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ISTRUZIONI PER L’USO E MANUTENZIONE INSTRUCTIONS FOR USE AND MAINTENANCE GEBRAUCHSANLEITUNGEN UND WARTUNG MODE D’EMPLOI ET ENTRETIEN INSTRUCCIONES PARA EL USO Y MANUTENCION INSTRUÇÕES DE UTILIZAÇÃO SEGATRICE A NASTRO BAND-SAW MACHINE BANDSÄGEMASCHINE SCIE A RUBAN SIERRA DE CINTA SERRA DE FITA www.femi.it CERTIFICATA CERTIFIED GEPRÜFT CERTIFIE CERTIFICADA CERTIFICADA Art. NG 120

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Page 1: SEGATRICE A NASTRO BAND-SAW MACHINE …bidonequipment.info/s/FEMI NG120 Band-Saw... · read this instructions manual so that you are familiar with ... 8 Control box 9 Bar stop 10

ISTRUZIONI PER L’USO E MANUTENZIONEINSTRUCTIONS FOR USE AND MAINTENANCEGEBRAUCHSANLEITUNGEN UND WARTUNG

MODE D’EMPLOI ET ENTRETIENINSTRUCCIONES PARA EL USO Y MANUTENCION

INSTRUÇÕES DE UTILIZAÇÃO

SEGATRICE A NASTROBAND-SAW MACHINEBANDSÄGEMASCHINE

SCIE A RUBANSIERRA DE CINTASERRA DE FITA

www.femi.it

CERTIFICATACERTIFIEDGEPRÜFTCERTIFIECERTIFICADACERTIFICADA

Art.NG 120

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ITALIANO (IT) ............................................................................................................... 1 ÷ 6ENGLISH (EN) ............................................................................................................. 7 ÷ 12DEUTSCH (DE) ......................................................................................................... 13 ÷ 18FRANCAIS (FR) ........................................................................................................ 19 ÷ 24ESPANOL (ES) ......................................................................................................... 25 ÷ 30PORTUGUÊS (PT) ..................................................................................................... 31÷ 36

DICHIARAZIONE DI CONFORMITÁ CEDEL COSTRUTTORE FEMI S.p.A.

Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIATel. +39-0542-670160 - Fax +39-0542-670185 -

http://www.femi.itDichiara che la: SEGATRICE A NASTRO NG120

è conforme alle disposizioni contenute nelle Direttive:CEE 98/37 - 89/336 - 73/23

COMPLIANCE DECLARATION CEOF THE BUILDER FEMI S.p.A.

Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIATel. +39-0542-670160 - Fax +39-0542-670185 -

http://www.femi.itDeclare the: BAND-SAW MACHINE NG120

is in compliance with the rules contents in the Directives:EEC 98/37 - 89/336 - 73/23

CE KONFORMITATS ERKLARUNGDES HERSTELLER FEMI S.p.A.

Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIATel. +39-0542-670160 - Fax +39-0542-670185

http://www.femi.itErklart dass: BANDSÄGEMASCHINE NG120

ist konform mit der Direktiven:EWG 98/37 - 89/336 - 73/23

DECLARATION DE CONFORMITE CEDU CONSTRUCTEUR FEMI S.p.A.

Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIATel. +39-0542-670160 - Fax +39-0542-670185

http://www.femi.itDeclare que la: SCIE A RUBAN NG120

est conforme aux disposition contenues dans lesDirectives:

CEE 98/37 - 89/336 - 73/23

DECLARATION DE CONFORMIDAD CEDEL CONSTRUCTOR FEMI S.p.A.

Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIATel. +39-0542-670160 - Fax +39-0542-670185

http://www.femi.itDeclara que la: SIERRA DE CINTA NG120

esta conforme a las disposiciones contenide en laDirectivas:

CEE 98/37 - 89/336 - 73/23

DECLARAÇÃO DE CONFORMIDADE CEDO CONSTRUTTORE FEMI S.p.A.

Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIATel. +39-0542-670160 - Fax +39-0542-670185

http://www.femi.itDeclara que a: SERRA DE FITA NG120

suivindo as regras exigidas no contendo da Directivas:CEE 98/37 - 89/336 - 73/23

INGOMBRO PER ETICHETTA

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1 INTRODUCTION TO USE ...................................... 7

2 INSTALLATION ......................................................... 8

3 ADJUSTMENT .......................................................... 9

4 USE ........................................................................ 10

5 ACCESSORIES ...................................................... 11

6 MAINTENANCE ...................................................... 11

7 TROUBLESHOOTING ........................................... 12

1 INTRODUCTION TO USE

Before starting work with your sawing machine, carefullyread this instructions manual so that you are familiar withthe machine and its uses and where it should not be used.Keep this manual in a safe place.It is an integral part of the machine and should be used forreference in operating the machine correctly and in theproper safety conditions.Use the machine only and exclusively for the usesspecified below, as recommended in this manual. Themachine should not in any way be tampered with, or forced,or used for unsuitable purposes.

Matr. n. ...........

1.1 SYMBOLS PLACED IN CORRESPONDANCEWITH USAGE POINTS

Never underestimate the warnings “ATTENTION -CAUTION” given in this manual.In order to draw the user’s attention and to preserve safety,hazardous operation are preceded by symbols and notesthat point out the danger and explain how to behave toavoid any risk.These symbols and notes are divided in three categories,identified by the following words:

ATTENTION: dangerous-behaviours that couldcause serious injuries.

CAUTION: behaviours that could cause slightinjuries or damages to things.

NOTE: the notes preceded by this symbols aretechnical and are aimed at making operationseasier.

1.2 SAFETY AND RULES

The machine was designed and built according to theCommunity Directives in force: EEC 98/37 - EEC 91/368- EEC 93/68 - EEC 73/23 - EEC 89/336.The enclosed CE Declaration of conformity, togheter withthe CE mark on product, essentially comprise and are anintegral part of the machine : both guarantee productconformity with the aforesaid safety Directives.

1.3 RECOMMENDED AND NOT RECOMMENDEDUSAGE

This belt sawing machine was designed and constructedaccording to the most advanced technologies and may beused for all cutting requirements for metals commonlyused in industry and artisanship.

It can cut:- COMMON STEELS (FE 37...)- SPECIAL STEELS (C 40, 18NiCrMo5...)- ALUMINIUM AND ITS ALLOYS- BRASS- BRONZE- STEEL TUBING (FE 35, FE 52...)- PROFILED SECTIONS IN SHEET METAL AND

ALUMINIUM

It is not suitable for cutting:- WOOD AND SIMILAR MATERIALS- BONE AND SIMILAR MATERIALS

ATTENTION: The band saw has been developedand manufactured to cut in dry condition; theuse of any cooler by lubricating oil makes themachine unusable.

Consult the relative sections for cutting capacities, thespeeds to use and the type of tools for use according tothe material to be cut and its section. (See list of contents).

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1.4 STANDARD SAFETY PROCEDURS

- Do not use the machine in very damp places or in thepresence of inflammable liquids or gases.

- Do not use it in the open air when general weather andenvironmental conditions are unfavourable (eg. explosiveatmospheres, during a storm or rain).

- Wear suitable clothes, without wide sleeves or articlessuch as scarves, chains and bracelets which could getcaught in the moving parts.

- Always use personal protection devices: protectivegoggles as recommended by safety standards, glovesof the right size, headphones or earplugs, and hairnetsif necessary.

- Use the tools recommended in this manual if you wantto achieve the best performance from your sawingmachine.

- Any power cable extensions must be type approvedand comply with safety standards.

- Avoid using the machine if your psycho-physicalcondition are precarious or upset.

1.5 SAFETY PROCEDURS FOR FURTHER RISK

- Always keep processing residues away from the cuttingarea.

- Always use the clamp. The parts to be cut must alwaysbe held firmly in the clamp.

- Always keep hands away from the working areas whilethe machine is moving: before loading or unloading thepart, release the run button on the hand grip.

- Do not force the machine unnecessarily : excessivecutting pressure could cause rapid wear to the blade andnegatively influence the performance of the machine interms of finishes and cutting precision.

1.6 NOISE CONDITIONS

In normal conditions of use as described in this manual,this belt sawing machine determines an equivalent level ofacoustic pressure:Leq = 82 dB(A) when operating unloaded;Leq = 84,3 dB(A) during processing (eg. cutting of asteel tube Ø 80 mm thickness 5 mm), at cutting speed of80 m/min., with a weighted operating cycle of 1 minute.The frequency root mean RMS weighed for hand-armacceleration does not exceed 2.5m/s².Measurement were obteined in compliance with UNI7712, ISO 3740, ISO 3746 and CEE 89/392 regulation.

NOTE: Personal hearing protection should beused, such as headphones or earplugs.

1.7 INFORMATION ABOUT THEELECTROMAGNETIC COMPATIBILITY

The European regulations on safety and, in particular, theEEC Directive 89/336 contemplate that all the equipmentbe equipped with shielding devices against radiointerferences both from and towards the outside.This machine is equipped with filters through which themachine is safe and in compliance with above regulations.Tests were carried out according to EN 55011, EN55014, EN 50082-1, IEC 1000-4-2, IEC 1000-4-4regulations.

1.8 DESCRIPTION OF THE MACHINE (Fig. 1)

The belt sawing machine consists of two basic parts: themachine body 5 complete with motor and drive 7 which isintegrated into lower part, consisting of the clamp 11, thebase 13 and swivel support 9.Here is a list of the main parts with the number indicatingit in the drawing.Legend Fig. 11 Command grip2 Blade tension handwheel4 Sliding blade guide5 Machine body6 Blade7 Motor8 Control box9 Bar stop10 Clamp (vice)11 Morsa12 Clamp drive13 Base

WEIGHT = 18 Kg.SIZE = cm 85 x 83 x H60 in maximum overall dimensions.PACKAGING SIZE = cm 390 x 870 x H520

2 INSTALLATION

2.1 REMOVING THE PACKING

Remove the wooden frame which protects the machineduring transit.Try not to damage the frame as you may have to movethe machine long distances or store it for long periods.

2.2 HANDLING (Fig. 2)

As the machine is not heavy (Kg. 18), it can be lifted andmoved by a single person by gripping it from the machinebody 5, duly clamped (see pint 2.3).

2.3 TRANSPORT (Fig.2)

It is necessary to low the saw body till the lower positionand fix it to the base : it is sufficient to insert the pin U inthe hole in the body, then lift the machine, gripping it asshowed in Fig.2.For transport the machine, it is better to place it in the boxit was when purchased.Ensure it is placed in the correct position indicated by thearrows on the packaging.Pay careful attention to the ideogram printed on the box asthey provide all necessary information for palletizationand stacking of boxes.Tying the load down with ropes or safety belts israccomended during transportation to prevent the load fromsliding or falling.

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3 ADJUSTING (Fig. 4-5-6-7-8)

3.1 TENSION OF THE BLADE (Fig.4)

ATTENTION: The machine is fitted with a blade-tightening device that limits tensionautomatically.

Turn handwheel B clockwise until the clutch engages

3.2 BAR STOP (Fig.5)

Use the bar stop supplied if you have to do several cutson pieces of the same length.In this way you do not have to repeat the samemeasurement each time.Screw rod E into the hole of the base and fasten it with nutF. Slacken the handwheel G and place the stop L at thecorrect distance from the blade. Tighten handwheel G again.

3.3 CUTTING ANGLE (Fig.6)

The band saw can cut at an angle varying from 0 to 60degrees: it is sufficient to slacken the handle I and turn theswiwel support J towards the respective limit stops H andK.It is also possible to have a reference for the 45° quick-setting by turning the knob S upwards.”For all intermediate angles, turn the swiwel support J untilthe mark M on the support matches the correspondingposition on the plate.Then lock the rotating support J again.

3.4 CUTTING SPEED (Fig.7)

Your sawing machine is equipped with CESC (ConstantElectronic Speed Control), which allows gradual andcontinuous variation of the cutting speed, adapting it to thetype and dimension of the material to be cut (see CUTTINGTABLE ).To select the most suitable speed, use the speed controlknob O to increase or decrease the speed as you require.Example:Stainless Steel : 35 m/min. position 1Common Steel : 40÷60 m/min. position 2-3Allum.Alloy : 80 m/min. position 4Pipes/sections : 70÷80 m/min. position 3-4

3.5 SLIDING BLADE GUIDE (Fig. 8)

The sliding blades guide P with integrated protection fittedon your sawing machine is used to perform the cut whileguiding the necessary part of the blade and fully protectingthe part not used in the cutting process.Slacken the knobs Q and slide the blades guide P so as tomove it closer to or further from the part to be cut, asshown in the figure.

ATTENTION: If this adjustment is not done, thepart of the blade not used in the cutting processwill be exposed and this will create an extrarisk of contact, besides altering the quality ofthe cut.

2.4 POSITION/WORK STATION (Fig.3)

Place the machine on a sufficiently flat workbench so thatthe machine has the better possible stability.In respect of ergonomic criteria during cutting operations,the workbench must be positioned at such a height that theclamp level is between 90 and 95 cm from the ground (seefig. 3).

ATTENTION: Make sure that the machine isplaced in a working area with suitableenvironmental conditions and lighting. Thegeneral conditions of the working environmentare of fundamental importance for accidentprevention.

2.5 ELECTRICAL CONNECTIONS

Check that the mains to which the machine is connected isearthed in accordance with current safety regulations andthat the power point is in good condition.Remember that there should be a magnetothermicprotective device fitted upstream of the mains to protectall the conductors from short circuits and overloads.This protective device should be selected according to theelectrical features of the machine listed below:Nominal voltage ............................................... 230 Volt ~Nominal frequency ........................................ 50/60 HertzMax programmed absorbed value ..................... 5 AmpereNominal input power ......................................... 1200 WattPower factor ............................................................... 0,96Nominal speed ...................................... 8.000-16.000 rpmInsulation ............................................................ Classe BType of service ............................... intermittent S4-60 %

In case of power failure in mains, while you wait forpower to be restored there is no danger hazard mayarise: in fact, the electronic governor O is alsoequipped with a reset function which prevents themachine from restarting automatically.The motor of your sawing machine is equipped with aprotective heat circuit breaker which interrupts thepower supply when the temperature of the coils risestoo high.When the power supply is interrupted, wait for normalreset.

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Now begin to apply gradual pressure on the part andcomplete the cut.

ATTENTION: Always release button A betweenone cutting operation and another, while youare positioning the part. do not try to block itor alter its functional characteristics in anyway.

If the machine suddenly stops after numerousconsecutive cuts, do not be alarmed. The heat protectordevice of the motor has been activated, breaking thepower supply when the temperature of the coilsreaches the threshold limit defined by the insulationclass, to prevent damage to the motor.In this case, release the button A and wait for automaticreset which usually takes place after a few minutes.Your sawing machine is equipped with an electronicspeed governor which also includes a motorprotection function obtained by means of anamperometric limiter. In this way it can not absorb anamount of current greater than the set one, expressedby the maximum value of absorption (see 2.5).If the limiter trips while the machine is in operation,slightly decrease the cutting pressure in addition,this enables to safeguard the blade life andperformance and to obtain always a sharp and cleancut.

4.3 REPLACING THE BLADE (Fig. 9)

CAUTION: When you perform this operation,always wear protective gloves to avoid contactwith the teeth of the blade.

- check that the main switch D (Fig. 7) is at position 0;- slacken the handles Q and slide the blades guide P as

far as it will go, following the direction on the arrow (Fig.8);

- remove the protective casing unscrewing the fourscrews;

- slacken the blade tension, turning the handwheel B in aanti-clockwise direction;

- extract the blade first from the guides and then fromthe rubber coated pulleys;

- insert the new blade first between the guides and thenonto the rubber coated pulleys, with the teeth facingas showed in (Fig. 9);

- put the blade under tension again as described in point3.1.

- replace the protective casing;- reposition the blade guides P in the correct position for

the next cut.

ATTENTION: This machine has been developedfor working with the blade rotating clockwise(Fig. 9).It is absolutely necessary to check that the bladeis produced according to this rotation mode.

3.6 BEARINGS BLADE GUIDE (Fig.9)

The blade-guide on the outside of the sawing machine areeccentric and adjustable so as to simplify blade replacementand to keep it guided as its best.They must always touch the blade slightly, so that theyrotate when the blade passes, but must not be completlylocked.In order to approach or remove the eccentric blade-guide,gently turn the head of the screws R using a 10 mm.wrenches key.

4 USE

4.1 RUNNING IN THE BLADE

ATTENTION: If the correct running in procedureis not performed, the bladès cutting precisionmay be irreparably compromised.

To obtain the best performance, the bi-metal blades fittedon your sawing machine must be run in for a short period.For this reason the first two or three cuts should be donewhere possible on a solid piece Ø 40-50 mm, using a veryslight pressure on the blade, and gradually increasingpressure in subsequent cuts.To gauge the correct pressure in normal operating conditionsdefined by this manual (see cutting table), consider forexample that the first cut on solid steel (eg. C40) Ø 50 mmshould be done in about 4 minutes.After running-in, the same piece may easily be cut inabout 2 minutes. If the running-in process is done correctly,the finish and precision of the cut will be of better qualityand the blade will last longer.

4.2 WORKING (Fig. 7)

Turn the main switch D to position 1 : in doing the switchcomes on and the machine is ready for operation.

ATTENTION: Before starting any cuttingoperation, check that all the protections arecomplete and in the correct position.

Once you have completed all the procedures and operationsdescribed so far, you may start the working processes.To perform the cut, move to the front of the machine andgrip the handgrip with your right hand.

ATTENTION: Keep your left hand away from thecutting area and on no account try to reach itwhen cutting is in process.

Use your right-hand thumb to press the side release buttonB (Fig. 7): as such you will disable the safety systemthat prevents any unintentional starts. Then use your right-hand forefinger to press start button A and lower the bodygradually until the blade lightly touches the work piece tobe cut.

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SECTION ANGLE CUTTING

0 gradi

45 gradi

60 gradi

102

100 x 100

90 x 120

80

80 x 80

80 x 82

50

43 x 43

43 x 50

4.4 CUTTING CAPACITY (Fig.10)

The table below specifies the cutting capacity at 0, 45 and60 degrees which may be obtained in normal conditions ofuse described in this manual and without placing any otherobject between the jaws of the clamp.

4.5 CORRECT POSITIONING OF THE PIECE INTHE CLAMP (Fig. 11)

The pieces to be cut should be fitted directly between thejaws without adding other objects.

ATTENTION: Never hold the pieces to be cut inyour hand.

When the pieces to be cut are profiled sections, flat piecesor special shapes, refer to the examples shown in thefigures.If the thickness of the profiled section is to be very thin,an outline should be fitted which copies the profile insidethe profiled section itself to stop it being crushed betweenthe jaws.

4.6 CUTTING TABLE

5 ACCESSORIES

5.1 CHOISE OF BLADE

Your sawing machine is equipped with a bi-metal blademeasuring 1440x13x0.65 mm with variable toothing 8/12teeth per inch, for use in the majority of cuts possible withthis machine.For special requirements (see cutting table point 4.6), forexample, for cutting large solid sections or profiled sectionsor corner pieces of small thickness, there are also bladesavail-able with 6, 14 or 18 teeth per inch.

MATERIAL: M42 (acciaio per molle + acciaio HSS)EXTENSION : mm 1440HEIGHT: mm 13THICKNESS: mm 0,65TOOTHING: standard 8/12 optional 6-14-18

6 MAINTENANCE

6.1 REGULAR MAINTENANCE

The operations of ordinary maintenance, which may alsobe performed by non-specialist personnel, are all describedin the previous sections and here below.1. Before performing any maintenance operation,

disconnect the machine electric plug from the walloutlet.

2. During maintenance operations, always wear personalprotection (safety goggles and gloves).

3. Remove the processing residues from the cuttingarea and the blade guides whenever necessary.You are advised to use a suction device or a brush.

ATTENTION: Do not use jets of compressed air.

4. If you do not intend to use the sawing machine for along time, clean it and put it in a dry place if possible.In these cases it is advisable to slacken off theblade so that it is not kept tight for no reason.

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6.2 ASSISTENCE

Should it be necessary to call qualified personnel foroperations of extraordinary maintenance, or in the case ofrepairs, under guarantee or at a later date, you shouldalways contact an authorized service centre or the factorydirectly, if there is no service centre in your area.

6.3 DISPOSAL OF THE MACHINE, PACKING

At the end of the machine life, if themachine must be scraped, contactan authorised waste disposal centrein order to comply with the Standardsfor hygiene and environmentsafeguard.The packing must be disposed ofaccording to the ruling standards bydelivering it to authorised people forthe collection, disposal or reclaim.Please contact the ASSOCIATION OF USED OILS near toyou.

7 TROUBLESHOOTING

Defective motor, power cable or plug.

Blown electric panel fuses.

No voltage in the mains system.

The overload cutout has tripped.

Motor overheating.

Motor overload caused by excessivecutting pressure.

Motor breakdown.

The setting of the H and K retainers(point 3.3) is inaccurate.

Excessive cutting pressure (on pipesand section bars).

Incorrect blade toothing in relation tothe piece to cut.Incorrect adjustment of the eccentricand sliding blade-guides.

Incorrect cutting speed in relation tothe piece to cut.

The piece is wrongly positioned inthe vice.

The blade is worn or its toothing isnot right for the thickness of the piecebeing cut.

Excessive cutting pressure.

Incorrect eccentric blade-guideadjustment.

Excessive wear of the pulley rubberlinings.

The blade slips on the pulleys,caused by oil or grease required forcutting operations.

Specialized personnel should check the machine; donot attempt to repair the motor by yourself.

Check fuse integrity and replace, if necessary.

Check for voltage in the mains system.

Release the run button and wait a few minutes for theoverload cutout to reset.

Check that motor air intakes are clear.

Perform the cut on the piece at the correct pressure.

Specialized personnel should check the machine; donot attempt to repair the machine by yourself.

Set the retainers by unloosening the fastening screwsand re-positioning them.

Decrease cutting pressure.

Check the cutting parameters (blade toothing, cuttingspeed) in the cuts table (point 4.6).

Check blade-guide adjustment (points 3.5 and 3.6).

Check piece positioning and clamping in the vice (point4.5).

Check the cutting parameters (blade toothing, cuttingspeed) in the cuts table (point 4.6).

Decrease cutting pressure.

Check eccentric blade-guide adjustment (point 3.6).

Specialized personnel should check the pulleys andreplace them if necessary.

Never use any type of lubricant or coolant for thecutting operations; specialized personnel should checkand, if necessary, replace the pulleys.

The motor does notwork.

Overload cutouttripped.

Inaccurate cuttingangle at 90° - 45° - 60°.

Inaccurate cutsquaring.

Cut finish is coarse orcorrugated.

The blade tends toprotrude from theguides.

PROBLEMS PROBLEMS CAUSES SOLUTIONS SUGGESTED

2002/96/EC

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44 0.59.60.0245 5.10.05.0746 0.08.02.5647 DIN 7500 M4 x 848 5.05.01.2949 UNI 6954 P8 x 2550 5.13.07.3451 5.00.15.7252 5.13.79.1453 0.15.51.5254 5.05.01.2855 DIN 7500 M5 x 1056 0.80.23.2457 5.18.17.2758 5.04.27.5259 DIN 7500 M4x 1560 5.15.41.0361 5.12.40.64626364 7.21.42.1265 5.12.40.6566 0.60.62.0567 5.12.40.6668 UNI 5933 M6 x 1569 3.27.73.4870 5.18.17.2871 0.17.99.0172 5.21.42.25

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79 5.18.17.3880 0.14.70.0081 0.12.07.0682 UNI 5721 M683 UNI 1751 Ø 684 5.13.07.7485 0.17.40.1686 0.59.06.3487 0.12.90.0488 UNI 5732 M6 x 2089 5.10.00.7590 5.10.00.7491 5.10.00.6592 5.10.00.6493 5.18.16.2294 0.60.06.0795 5.12.06.3896 0.59.06.2497 0.17.40.2298 5.13.07.3299 UNI 5732 M6 x 30100 5.18.17.29

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