71

118.0664.0

1.00151.711.05

466508533582610660778815838

463505533579610654739809835

493524541587610660778815838

VR08177.514.72

94663102.7921.30.5594.6

664.11.001534.125.45

466508533582610660778815838

463505533579610654739809835

493524541587610660778815838

VR_100C100.014.72

9466398.8

958.40.4894.6

664.11.0015297.5331.67

466508533582610660778815838

463505533579610654739809835

493524541587610660778815838



CPCSTOKEC

C

C

D6025.0

-0.0022330

25.2887.50.4425.0

307.00.894112.60

1860.51

314324334353365379395400436

287303317346365383401408440

330335340355365379395400436

D15025.0

-0.0022836

25.2907.80.4425.0

372.30.914337.81

1860.51

369390401413419426437443473

342368383407419430444451481

388399405415419426437443473

D50025.0

-0.0023555

25.1936.70.4325.0

462.80.9431187.33

1860.51

439458465475484498518524562

412436447468484501523533566

456466469477484498518524562


CM3/HRM3/HR

ATB10303.2280.7236.0

ATB11390.0135.5241.8

TPA01199.4159.3140.0

TPA05116.7149.5140.0

D60_02197.942.737.6

D60_0465.838.837.6

D150_01277.437.331.2

D150_02270.533.928.5

D150_0456.329.228.5

MS01322.512.19.8

MS02286.4

6.85.7

MS0587.36.05.7

D500_01340.763.050.6

D500_02329.753.043.1

D500_0650.343.943.1

HS01376.830.324.2

HS0386.425.124.2

VR01358.1143.1118.0

VR05265.9120.7106.1

VR07254.526.223.2

VR08177.5102.794.6

MPA01301.2222.9182.8

MPA05200.9205.7182.8

TPA02_1199.9158.8140.0

MPA02301.4222.2182.8

MPA03_1218.4187.4164.5

MS03286.9

6.85.7

D500_03330.252.643.1

VR02358.7141.6118.0

OHD_E012140.0

n/a11.5

ATB07_01254.8271.4236.0

VR05_1267.5134.2117.9

VR05_3254.5133.2117.8





E001AB

2.6499472.04

68.441967.5177

84.4783.14620.9843

0.230.06

113.7138.3

n/a0.000000.00020

E002

3.8159459.11

232.2057231.6678

43.4235.87700.8262

0.460.19

148.1146.1

n/a0.000000.00001

E003

1.8091417.39

220.808979.8160

55.1854.30500.9841

0.270.38

198.9160.8

n/a0.000000.00800

E004AB

9.2382833.81

294.1401185.1940

63.8359.82670.9373

0.330.38

218.4230.9

n/a0.000000.00200

E005

0.1787383.41

23.907323.4586

20.6019.86920.9643

0.010.41

235.8232.2

n/a0.000000.00080

E006AB

2.2408264.57

303.0814212.7910

41.1939.80280.9664

0.650.14

248.1249.0

n/a0.000000.00140

E007

1.1124526.35

167.3235156.8272

15.0313.47670.8965

0.400.08

262.5265.9

n/a0.000000.00040

E008

2.1538526.36

184.5970178.0244

25.9022.98510.8876

0.390.10

277.1282.3

n/a0.000000.00020

E009

3.9634521.83

202.8384201.2059

43.2737.74810.8724

0.380.10

303.2310.1

n/a0.000000.00004





4.2512177.49

n/a0.000.00

E012

4.854636.00

n/a0.000.00

E013

2.1594116.72

n/a0.000.00


2.446165.80

n/a0.000.00


3.199556.30

n/a0.000.00

E016

0.444787.30

n/a0.000.00

E017

1.770050.29

n/a0.000.00

E018

4.171586.40

n/a0.000.00

E052

0.9606254.46

133176.34380.000.00



E2+E13Mkcal_h

5.97536.3500

n/an/an/a

E3+E4

11.04739.2100

n/an/an/a

New H/E

13

M1

E001AB

E002

E003E004AB E005 E006AB

E007

E008 E009

B001

123456789

101112131415161718192021222324252627

C001

1

2

C002

1234

C003

1

2

C004

1

2

C005

P015_P007

P009

P005

P001

P011

SP_VR2

P002P004

P010

E010

E012

E013

E014E015

E016

E017

E018

D001

CA1 CA2

CA3CA4

SP_TPA

M2

SP_MPA

M3

SP_VR1

MV1

E2+E13 E3+E4

CN1

E052

SP1

M4

ARL

AXL

BSL

FEED

D500_04

ATB0190.0

245.7236.0

CM3/HRM3/HR

D500_05

ATB02

TPA02199.9158.8140.0

CM3/HRM3/HR

ATB03

TPA04

MPA03

ATB04

MPA04198.9184.9164.5

CM3/HRM3/HR

MPA02

ATB05

MS03

ATB06

MS04

D500_03

ATB07

VR04

VR05265.9120.7106.1

CM3/HRM3/HR

ATB08

VR03

ATB09

VR02

ATB10303.2280.7236.0

CM3/HRM3/HR

VEL-STM

ATB11

TPA01199.4159.3140.0

CM3/HRM3/HR

MPA01301.2222.9182.8

CM3/HRM3/HR

D60_RV

D150RV

MSRV

D500RV

SSC001

VR07254.526.223.2

CM3/HRM3/HR

OHD_E012D60_01

D150_01277.437.331.2

CM3/HRM3/HR

MS01322.512.19.8

CM3/HRM3/HR

D500_01340.763.050.6

CM3/HRM3/HR

HS01376.830.324.2

CM3/HRM3/HR

WDS

VR01358.1143.1118.0

CM3/HRM3/HR

SSC002

D60_02197.942.737.6

CM3/HRM3/HR

SSC003

D150_02270.533.928.5

CM3/HRM3/HR

SSC004

MS02286.4

6.85.7

CM3/HRM3/HR

SSC005

D500_02329.753.043.1

CM3/HRM3/HR

VR06

D60_03D150_03

HS02

VR08177.5102.794.6

CM3/HRM3/HR

COND_D01

TPA05116.7149.5140.0

CM3/HRM3/HR

D60_0465.838.837.6

CM3/HRM3/HR

D150_0456.329.228.5

CM3/HRM3/HR

MS0587.36.05.7

CM3/HRM3/HR

D500_0650.343.943.1

CM3/HRM3/HR

HS0386.425.124.2

CM3/HRM3/HR

OFFGAS

LGTSL

SW

CRG

TPA02_1

TPA02_2

TPA03

MPA03_1

MPA03_2

MPA05200.9205.7182.8

CM3/HRM3/HR

VR04_1VR04_2

D60

D150

D500

VR_100C

S1

ATB07_01

VR05_1

VR05_2

VR05_3

VR05_4



CPCSTOKEC

C

C

ATB0190.0

21.00225696

245.7918.70.48

236.0477.0

0.957324.0144.82

290354379447511583683760815

322378407460511569644808847

306364386451511583683760815

D60_02197.9-0.92

3360442.7

786.90.6137.6

310.50.8951

0.794.05

281301319361377390409417424

265289313354377394415426440

307318328364377390409417424

D150_02270.5-0.92

2610033.9

770.60.6728.5

378.30.9177

0.651.89

363381394418429438450456462

338361379411429442457465478

384394401420429438450456462

MS02286.4-0.915307

6.8778.50.685.7

420.50.9312

0.751.66

411429436449457465478486496

383407419442457469485497513

428437441451457465478486496

D500_02329.7-0.91

4057353.0

765.70.7243.1

455.60.9422

0.641.24

411439450469484501523533542

387418434462484504528543559

435451457472484501523533542

HS01376.8-0.92

2340030.3

771.70.7524.2

533.30.9690

0.690.95

403458486532552571599609621

400451483526552574602617636

421470495536552571599609621

VR01358.1-0.92

118022143.1824.80.71

118.0664.0

1.00151.711.05

466508533582610660778815838

463505533579610654739809835

493524541587610660778815838

VR08177.514.72

94663102.7921.30.5594.6

664.11.001534.125.45

466508533582610660778815838

463505533579610654739809835

493524541587610660778815838

VR_100C100.014.72

9466398.8

958.40.4894.6

664.11.0015297.5331.67

466508533582610660778815838

463505533579610654739809835

493524541587610660778815838



CPCSTOKEC

C

C

D6025.0

-0.0022330

25.2887.50.4425.0

307.00.894112.60

1860.51

314324334353365379395400436

287303317346365383401408440

330335340355365379395400436

D15025.0

-0.0022836

25.2907.80.4425.0

372.30.914337.81

1860.51

369390401413419426437443473

342368383407419430444451481

388399405415419426437443473

D50025.0

-0.0023555

25.1936.70.4325.0

462.80.9431187.33

1860.51

439458465475484498518524562

412436447468484501523533566

456466469477484498518524562


CM3/HRM3/HR

ATB10303.2280.7236.0

ATB11390.0135.5241.8

TPA01199.4159.3140.0

TPA05116.7149.5140.0

D60_02197.942.737.6

D60_0465.838.837.6

D150_01277.437.331.2

D150_02270.533.928.5

D150_0456.329.228.5

MS01322.512.19.8

MS02286.4

6.85.7

MS0587.36.05.7

D500_01340.763.050.6

D500_02329.753.043.1

D500_0650.343.943.1

HS01376.830.324.2

HS0386.425.124.2

VR01358.1143.1118.0

VR05265.9120.7106.1

VR07254.526.223.2

VR08177.5102.794.6

MPA01301.2222.9182.8

MPA05200.9205.7182.8

TPA02_1199.9158.8140.0

MPA02301.4222.2182.8

MPA03_1218.4187.4164.5

MS03286.9

6.85.7

D500_03330.252.643.1

VR02358.7141.6118.0

OHD_E012140.0

n/a11.5

ATB07_01254.8271.4236.0

VR05_1267.5134.2117.9

VR05_3254.5133.2117.8





E001AB

2.6499472.04

68.441967.5177

84.4783.14620.9843

0.230.06

113.7138.3

n/a0.000000.00020

E002

3.8159459.11

232.2057231.6678

43.4235.87700.8262

0.460.19

148.1146.1

n/a0.000000.00001

E003

1.8091417.39

220.808979.8160

55.1854.30500.9841

0.270.38

198.9160.8

n/a0.000000.00800

E004AB

9.2382833.81

294.1401185.1940

63.8359.82670.9373

0.330.38

218.4230.9

n/a0.000000.00200

E005

0.1787383.41

23.907323.4586

20.6019.86920.9643

0.010.41

235.8232.2

n/a0.000000.00080

E006AB

2.2408264.57

303.0814212.7910

41.1939.80280.9664

0.650.14

248.1249.0

n/a0.000000.00140

E007

1.1124526.35

167.3235156.8272

15.0313.47670.8965

0.400.08

262.5265.9

n/a0.000000.00040

E008

2.1538526.36

184.5970178.0244

25.9022.98510.8876

0.390.10

277.1282.3

n/a0.000000.00020

E009

3.9634521.83

202.8384201.2059

43.2737.74810.8724

0.380.10

303.2310.1

n/a0.000000.00004





4.2512177.49

n/a0.000.00

E012

4.854636.00

n/a0.000.00

E013

2.1594116.72

n/a0.000.00


2.446165.80

n/a0.000.00


3.199556.30

n/a0.000.00

E016

0.444787.30

n/a0.000.00

E017

1.770050.29

n/a0.000.00

E018

4.171586.40

n/a0.000.00

E052

0.9606254.46

133176.34380.000.00



E2+E13Mkcal_h

5.97536.3500

n/an/an/a

E3+E4

11.04739.2100

n/an/an/a

Heat duty = 0.9606 Gcal/h at approach temperaturebetween hot stream outlet and cold stream inlet 5 C @original throughput (257.1 C - 252.1 C).

PRO/II Simulation Procedure (Continuous)

3. CIT can increase 5 CVDU throughput can increase 11 m3/h or 1.66 KBPSD

4. Calculate thermal design to find sizing of new heatexchanger by HEXTRAN program.

14

Thermodynamic fluid package E1-E9 Heat Duty(Gcal/h)

Design 23.516

Peng-Robinson (PR) 22.955

PRO/II Simulation Problem

How to select thermodynamic fluid package for VDU?

15

Peng-Robinson (PR) 22.955

Soave-Reldich-Kwong (SRK) 23.116

Grayson-Streed (GS) 22.869

Braun K10 (BK10) 23.253

Section Packingtype

Packingheight (m)

EstimatedHETP (m)

Estimatednumber of

stages

EstimateTray

SumTray

Drawoff

bed 7 M2X 1.5 0.75 2.00 2 2 D60

PRO/II Simulation Problem (Continuous)

How to know number of Packed Stage?

Number of Packed Stages = Packing Height / HETP

16

bed 7 M2X 1.5 0.75 2.00 2 2 D60bed 6 M250Y 2.94 0.45 6.53 7 9 D150bed 5 M2X 1.56 0.75 2.08 2 11 MPAbed 4 M252Y 1.72 0.5 3.44 3 14 MSbed 3 M252Y 1.72 0.5 3.44 3 17 D500bed 2 M250Y 2.31 0.45 5.13 5 22 HS

bed 1 M452Y 0.852 0.32 2.66 3 26ATBfeed

HETP is Height Equivalent to a Theoretical Plate


17


Not reliable viscosity product for VDU model

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

250 300 350 400 450 500 550 600 650 700 750 800 850

%LV

TEMPERATURE (oC)

Feed_Act

D60_Act

D150_Act

D500_Act

FEED Sim

D60_Sim

D150_Sim

D500_Sim

VR_Sim

18

0%

10%

20%

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40%

50%

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70%

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100%

250 300 350 400 450 500 550 600 650 700 750 800 850

%LV

TEMPERATURE (oC)

Feed_Act

D60_Act

D150_Act

D500_Act

FEED Sim

D60_Sim

D150_Sim

D500_Sim

VR_Sim

HEXTRAN Simulation Procedure

1. Input stream data and thermodynamic package

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HEXTRAN Simulation Procedure (Continuous)

2. Specify heat duty as PRO/II

3 Tab “Tube Side”

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3 Tab “Tube Side”


4. Tab “Shellside”

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5. Tab “Nozzles”

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6. Tab “Baffles”

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7. Tab “Film Options”


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8. Tab “Design Constraints”


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SHELL AND TUBE EXCHANGER DATA SHEETExchanger Name 21E052 Unit ID 21E052Size 1200 - 6000 Type AES Horizontal Connected 1 Parallel, 2 SeriesArea/Unit 856 m2 853 m2 Required Area/Shell 428 m2Performance of One Unit Shell-Side Tube-SideFeed Stream Number VR_FR_E7 ATB_FR_E6Feed Stream Name VR_FR_E7 VR_OUT ATB_FR_E6 ATB_TO_E7Total Fluid kg/hr 117936 226067

In Out In OutVapor kg/hr 0 0 0 0Liquid kg/hr 117936 117936 226067Steam kg/hr 0 0 0 0Water kg/hr 0 0 0 0Non-Condensible kg/hr 0 0

Temperature C 267.5 254.5 248.1 254.8Pressure kg/cm2 15.72 15.48 18.49 17.24Sp. Gr. Liquid (0 C/0 C H2O) 1.001 1.001 0.959 0.959

Vapor (0 C/0 C AIR) 0.000 0.000 0.000 0.000Density Liquid kg/m3 878.245 884.414 836.797 832.724

Vapor kg/m3 0.000 0.000 0.000 0.000Viscosity Liquid cP 5.951 7.362 1.542 1.422

Vapor cP 0.000 0.000 0.000 0.000Thermal Cond. Liquid kcal/hr-m-C 0.0640 0.0648 0.0658 0.0652

Vapor kcal/hr-m-C 0.0000 0.0000 0.0000 0.0000Spec. Heat Liquid kcal/kg-C 0.6304 0.6185 0.6312 0.6375

Vapor kcal/kg-C 0.0000 0.0000 0.0000 0.0000Latent Heat kcal/kg 0.00 0.00Velocity m/sec 0.44 1.44DP/Shell (Des/Calc) kg/cm2 0.70 0.23 0.70 0.63Fouling Resistance hr-m2-C/kcal 0.00200 0.00203 Required 0.00140Transfer Rate kcal/hr-m2-C Service 120.08 Reqd. 120.08 Clean 223.84Heat Exchanged x 10 6̂ Kcal/hr 0.961 MTD(Corrected) 8.8 FT 0.955

HEXTRAN Simulation Procedure (Continuous)9. Output report

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SHELL AND TUBE EXCHANGER DATA SHEETExchanger Name 21E052 Unit ID 21E052Size 1200 - 6000 Type AES Horizontal Connected 1 Parallel, 2 SeriesArea/Unit 856 m2 853 m2 Required Area/Shell 428 m2Performance of One Unit Shell-Side Tube-SideFeed Stream Number VR_FR_E7 ATB_FR_E6Feed Stream Name VR_FR_E7 VR_OUT ATB_FR_E6 ATB_TO_E7Total Fluid kg/hr 117936 226067

In Out In OutVapor kg/hr 0 0 0 0Liquid kg/hr 117936 117936 226067Steam kg/hr 0 0 0 0Water kg/hr 0 0 0 0Non-Condensible kg/hr 0 0

Temperature C 267.5 254.5 248.1 254.8Pressure kg/cm2 15.72 15.48 18.49 17.24Sp. Gr. Liquid (0 C/0 C H2O) 1.001 1.001 0.959 0.959

Vapor (0 C/0 C AIR) 0.000 0.000 0.000 0.000Density Liquid kg/m3 878.245 884.414 836.797 832.724

Vapor kg/m3 0.000 0.000 0.000 0.000Viscosity Liquid cP 5.951 7.362 1.542 1.422

Vapor cP 0.000 0.000 0.000 0.000Thermal Cond. Liquid kcal/hr-m-C 0.0640 0.0648 0.0658 0.0652

Vapor kcal/hr-m-C 0.0000 0.0000 0.0000 0.0000Spec. Heat Liquid kcal/kg-C 0.6304 0.6185 0.6312 0.6375

Vapor kcal/kg-C 0.0000 0.0000 0.0000 0.0000Latent Heat kcal/kg 0.00 0.00Velocity m/sec 0.44 1.44DP/Shell (Des/Calc) kg/cm2 0.70 0.23 0.70 0.63Fouling Resistance hr-m2-C/kcal 0.00200 0.00203 Required 0.00140Transfer Rate kcal/hr-m2-C Service 120.08 Reqd. 120.08 Clean 223.84Heat Exchanged x 10 6̂ Kcal/hr 0.961 MTD(Corrected) 8.8 FT 0.955

Construction of One Shell Shell-Side Tube-SideDesign Pressure / Temperature kg/cm2 / C 25 / 296 38 / 328Number of Passes: 1 4Material Low Chrome Steel Low Chrome SteelInlet Nozzle ID / NO mm 152.4 / 1 203.2 / 1Outlet Nozzle ID / NO mm 152.4 / 1 203.2 / 1Tube: Number 1269 OD 19.050 mm Thickness 2.28 mm Length 6.0 m

Type Bare Pitch 25.4 mm Pattern Square - 90 DegreesFins: Number N/A Root OD N/A Height N/A

Thickness N/A Efficiency N/AShell: ID 1200 mm Sealing Strips 0 Pairs Single SegmentalBaffle: Cut 0.250 Spacing (mm) (In/Cent/Out) 500.00 / 140.15 / 510.00 0RHO-V2: Inlet Nozzle 4317.2 kg/m/sec2Total Weight/Shell kg 7795.9 Full of Water 24403.0 Bundle 10131.6


Output report (continuous)

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Construction of One Shell Shell-Side Tube-SideDesign Pressure / Temperature kg/cm2 / C 25 / 296 38 / 328Number of Passes: 1 4Material Low Chrome Steel Low Chrome SteelInlet Nozzle ID / NO mm 152.4 / 1 203.2 / 1Outlet Nozzle ID / NO mm 152.4 / 1 203.2 / 1Tube: Number 1269 OD 19.050 mm Thickness 2.28 mm Length 6.0 m

Type Bare Pitch 25.4 mm Pattern Square - 90 DegreesFins: Number N/A Root OD N/A Height N/A

Thickness N/A Efficiency N/AShell: ID 1200 mm Sealing Strips 0 Pairs Single SegmentalBaffle: Cut 0.250 Spacing (mm) (In/Cent/Out) 500.00 / 140.15 / 510.00 0RHO-V2: Inlet Nozzle 4317.2 kg/m/sec2Total Weight/Shell kg 7795.9 Full of Water 24403.0 Bundle 10131.6

Comparison

Case Simulation Actual

CIT increase (deg C) 5 7

Throughput increase(KBSD) 1.66 1.65

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Throughput increase(KBSD) 1.66 1.65

Benefit

Description Prelim.Budget

FinalBudget

Investment Cost(Mbaht)

40 50

Benefit Cost(Mbaht/Year)

192.6 192.6

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Benefit Cost(Mbaht/Year)

192.6 192.6

Payback Period(Month)

2.70 3.40

IRR 471% 375%

Note : 1. VDU throughput increasing margin 10 USD/bbl.

Benefit Tracking

cannot take benefit continuously by higher throughputdue to optimization result from LP model.

Take benefit by fuel saving at furnace.Key

parameter Year2011 (Mbaht/Month)

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecFuel saving 5.61 5.63 8.70 8.42 7.36 4.73 7.78 5.05 6.30 5.52 TA TA

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Fuel saving 5.61 5.63 8.70 8.42 7.36 4.73 7.78 5.05 6.30 5.52 TA TA

Description Final BudgetInvestment Cost (Mbaht) 50Benefit Cost (Mbaht/Year) 81.64Payback Period (Month) 8.49IRR 153%

Thank you for your AttentionQ&A

31

Thank you for your AttentionQ&A

Mechanical drawing

32

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