Section 7 – Conveyor Profile, Hardware and Guidesmiccolucent.net/.../01/TSplus-Conveyor-Profile-Hardware-and-Guides.pdf7-0 Bosch Rexroth Corporation TSplus Assembly Conveyors 8981

Conveyor Profiles, Hardware and Guides

TSplus Assembly Conveyors 8981 500 269 08/14Bosch Rexroth Corporation07-

7

Section 7 – Conveyor Profile, Hardware and Guides

QV2 Cross Connectors

7-1

Connection Links7-1

CW2 Conveyor Wiper Kit

7-2

SP2/C-H, SP2/R-H H.D. Conveyor Section

Profiles7-8

SP2/B, SP2/B-50, SP2/B-100, SP2/R, SP2/C

Conveyor Section Profiles7-3 to 7-5

FP2/H, GP2/HH.D. Flat-top and Roller

Guide Profile7-9

FP2/B, FP2/B-100 Belt Guide Profile

7-6

FP2/R, FP2/C Roller & Flat-Top

Chain Guide Profile 7-7

With the 10 mm T-slot on the sides and bottom of the conveyor section profile it is possible, using connection links and cross connectors, to extend the conveyor to any length requirement you may have. Cross connectors are used to keep the conveyor rails parallel and should be used at 2000 mm intervals. Connection links are used to extend conveyor profile sections. Guide profile functions as a bearing surface for the belt or chain and also guides the workpiece pallet.

In addition, the T-slots provide a mount-ing location for pallet guides, wiper kits or other components and accessories.

GP 2

FP 2

Bosch Rexroth Corporation8981 500 269 08/14 TSplus Assembly Conveyors


17-

7

* Cross link length corresponds to nominal workpiece pallet length (LWT) or width (BWT).

Cross ConnectorsModel QV2

B - 75typ.

45 x 60Profile

Connection links join conveyor sections end-to-end. Two connection links are required to join conveyor sections, one on each rail. They are constructed of steel for maximum strength and come with all required fastening hardware.

Connection Link

Ordering Information for Connection Link

180

10.6

20

M8 25 Nm

10

Conveyor rail A

Conveyor rail B

Connection link

Part Number3842 528 746

DescriptionConnection Link (qty.1)

Ordering Information for Cross Connectors QV2

Dimensional data for Connection Link

Cross connectors are used to maintain conveyor section width and alignment. Typically, cross connectors are placed at the mid-point of 2000 mm conveyor sections. Additional cross connectors are required for longer sections and should be spaced at a maximum of 2000 mm apart. They are ordered according to line width. Connection hardware is included.

Your selection:

Width* (B) in mm160, 240, 320, 400

480, 640, 800, 1040

Specify part number,then select from the options below.

Yourchoices are:

Part Number3842 994 635



7

This wiper will mechanically remove any foreign material from the belt or flat-top chain surface (e.g. screws, nuts or other assembly hardware) that could dam-age or jam the conveyor and drive if not removed.

Wiper kits are designed for pallet payloads with weights of 3kg or greater. Reverse operation is not possible on conveyor sections equipped with wiper kits.

The wiper kit is delivered fully assembled. A right hand and left hand kit is required for each conveyor section.

Application Note: Conveyor wiper kits are not for use with roller chain.

Installation Note: To install a conveyor wiper, the GP2 guide profile will have to be cut out (for belt) or milled (for flat top chain) to allow for the wiper to retract.

Conveyor Wiper KitModel CW2

Ordering Information for Wiper Kit CW2

Part Number 3842 532 679 3842 532 680

DescriptionConveyor Wiper, Right HandConveyor Wiper, Left Hand

RightHand



37-

7

SP 2/B SP 2/B-50 SP 2/B-100 SP 2/C-100 SP 2/C-H SP 2/R-100 SP 2/R-H

Moment of Inertia

Section Modulus

Profile Surface

Weight

Profile Groove Size

Page

Ix [cm4] 49.6 46.2 95.1 128 156.8 144 155.6

Iy [cm4] 25.8 16.9 30.4 37 54.9 40.1 51.3

Wx [cm3] 12.1 5.3 20.0 24.6 31.9 27.7 31.6

Wy [cm3] 11.5 7.5 13.5 16.4 21.4 17.8 19.8

A [cm2] 10.40 6.90 11.9 15.0 19.3 16.4 19.0

m [kg/m] 2.8 1.9 3.2 4.0 5.3 4.4 5.2

[mm]

7-4 7-4 7-4 7-5 7-8 7-5 7-8

10 10 10 10 10 10108

Conveyor Section ProfilesModel SP2/...

All Rexroth Conveyor section profile is a natural-colored anodized extruded aluminum. The T-slot in each side and on the bottom of the profile allow conveyor modules or peripheral devices to be at-tached with T-bolts or T-nuts, eliminating the need for additional machining.

Technical specifications:



7

The belt profile is a natural-color anod-ized aluminum extrusion. The T-slot in each side and on the bottom of the pro-file allow conveyor modules or peripheral devices to be attached with T-bolts or T-nuts, eliminating the need for additional machining.

There are three types of conveyor sec-tion profile:

• Standard SP2/B profile is used for applications where the pallet payload is under 30 kg.

• The SP2/B-50 profile has a lower height, making it ideal for use at man-ual workstations where lighter section loads and increased clearance (e.g. for operator leg room) are required.

• The SP2/B-100 profile is used where pallet payloads exceed 30 kg.

Profile is available in cut-to-order lengths, or full uncut lengths. Please refer to the ordering options below for available lengths.

Conveyor Section Profile Model SP2/...

SP2/B SP2/B-50 SP2/B-100

253845

816.5

35

20

50

10

1020

253945

352010

75ø5.55

1028

18

253945

2010

1010

9535

Ordering Information SP2/B Belt Conveyor Profile

Cut-to-length, each

Part Number 3842 992 884/...

Single uncut stick, L = 6170 mm, each

Part Number 3842 532 698

Ordering Information SP2/B-50 Belt Conveyor Profile

Cut-to-length, each

Part Number 3842 992 903/...



To order conveyor profile 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a standard 2000 mm belt conveyor profile, your part number should look like this:

3842 992 884/2000.

Min. cut length = 200 mmMax. cut length = 6000 mm

Ordering Information SP2/B-100Belt Conveyor Profile

Cut-to-length, each

Part Number 3842 993 259/...




3842 993 259/2000.



3842 992 903/2000.


SP2/B SP2/B-50 SP2/B-100



57-

720.3 10.2

45.7

105.7

45

Conveyor Section Profile Model SP2/C-100, SP2/R-100

This natural-colored anodized aluminum extrusion is available in two styles; one for roller chain, and one for flat-top chain. Use the SP2/R profile with roller chain con-veyors and the SP2/C profile with flat-top chain conveyors.

The T-slot in each side and on the bottom of the profile allow conveyor modules or peripheral devices to be attached with T-bolts or T-nuts, eliminating the need for additional machining.

SP2/C Flat-top chain profile

Ordering Information SP2/R Roller chain Conveyor Profile

Cut-to-length, each

Part Number 3842 993 064/...

Uncut Stick, L = 6100 mm, each


Ordering Information SP2/CFlat-top chain Conveyor Profile

Cut-to-length, each

Part Number 3842 993 065/...



To order conveyor profile 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a standard 2000 mm chain conveyor profile, your part number should look like this:

3842 993 064/2000.


To order conveyor profile 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a standard 2000 mm chain conveyor profile, your part number should look like this:

3842 993 065/2000.


Length

SP 2/R-100

Length

SP 2/C-100

20.3 10.5

45.7

105.7

45

SP2/R Roller chain profile



7

The belt guide profile FP2/B functions as both a bearing surface for the belt and a guide for the workpiece pallet. Belt guide FP2/B is for use with all belt section pro-files: SP2/B, SP2/B50, and SP2/B100. Belt guides mechanically snap in place.

NOTE: Belt sections (page 3-7) come with the belt guide profile pre-installed.

Material: Electrically conductive polyamide PA 12.

Color: Black

Belt Guide ProfileModel FP2/B

FP2/B Belt Guide Profile(shown with SP2/B conveyor profile)

Ordering Information FP2/B,Belt Guide Profile

Cut-to-length, each

Part Number 3842 992 651/...



To order guide profile 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a standard 2000 mm belt guide profile, your part number should look like this:

3 842 992 651/2000.




77-

7

Chain Guide ProfileModels FP2, GP2

The slide profile acts as a bearing surface for the flat-top chain or roller chain while the guide profile guides the workpiece pallet. Both the GP2 slide profile and FP2 guide profile slide onto the aluminum conveyor profile.

The same guide profile and slide profile are used for both standard roller chain and flat-top chain conveyor sections (ST2/R-100, ST2/C-100).

Each upper flat-top chain transport GP2 slide profile should be single pinned to the aluminum profile at the return end of the section. Instructions on how to pin the slide profile are included in the operation, assembly and installation manual.

Note: Each conveyor section profile requires 4 GP2 slide profiles and 1 FP2 guide profile. All profiles are sold in a quantity of one.

Material:GP2: Polyamide (anti-static)FP2: Polyamide (anti-static)

Roller chain guide profileFlat-top chain guide profile

GP 2

FP 2

Length

GP 2

FP 2

Length

FP2 Guide Profile

GP2 Slide Profile(Transport)

GP2 Slide Profile(Return)

FP2 Guide Profile

GP2 Slide Profile(Transport)

GP2 Slide Profile(Return)

Description

Guide Profile

Guide Profile FP2/R-C (cut-to-length)

Guide Profile FP2/R-C (uncut stick)

Slide Profile

Slide Profile GP2/R-C (cut-to-length)

Slide Profile GP2/R-C (uncut stick)

100-6000

6000

100-6000

6000

1

1

4

4

3842 993 090/...mm

3842 529 938

3842 993 066/...mm

3842 529 937

Length (mm)

Qty Req. per Conveyor Rail

Part Number

Ordering Information for FP2, GP2 Guide Profiles



7

SP2/C-H

H.D. Conveyor Section ProfileModels SP2/C-H, SP2/R-H

This natural-colored anodized aluminum extrusion is available in two styles. One for roller chain and one for flat-top chain. Use the SP2/R-H profile with heavy duty roller chain conveyors (ST2/R-H and ST2/R-H Vplus) and the SP2/C-H profile with heavy duty flat-top chain conveyors (ST2/C-H).

The T-slot in each side and on the bottom of the profile allows conveyor modules or peripheral devices to be attached with T-bolts or T-nuts, eliminating the need for additional machining. Both heavy duty pro-files also include an integrated cable duct, located on the outside of the profile.

Length

Length

Ordering Information SP2/R-H H.D. Roller Chain Conveyor Profile

Cut-to-length, each

Part Number 3842 993 437/...



Ordering Information SP2/C-HH.D. Flat-top Chain Conveyor Profile

Cut-to-length, each

Part Number 3842 993 438/...



To order conveyor profile 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a standard 2000 mm H.D. roller chain conveyor profile, your part number should look like this:

3842 993 437/2000.


To order conveyor profile 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a standard 2000 mm H.D. flat-top chain conveyor profile, your part number should look like this:

3842 993 438/2000.


SP2/R-HH.D. Roller Chain Profile

SP2/C-HH.D. Flat-Top Chain Profile

50.0

20.1

39.0

99.0

10.0

CableDuct

50.0

20.3

39.0

99.0

CableDuct

10.0

SP2/R-H



97-

7

FP2/H-St

or GP2/H-St

GP2/H-Kst

or GP2/H-St

GP2/H-Kst

H.D. Chain Guide ProfileModels FP2/H-St, GP2/H-St, GP2/H-Kst

The slide profile acts as a bearing surface for the flat-top chain or roller chain while the guide profile guides the workpiece pallet. These guide and slide profiles are designed specifically for use with the H.D. aluminum conveyor profile sections (ST2/C-H, ST2/R-H and ST2/R H-Vplus).

The same guide profile and slide profile(s) are used for both H.D. alumi-num conveyor profile sections (ST2/C-H, ST2/R-H and ST2/R-H Vplus). The guide profile (FP2/H-St) is made of steel, while the slide profile is available in either plastic (GP2/H-Kst) or steel (GP2/H-St).

Each H.D. conveyor profile requires 4 GP2/H slide profiles and 1 FP2/H guide profile. All profiles are sold in lengths of 3 meters and in a quantity of one.

FP2/H-St

GP2/H-St

FP2/H-St

GP2/ H-Kst

Description

Guide Profile

Guide Profile FP2/H-St (Steel)

Slide Profile

Slide Profile GP2/H-St (Steel)

Slide Profile GP2/H-Kst (Plastic)

3000

3000

3000

1

4

4

3842 537 893

3842 537 891

3842 537 892

Length (mm)Qty Req. perConveyor Rail Part Number

Ordering Information for FP2/H-St, GP2/H-St, GP2/H-Kst

Roller Chain Guide ProfileFlat-Top Chain Guide ProfileFP2/H-St

or GP2/H-St

GP2/H-Kst

or GP2/H-St

GP2/H-Kst

NOTE: When install-ing GP2/H-ST steel slide profiles into the SP2/R-H conveyor profile for use with Vplus roller chain.

The slide profile must be located in lower position as shown in illustration at left.

Documents

Section 7 – Conveyor Profile, Hardware and Guidesmiccolucent.net/.../01/TSplus-Conveyor-Profile-Hardware-and-Guides.pdf7-0 Bosch Rexroth Corporation TSplus Assembly Conveyors 8981