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AC Power Module, 208V/60HZ, U.S.
AC Power Module, 200V/50 Hz
AC Power Module, 200V/60 Hz
1
2
3
AC Power Module, 400V/50 Hz4
A-Box Assembly, USPlug Connections
A-Box Assembly, USCable Connections
5
6
SECTION 7AC POWER MODULES
Main Home Page Home Table of Contents
35 PL
84
85
49
48
47
532 PL
42
41
46
2 PL
2 PL
2 PL
8 PL
91
97
90
87
3 PL
3 PL
3 PL
88
45
44
46
98 10
134
165
158
19
20
21
150
178
165
4 PL
4 PL
7 PL
7 PL
7 PL
2 PL
2 PL
177
164
130
123
16 PL
16 PL
16 PL
16 PL
16 PL 4 PL
4 PL
4 PL
5 PL
163
175
1272 PL
1634 PL
77
78
1442 PL
1804 PL
1774 PL
164
130
1234 PL
4 PL
4 PL
1238 PL
1308 PL
164
177
1808 PL
8 PL
8 PL
1564 PL
1272 PL
1634 PL
77
78
1442 PL
1564 PL
28
120
125
180
177
164
131
4 PL
4 PL
4 PL
4 PL
4 PL
4 PL
232 6 PL
233
234
220
216
6 PL
2 PL
27
124 6 PL
163 6 PL
175 6 PL
186 6 PL
2 PL
130
11
157 4 PL
164 4 PL
4 PL
3
125
32
28 PL
126
4 PL
33
34
35
36
372 PL
3 PL
5 PL129
72
5 PL
NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.
Refer to second page followingfor Rear View of AC Power Module Assembly.
2
80
81
FRONT VIEWAC POWER MODULE ASSEMBLY
3SEC12 0 65
See Detail A
18
177
73
141
19
2 PL
2 PL
See Detail B
4 PL135
16
4 PL165
178 4 PL
40
43
180
52
51
50
9 PL 53
7100-3129-06
86
4 PL
4 PL
69
68
224
101 18
2 PL
23 PL4 PL23 PL
92139168162171113
2 PL2 PL
2 PL
55134165178
4 PL23 PL23 PL
136153181159166170
67
93
95
13 158 165 133
219
89
160 166
3 PL
3 PL
5
152 160 166
3 PL 3 PL
3 PL
4 PL 4 PL
4 PL
6
30
RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY
6 PL
6 PL
6 PL
7
158
135
165
!
!
WARNING
THIS CONNECTOR CONTAINS HIGH
VOLTAGE AND IS INTENDED FOR
USE BY QUALIFIED AG ASSOCIATES
PERSONNEL ONLY.
DO NOT REMOVE THE COVER FROM
THIS TEST CONNECTOR.
POWER REQUIREMENTS
V:208A:86
PH:360:Hz
SeeDetail D
SeeDetail C
24
167
173
189
4 PL
4 PL
4 PL
82
3 PL
3 PL
3 PL183
148
1656 PL
6 PL
2 PL8
158
165
6 PL151
56
221
31
7100-3129-06
137
3 PL
7100-3129-06
148
126
4
5917 PL
14034 PL
16334 PL
17628 PL
583 PL
1466 PL
1776 PL
1646 PL145 6 PL
164 6 PL
177 6 PL
209
210
3 PL
3 PL
3 PL
6 PL
4 PL
1584 PL
1654 PL
66
79
193
114
191
194
9
REAR VIEWAC POWER MODULE ASSEMBLY
AG Associates
208
191
114
607 PL
11565 PL
3
SEC12
06
522
74
23
12
70
99122
100
26
71
130
4 PL
4 PL
2 PL
157
164
4 PL 180
4 PL
4 PL
142
4 PL
164
157
3 PL
3 PL
3 PL
188
173
143
4 PL
4 PL
2 PL
147
177
2 PL
Detail A
Detail C
6 PL 191
3 PL 107
3 PL 111
15
44 PL 192
Detail B
4 PL 138
3 PL
6 PL
110
6 PL173
6 PL167
6 PL188
6 PL143
191
3 PL116
4 PL 173
Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.
216
218
217
127163156186
148 165 158
220 215
10 PL
4 PL4 PL
2 PL
2 PL
2 PL
4 PL
175
4 PL
8 PL
Detail D
(Inside shell)
3 PL
167
7100-3129-06
3 PL 191
3 PL 112
4 PL 167
P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3671-01 Chassis, Power Module, 8108, 208 V, 60 Hz 7310-3671-01 AG Associates3 7310-2836-04 Circuit Breaker Panel, Power Module, 208 V 7310-2836-04 AG Associates4 7310-2865-04 Front Panel, Power Module, UL 7310-2865-04 AG Associates5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-04 Support, Mounting Plate, Main Circuit Breaker 7310-0570-04 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D16 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-240 V Pri, 24 V Sec, 500VA 7310-3663-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0032-01 Meter, Hour, 115V, 60 Hz, Non-Reset 710-0001 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-3-1-66F-4-8 Airpax Corporation33 5102-0018-01 Circuit Breaker, 2A, 2-Pole, Motor Delay 209-2-1-66F-4-8 Airpax Corporation34 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8 Airpax Corporation35 5102-0032-01 Circuit Breaker, 5A, 1-Pole, 240V 209-1-1-65-4-8 Airpax Corporation
P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer36 5102-0033-01 Circuit Breaker, 10A, 2-Pole, 240V 209-2-1-65-4-8 Airpax Corporation37 5102-0034-01 Circuit Breaker, 15A, 1-Pole, 240V 209-1-1-66F-4-8 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division55 7310-2852-01 Power Distribution Block, Modified, White 7310-2852-01 AG Associates56 7310-5020-01 Ground Block, Copper, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMA L6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B67 1406-0082-01 Plug, Nylon, Black, 3/4” Diameter 62MP0750 Micro Plastics68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-01 Shield Assembly, Contactor, Power Module 7100-3067-01 AG Associates73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates
P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, “1 CON” 7500-0054-01 AG Associates81 7500-0054-07 Label, Self-Adhesive, “2 CON” 7500-0054-07 AG Associates82 2412-0004-01 Label, Self-Adhesive, “T1, 24V, 500VA” 2412-0004-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, “TB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, “TB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, “TB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, “TB5” 7500-0054-24 AG Associates88 7500-0054-46 Label, Self-Adhesive, “TB4” 7500-0054-46 AG Associates89 7500-0054-53 Label, Self-Adhesive, “NB1” 7500-0054-53 AG Associates90 2410-0043-01 Label, Self-Adhesive, “NB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, “NB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, “GB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, “GROUND” 7310-2089-01 AG Associates95 7310-1975-05 Label, Power Requirements, 208V 60 Hz 7310-1975-05 AG Associates97 2410-0046-01 Label, Self-Adhesive, “K9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, “K1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, “TR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, “PCB1” 2410-0038-01 AG Associates101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0166-01 Lug, 1/4 Stranded, N 2/0-1/0 AWG 55136 T & B113 2115-0165-03 Lug, 3/8 Stranded, 2/0-1/0 AWG 90 Degrees 54110UB T & B114 2115-0165-02 Lug, 5/16 Stranded, 2/0-1/0 AWG 54158 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.116 2115-0165-01 Lug, 1/4 Stranded, 2/0-1/0 AWG, Straight 54157 T & B
P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF122 2507-9510-01 Standoff, 1/4 Hex, Female, 6-32 x 1.38 6951-0632-1 Lyntron123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0414-06 Screw, SST, Socket Head, 8-32 x .38 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-04 Screw, SST, Socket Buttonhead, 4-40 x .25 – – – – – – – – – –141 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –142 2806-0412-22 Screw, SST, Socket Head, 6-32 x 1.38 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –151 2806-0514-10 Screw, SST Socket Buttonhead, 8-32 x .62 – – – – – – – – – –152 2806-0517-10 Screw, SST, Socket Buttonhead, 10-32 x .62 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –
P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B193 3105-0122-03 Spiral Wrap, Flame Retardent, 2” T50FRC Panduit194 6004-1028-03 Wire, 600V, 1/0, Green/Yellow 1284-1/0-1045/30-54 Storm Products
P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer208 6004-1028-01 Wire, 1/0, 105 C. 600V, Black 1284-1/0-1045/30-0 Storm Products209 7310-3150-01 Wiring Duct, Modified, Power Module 7310-3150-01 AG Associates210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.216 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle w/ Plastic Stop 207445-01 Amp, Inc.218 7310-2965-01 Bracket, Hiport Test Receptacle 7310-2965-01 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates220 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.221 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally232 2105-2003-01 Contact, Crimp 24-20 AWG 66099-3 Amp, Inc.233 2104-8001-02 Connector, CPC, 14-Pin, Receptacle 206043-3 Amp, Inc.234 2104-8001-01 Connector, CPC ,14-Pin, Plug 206044-1 Amp, Inc.
Notes: The schematic for this AC Power Module is AG P/N 8520-0741-01.
35 PL
84
85
49
48
47
532 PL
42
41
46
2 PL
2 PL
2 PL
8 PL
52
51
50
9 PL
9197
90
87
3 PL
3 PL
3 PL
88
45
44
46
98 10
134
165
158
18
19
20
21
150
178
165
4 PL
4 PL
7 PL
7 PL
7 PL
2 PL
2 PL
177
164
130
123
16 PL
16 PL
16 PL
16 PL
16 PL 4 PL
4 PL
4 PL
5 PL
163
175
1272 PL
1634 PL
77
78
1442 PL1804 PL
1774 PL
164
130
1234 PL
4 PL
4 PL
1238 PL
1308 PL
164
177
1808 PL
8 PL
8 PL
1564 PL
127 2 PL
163 4 PL
77
78
144 2 PL
156 4 PL
28
120
125
180
177
164
131
4 PL
4 PL
4 PL
4 PL
4 PL
4 PL
61
62
115
116
2 PL
2 PL
61
27
62 2 PL
115 4 PL
116 4 PL
124 6 PL
163 6 PL
175 6 PL
186 6 PL
2 PL
2 PL
130
11
157 4 PL
164 4 PL
4 PL
3
125
32
26 PL
126
4 PL
33
3435
37
36
5 PL129
72
5 PL
NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.
Refer to second page followingfor Rear View of AC Power Module Assembly.
2
80
81
86
FRONT VIEWAC POWER MODULE ASSEMBLY
3SEC12 0 65
See Detail A
18
178
73
141
19
2 PL
2 PL
See Detail B
4 PL134
16
4 PL165
178 4 PL
53
4 PL
4 PL
69
68
224
101
40
43
180
7100-3135-04
2 PL
23 PL4 PL23 PL
92139168162171
2 PL
117 113
4 PL23 PL23 PL
136153181159166170
67
93
95
13 158 165 133
219
160 166
3 PL
3 PL
3 PL
5
152 160 166
3 PL 3 PL
3 PL
4 PL 4 PL
4 PL
6
30
RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY
6 PL
6 PL
6 PL
7
158
135
165
!
!
WARNING
THIS CONNECTOR CONTAINS HIGH
VOLTAGE AND IS INTENDED FOR
USE BY QUALIFIED AG ASSOCIATES
PERSONNEL ONLY.
DO NOT REMOVE THE COVER FROM
THIS TEST CONNECTOR.
POWER REQUIREMENTS
V:208A:86
PH:360:Hz
SeeDetail D
SeeDetail C
24
189
167
173
4 PL
16 PL
4 PL
4 PL
82
83
223
222
3 PL
3 PL
3 PL183
148
165
6 PL
6 PL
6 PL
2 PL 8
151
158
165
56
221
31
137
25
189
167
173
4 PL
4 PL
4 PL
7100-3135-04
7100-3135-04
148
126
4
5914 PL
14028 PL
16328 PL
17628 PL
586 PL
14612 PL
17712 PL
16412 PL145 6 PL
164 6 PL
177 6 PL
209
210
3 PL
3 PL
3 PL
6 PL
4 PL
1584 PL
1654 PL
66
79
193
114
191
194
9
REAR VIEWAC POWER MODULE ASSEMBLY
AG Associates
208
191
114
607 PL
11565 PL
3
SEC12
06
522
74
23
12
70
99122
100
26
71
130
4 PL
4 PL
2 PL
157
164
4 PL 180
4 PL
4 PL
142
4 PL
164
157
3 PL
3 PL
3 PL
188
173
143
4 PL
4 PL
2 PL
147
177
2 PL
Detail A
Detail C
6 PL 191
3 PL 107
3 PL 111
15
44 PL 192
Detail B
4 PL 138
3 PL
6 PL
110
6 PL173
6 PL167
6 PL188
6 PL143
191
3 PL112
4 PL 173
Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.
216
218
217
127163156186
148 165 158
220 215
12 PL
4 PL4 PL
2 PL
2 PL
2 PL
4 PL
175
4 PL
8 PL
Detail D
(Inside shell)
3 PL
167
7100-3135-04
3 PL 191
3 PL 112
4 PL 167
P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3012-03 Chassis, Power Module 7310-3012-03 AG Associates3 7310-2864-04 CB Panel, Power Module, Warm Gray 7310-2864-04 AG Associates4 7310-2865-04 Front Panel, Power Module, UL 7310-2865-04 AG Associates5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-04 Support, Mounting Plate, Main Circuit Breaker 7310-0570-04 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-02 Contactor, 3-Pole, 120 A LC1F115B5 Square D16 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-230 V Pri, 24 VSec, 500VA 7100-3661-01 AG Associates25 7310-3660-01 Transformer, 200/230V Pri, 115V Sec 1500VA 7100-3660-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0035-01 Meter, Hour, 115V 60 Hz 710-0009 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-3-1-66F-4-8-35 Airpax Corporation33 5102-0018-01 Circuit Breaker, 2A, 2-Pole, Motor Delay 209-2-1-66F-4-8-2 Airpax Corporation34 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8-10 Airpax Corporation35 5102-0055-01 Circuit Breaker, 7.5A, 2-Pole, 240V 209-2-1-66F-4-8-7.5 Airpax Corporation
P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer36 5102-0019-01 CB, 12.5A, 1-Pole, 250V, Motor Delay 209-1-1-66F-4-8-12.5 Airpax Corporation37 5102-0033-01 Circuit Breaker, 10A, 2-Pole, 240V 209-2-1-62F-4-8-10 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division56 7310-5020-01 Ground Block, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMAL6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.61 2101-0502 Housing, Nylon, Cap, 2-Position 1-480699-0 Amp, Inc.62 2101-0302 Housing, Nylon, Plug, 2-Position 1-480698-0 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B67 1406-0082-01 Plug, Nylon, Black, 3/4” Diameter 62MP0750 Micro Plastics68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-01 Shield Assembly, Contactor, Power Module 7100-3067-01 AG Associates73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates
P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, “1 CON” 7500-0054-01 AG Associates81 7500-0054-07 Label, Self-Adhesive, “2 CON” 7500-0054-07 AG Associates82 2412-0004-01 Label, Self-Adhesive, “T1, 24V, 500VA” 2412-0004-01 AG Associates83 2412-0005-01 Label, Self-Adhesive, “T2, 115V, 1500VA” 2412-0005-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, “TB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, “TB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, “TB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, “TB5” 7500-0054-24 AG Associates88 7500-0054-46 Label, Self-Adhesive, “TB4” 7500-0054-46 AG Associates90 2410-0043-01 Label, Self-Adhesive, “NB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, “NB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, “GB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, “GROUND” 7310-2089-01 AG Associates95 7310-1975-07 Label, PWR REQ, 200V 50 Hz 7310-1975-07 AG Associates97 2410-0046-01 Label, Self-Adhesive, “K9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, “K1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, “TR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, “PCB1” 2410-0038-01 AG Associates101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0166-01 Lug, 1/4 Stranded, N 2/0-1/0 AWG 55136 T & B113 2115-0165-03 Lug, 3/8 Stranded, 2/0-1/0 AWG, 90 Degrees 54110UB T & B114 2115-0165-02 Lug, 5/16 Stranded, 2/0-1/0 AWG, Straight 54158 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.
P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer116 2101-0640 Contact, Socket, Gold-Plated, 20-14 AWG 350550-7 Amp, Inc.117 2115-0001 Terminal, Ring, 12-10AWG, Insulated RC10-10 Ansley120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF122 2507-9510-01 Standoff, Hex, Female, 6-32 x 1.38 AL 6951-0632-1 Lyntron123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0414-06 Screw, SST, Socket Head, 8-32 x .38 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-06 Screw, SST, Socket Buttonhead, 4-40 x .38 – – – – – – – – – –141 2806-0514-20 Screw, SST, Socket Buttonhead, 8-32 x 1.25 – – – – – – – – – –142 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –151 2806-0514-10 Screw, SST, Socket Buttonhead, 8-32 x .62 – – – – – – – – – –
P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer152 2806-0517-10 Screw, SST, Socket Buttonhead, 10-32 x .62 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B
P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer193 3105-0122-03 Spiral Wrap, Flame Retardent, 2 Inches SW50FR80 T & B194 6004-1028-03 Wire, 600V, 1/0, Green/Yellow 1284-1/0-1045/30-54 Storm Products208 6004-1028-01 Wire, 1/0, 105 C. 600V, Black 1284-1/0-1045/30-0 Storm Products209 7310-3150-01 Wiring Duct, Modular, Power Module 7310-3150-01 AG Associates210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc. 216 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle w/ Plastic Strap 207445-01 Amp, Inc.218 7310-2965-01 Bracket, Hipot Test Receptacle 7310-2965-01 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates220 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.221 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates222 7100-3765-01 Harn, Leak Detector 7100-3765-01 AG Associates223 6011-0116-01 Stick Down Clips SS-1 Gemini Japan Co., Inc.224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally
Notes: The schematic for this AC Power Module is AG P/N 8520-0739-01.
35 PL
84
85
49
48
47
532 PL
42
41
46
2 PL
2 PL
2 PL
8 PL
52
51
50
9 PL
9197
90
87
3 PL
3 PL
3 PL
88
45
44
46
98 10
134
165
158
18
19
20
21
150
178
165
4 PL
4 PL
7 PL
7 PL
7 PL
2 PL
2 PL
177
164
130
123
16 PL
16 PL
16 PL
16 PL
16 PL 4 PL
4 PL
4 PL
5 PL
163
175
1272 PL
1634 PL
77
78
1442 PL1804 PL
1774 PL
164
130
4 PL
4 PL
4 PL
1238 PL
1308 PL
164
177
1808 PL
8 PL
8 PL
1564 PL
127 2 PL
163 4 PL
77
78
144 2 PL
156 4 PL
28
120
125
180
177
164
131
4 PL
4 PL
4 PL
4 PL
4 PL
4 PL
61
62
115 2 PL
2 PL
61
27
62 2 PL
115 4 PL
116 4 PL
124 6 PL
163 6 PL
175 6 PL
186 6 PL
2 PL
2 PL
130
11
157 4 PL
164 4 PL
4 PL
5 PL129
72
5 PL
NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.
Refer to second page followingfor Rear View of AC Power Module Assembly.
2
80
81
86
FRONT VIEWAC POWER MODULE ASSEMBLY
3SEC12 0 65
See Detail A
18
178
73
141
19
2 PL
2 PL
See Detail B
4 PL134
16
4 PL165
178 4 PL
53
4 PL
4 PL
69
68
224
101
40
43
180
7100-3136-043
125
32
28 PL
126
4 PL
33
3435
35
36
36
37
123
116
2 PL
24 PL4 PL24 PL
92139168162171
2 PL
117 113
4 PL24 PL24 PL
136153181159166170
67
93
95
13 158 165 133
219
160 166
3 PL
3 PL
5
152 160 166
3 PL 3 PL
3 PL
4 PL 4 PL
4 PL
6
30
RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY
6 PL
6 PL
6 PL
7
158
135
165
!
!
WARNING
THIS CONNECTOR CONTAINS HIGH
VOLTAGE AND IS INTENDED FOR
USE BY QUALIFIED AG ASSOCIATES
PERSONNEL ONLY.
DO NOT REMOVE THE COVER FROM
THIS TEST CONNECTOR.
POWER REQUIREMENTS
V:208A:86
PH:360:Hz
SeeDetail D
SeeDetail C
24
189
167
173
4 PL
16 PL
4 PL
4 PL
25
189
167
173
4 PL
4 PL
4 PL 82
89
83
223
222
3 PL
3 PL
3 PL183
148
165
6 PL
6 PL
6 PL
2 PL 8
151
158
165
56
221
31
25
189
167
173
4 PL
4 PL
4 PL
7100-3136-04
137
3 PL
7100-3136-04
148
126
4
5914 PL
14028 PL
16328 PL
17628 PL
586 PL
14612 PL
17712 PL
16412 PL145 6 PL
164 6 PL
177 6 PL
209
210
3 PL
3 PL
3 PL
6 PL
4 PL
1584 PL
1654 PL
66
79
193
114
191
194
9
REAR VIEWAC POWER MODULE ASSEMBLY
AG Associates
208
191
114
607 PL
11565 PL
3
SEC12
06
522
74
23
12
70
99122
100
26
71
130
4 PL
4 PL
2 PL
157
164
4 PL 180
4 PL
4 PL
142
4 PL
164
157
3 PL
3 PL
3 PL
188
173
143
4 PL
4 PL
2 PL
147
177
2 PL
Detail A
Detail C
6 PL 191
3 PL 107
3 PL 111
15
44 PL 192
Detail B
4 PL 138
3 PL
6 PL
110
6 PL173
6 PL167
6 PL188
6 PL143
191
3 PL112
4 PL 173
Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.
216
218
217
127163156186
148 165 158
220 215
12 PL
4 PL4 PL
2 PL
2 PL
2 PL
4 PL
175
4 PL
8 PL
Detail D
(Inside shell)
3 PL
167
7100-3136-04
3 PL 191
3 PL 112
4 PL 167
P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200 /60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3012-03 Chassis, Power Module 7310-3012-03 AG Associates3 7310-2927-04 CB Panel, Power Module, Warm Gray 7310-2927-04 AG Associates4 7310-2865-04 Front Panel, Power Module, UL 7310-2865-04 AG Associates5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-02 Support, Mounting Plate, Main Circuit Breaker 7310-0570-02 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D16 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-230 V Pri, 24 VSec, 500VA 7100-3661-01 AG Associates25 7310-3660-01 Transformer, 200/230V Pri, 115V Sec 1500VA 7100-3660-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0032-01 Meter, Hour, 115V 60 Hz 710-0001 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-3-1-66F-4-8-35 Airpax Corporation33 5102-0018-01 Circuit Breaker, 2A, 2-Pole, Motor Delay 209-2-1-66F-4-8-2 Airpax Corporation34 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8-10 Airpax Corporation
P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer35 5102-0055-01 Circuit Breaker, 7.5A, 2-Pole, 240V 209-2-1-66F-4-8-7.5 Airpax Corporation36 5102-0019-01 CB, 12.5A, 1-Pole, 250V, Motor Delay 209-1-1-66F-4-8-12.5 Airpax Corporation37 5102-0033-01 Circuit Breaker, 10A, 2-Pole, 240V 209-2-1-62F-4-8-10 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division56 7310-5020-01 Ground Block, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMAL6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.61 2101-0502 Housing, Nylon, Cap, 2-Position 1-480699-0 Amp, Inc.62 2101-0302 Housing, Nylon, Plug, 2-Position 1-480698-0 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B67 1406-0082-01 Plug, Nylon, Black, 3/4” Diameter 62MP0750 Micro Plastics68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-01 Shield Assembly, Contactor, Power Module 7100-3067-01 AG Associates
P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, “1 CON” 7500-0054-01 AG Associates81 7500-0054-07 Label, Self-Adhesive, “2 CON” 7500-0054-07 AG Associates82 2412-0004-01 Label, Self-Adhesive, “T1, 24V, 500VA” 2412-0004-01 AG Associates83 2412-0005-01 Label, Self-Adhesive, “T2, 115V, 1500VA” 2412-0005-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, “TB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, “TB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, “TB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, “TB5” 7500-0054-24 AG Associates88 7500-0054-46 Label, Self-Adhesive, “TB4” 7500-0054-46 AG Associates89 2412-0003-01 Label, “T3, 115V, 1500VA” 2412-0003-01 AG Associates90 2410-0043-01 Label, Self-Adhesive, “NB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, “NB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, “GB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, “GROUND” 7310-2089-01 AG Associates95 7310-1975-08 Label, PWR REQ, 200V 60 Hz 7310-1975-08 AG Associates97 2410-0046-01 Label, Self-Adhesive, “K9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, “K1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, “TR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, “PCB1” 2410-0038-01 AG Associates101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0166-01 Lug, 1/4 Stranded, N 2/0-1/0 AWG 55136 T & B113 2115-0165-01 Lug, 1/4 Stranded, 2/0-1/0 AWG, Straight 54157 T & B
P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer114 2115-0165-02 Lug, 5/16 Stranded, 2/0-1/0 AWG, Straight 54158 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.116 2101-0640 Contact, Socket, Gold-Plated, 20-14AWG 350550-7 Amp, Inc.117 2115-0001 Terminal, Ring, 12-10AWG, Insulated RC10-10 Ansley120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF122 2507-9510-01 Standoff, Hex, Female, 6-32 x 1.38 AL 6951-0632-1 Lyntron123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0414-06 Screw, SST, Socket Head, 8-32 x .38 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-06 Screw, SST, Socket Buttonhead, 4-40 x .38 – – – – – – – – – –141 2806-0514-20 Screw, SST, Socket Buttonhead, 8-32 x 1.25 – – – – – – – – – –142 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –
P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –151 2806-0514-10 Screw, SST, Socket Buttonhead, 8-32 x .62 – – – – – – – – – –152 2806-0517-10 Screw, SST, Socket Buttonhead, 10-32 x .62 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –
P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B193 3105-0122-03 Spiral Wrap, Flame Retardent, 2 Inches SW50FR80 T & B194 6004-1028-03 Wire, 600V, 1/0, Green/Yellow 1284-1/0-1045/30-54 Storm Products208 6004-1028-01 Wire, 1/0, 105 C. 600V, Black 1284-1/0-1045/30-0 Storm Products209 7310-3150-01 Wiring Duct, Modular, Power Module 7310-3150-01 AG Associates210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.216 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle w/ Plastic Strap 207445-01 Amp, Inc.218 7310-2965-02 Bracket, Hipot Test Receptacle 7310-2965-02 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates220 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.221 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates222 7100-3765-01 Harn, Leak Detector 7100-3765-01 AG Associates223 6011-0116-01 Stick Down Clips SS-1 Gemini Japan Co., Inc.224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally
Notes: The schematic for this AC Power Module is AG P/N 8520-0512-01.
4
125
32
26 PL
126
4 PL
33
37
36
35
34 3537
35
24 PL
84
85
49
48
47
532 PL
42
41
46
2 PL
2 PL
2 PL
8 PL
91
97
90
87
2 PL
2 PL
94
45
44
46
98 10
134
165
158
19
20
21
150
178
165
4 PL
4 PL
7 PL
7 PL
7 PL
2 PL
2 PL
177
164
130
123
16 PL
16 PL
16 PL
16 PL
4 PL
4 PL
4 PL
5 PL
163
175
1272 PL
163
4 PL
77
78
1442 PL
1804 PL
1774 PL
164
130
1234 PL
4 PL
4 PL
1238 PL
1308 PL
164
177
1808 PL
8 PL
8 PL
1564 PL
1272 PL
1634 PL
77
78
1442 PL
1564 PL
28
120
125
180
177
164
131
4 PL
4 PL
4 PL
4 PL
4 PL
4 PL
121 6 PL
62
61
116
63
6 PL
2 PL
27
124 6 PL
163 6 PL
175 6 PL
186 6 PL
2 PL
130
11
157 4 PL
164 4 PL
4 PL
5 PL129
72
5 PL
NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.
Refer to second page followingfor Rear View of AC Power Module Assembly.
2
80
76
FRONT VIEWAC POWER MODULE ASSEMBLY
3SEC12 0 65
See Detail A
18
177
73
142
19
2 PL
2 PL
See Detail B
4 PL
16
4 PL165
178 4 PL
40
50
51
52
9 PL 53
7100-5989-03
86
2 PL
2 PL
69
68
224
101
2 PL
2 PL 224
101
18
134
2 PL
16 PL
43
9 PL
51
52
53
50
180
4 PL
4 PL
4 PL
25
189
167
173
83
24
167
173
189
4 PL
4 PL
4 PL
158
165
133
4 PL
4 PL
4 PL
158
165
133
4 PL
4 PL
4 PL
82
6 PL
2 PL
23 PL4 PL23 PL
92139168162171
111
2 PL2 PL
2 PL
54134165178
4 PL23 PL23 PL
136153181159166170
9693 13 158 165 133
219
89
160 166
3 PL
3 PL
5
152 160 166
3 PL 3 PL
3 PL
4 PL 4 PL
4 PL
6
30
RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY
6 PL
6 PL
6 PL
7
158
135
165
!
!
WARNING
THIS CONNECTOR CONTAINS HIGH
VOLTAGE AND IS INTENDED FOR
USE BY QUALIFIED AG ASSOCIATES
PERSONNEL ONLY.
DO NOT REMOVE THE COVER FROM
THIS TEST CONNECTOR.
POWER REQUIREMENTS
V:208A:86
PH:360:Hz
SeeDetail D
SeeDetail C
3 PL
3 PL
3 PL183
148
1656 PL
6 PL
2 PL8
148
158
6 PL165
56
81
31
7100-5989-03
137
3 PL
95
7100-5989-03
148
126
3
5912 PL
14024 PL
16324 PL
17624 PL
22512 PL
588 PL
14616 PL
17716 PL
16416 PL
2268 PL
145 6 PL
164 6 PL
177 6 PL
209
210
3 PL
3 PL
3 PL
6 PL
4 PL
1584 PL
1654 PL
66
79
193
114
191
194
9
REAR VIEWAC POWER MODULE ASSEMBLY
AG Associates
208
191
114
607 PL
11565 PL
3
SEC12
06
522
74
23
12
70
99122
100
26
71
130
4 PL
4 PL
2 PL
157
164
4 PL 180
4 PL
4 PL
142
4 PL
164
157
3 PL
3 PL
3 PL
188
173
143
4 PL
4 PL
2 PL
147
177
2 PL
Detail A
Detail C
3 PL 191
3 PL 107
3 PL 111
15
36 PL 192
Detail B
4 PL 138
3 PL
3 PL
110
6 PL173
6 PL167
6 PL188
6 PL143
191
3 PL112
4 PL 173
Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.
63
218
217
127163156186
148 165 158
121 215
13 PL
4 PL4 PL
2 PL
2 PL
2 PL
4 PL
175
4 PL
8 PL
Detail D
(Inside shell)
3 PL
167
7100-5989-03
3 PL 191
3 PL 112
4 PL 167
P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3663-01 Chassis, Power Module, 380-415 V, 50 Hz 7310-3663-01 AG Associates3 7310-3655-06 Front Panel, Power Module, Warm Grey 7310-3655-06 AG Associates4 7310-2928-01 Panel, Circuit Breaker, Power Module, 7310-2928-01 AG Associates
Warm Grey5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-02 Support, Bracket, Main Circuit Breaker 7310-0570-02 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-02 Contactor, 3-Pole, 120 A LC1F115B5W/ Square D
LX1FF02416 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC, Coil RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-230 V, 24 V, 500VA 7310-3661-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0035-01 Meter, Hour, 120V, 50 Hz 710-0009 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-1-1-66F-4-8 Airpax Corporation33 5102-0017-01 Circuit Breaker, 2A, 1-Pole 209-1-1-66F-4-8-2 Airpax Corporation
P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer34 5102-0034-01 Circuit Breaker, 15A, 1-Pole, 240 V 209-1-1-66F-4-8-15 Airpax Corporation35 5102-0021-01 Circuit Breaker, 5A, 1-Pole, 240V, Motor Delay 209-1-1-65-4-8-5 Airpax Corporation36 5102-0019-01 Circuit Breaker, 12.5A, 1-Pole, 250V, 209-2-1-65-4-8-12.5 Airpax Corporation
Motor Delay37 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8-10 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division54 7310-5032-01 Power Distributor Block, .81W, Blue 7310-5032-01 AG Associates56 7310-5020-01 Ground Block, Copper, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMA L6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.61 2104-8001-02 Connector, CPC, 14 Pin, Receptacle 206043-3 Amp, Inc.62 2104-8001-01 Connector, CPC, 14 Pin, Plug 206044-1 Amp, Inc.63 2103-1015-01 Connector, CPC, Strain Relief 206070 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola
P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-02 Shield Assembly, Contactor, Power Module 7100-3067-02 AG Associates73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates76 7500-0054-07 Label, Self-Adhesive, “2 CON” 7500-0054-07 AG Associates77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, “1 CON” 7500-0054-01 AG Associates81 2410-0047-01 Label, Self-Adhesive, “J1HT” 2410-0047-01 AG Associates82 2412-0004-01 Label, Self-Adhesive, “T1, 24V, 500VA” 2412-0004-01 AG Associates83 2412-0006-01 Label, Self-Adhesive, “T2, 110V, 1500VA” 2412-0006-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, “TB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, “TB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, “TB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, “TB5” 7500-0054-24 AG Associates89 7500-0054-53 Label, Self-Adhesive, “NB1” 7500-0054-53 AG Associates90 2410-0043-01 Label, Self-Adhesive, “NB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, “NB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, “GB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, “GROUND” 7310-2089-01 AG Associates94 2410-0048-01 Label, Self-Adhesive, “NB4” 2410-0048-01 AG Associates95 7310-1975-09 Label, Power Requirements, “380-415V, 90A” 7310-1975-09 AG Associates96 7310-4595-01 Label, “CE, PE GROUND” 7310-4595-01 AG Associates97 2410-0046-01 Label, Self-Adhesive, “K9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, “K1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, “TR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, “PCB1” 2410-0038-01 AG Associates
P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4, 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0156-01 Lug, Ring, 1/0 AWG x 1/4 55130 T & B114 2115-0145-03 Lugs 54153 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.116 2105-2003-01 Contact, Crimp, 18-16 AWG 66099-3 Amp, Inc.120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF121 2105-2002-01 Contact, Crimp, 18-16 AWG 66101-3 Amp, Inc.122 2507-0306-19 Standoff, Male Female, 6-32 x 1 3/8 4548-632-A-22 RAF 123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0114-04 Screw, SST, Phillips Head, 8-32 x .25 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-06 Screw, SST, Socket Buttonhead, 4-40 x .38 – – – – – – – – – –142 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –
P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –152 2806-0517-08 Screw, SST, Socket Buttonhead, 10-32 x .50 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –
P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz
Item # AG Part No. Component Description Manufacturer P/N Manufacturer188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B193 3105-0122-03 Spiral Wrap, Flame Retardent, 2” T50FRC Panduit194 6004-1019-04 Wire, THHN, 1/0 AWG, Green/Yellow – – – – – – – – – –208 6004-1019-01 Wire, THHN, 1/0 AWG, Black – – – – – – – – – –209 6011-0523-01 Wiring Duct, 3 x 2 E3X2LG6 Panduit210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle with Strap 207445-01 Amp, Inc.218 7310-2965-02 Bracket, Hiport Test Receptacle, UL 7310-2965-02 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally225 3105-0091 Heat Shrink, 1 Inch226 3105-0092 Heat Shrink, 1 1/2 Diameter
Notes: The schematic for this AC Power Module is AG P/N 8520-0749-01.
5 PL
5 PL
18 PL
18 PL
5 PL
96
151
51
2
4
126
8793
6
5
11
8
4342
12746
153
1543
87
93
795 PL
6 PL
6 PL
6 PL
103
88
944 PL
4 PL
4 PL
73
91
8180 6 PL
4 PL
4 PL
9
104
94
88 4 PL
See Detail B
6 PL
6 PL
6 PL
80
94
88
103 6 PL
2 PL
2 PL
17
79
93
84 2 PL6 PL
6 PL
6 PL
73
26
136
135
90
81
71 12 PL
4 PL4 PL
79
4 PL
2 PL
14 PL
90 12 PL
85 12 PL
1414
1312
74
1044
89
2 PL
2 PL
2 PL
18
19
76
91
82
4 PL
944 PL
884 PL
982 PL
16
3 PL
3 PL
20
150
148
149
49
50
48
21
8224 PL
9512 PL
7012 PL
223 PL
9112 PL
12 PL 75
2 PL
2 PL
23
24
8316 PL
1528 PL
1398 PL
252 PL
928 PL
8 PL 77 See Detail A
4 PL
4 PL
4 PL
87
93
102
15
30
31
32
7100-4098-03
DANGER
HIGH VOLTAGE
DANGER
HIGH VOLTAGE
29
157
27
27
28
DA
NG
ER
HIGH
V O L T A G E
156
45
View from Bottom
3 PL
3 PL
3 PL
34
77
92
83
3 PL
3 PL
3 PL
137
77
92
83
6 PL
4 PL
4 PL
4 PL
37
38
55
72
91
82
4 PL101
WARNING
ASSEMBLY WEIGHS OVER
30 LBS. USE PROPER
HANDLING PRECAUTIONS
WARNING
ASSEMBLY WEIGHS OVER
30 LBS. USE PROPER
HANDLING PRECAUTIONS
POWER REQUIREMENTS
141
7
128
126
142
143
144
33
33
7100-4098-03
!
WARNING
THIS CONNECTOR CONTAINS HIGH
VOLTAGE AND IS INTENDED FOR
USE BY QUALIFIED AG ASSOCIATES
PERSONNEL ONLY.
DO NOT REMOVE THE COVER FROM
THIS TEST CONNECTOR.
ATTENTION
THIS CONNECTOR IS FOR
HIPOT TESTING ONLY
!
Detail A
4 PL
4 PL
4 PL
8 PL
4 PL
4 PL
2 PL
36
101
86134
40
41
92
37
38
72
91
82
55
4 PL
77 39
7100-4098-03
9
Detail B
6 PL
80 6 PL
88
4 PL88
6 PL
94
4 PL94
4 PL104
P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3476-01 Enclosure, Modified, A-Box 7310-3476-01 AG Associates3 7310-3477-02 Panel, Modified, A-Box 7310-3477-02 AG Associates4 7310-3482-01 Bracket, Circuit Breaker Mount 7310-3482-01 AG Associates5 4300-0023-01 Operating Mechanism, Circuit Breaker 1494V-M40 Allen Bradley6 4300-0024-01 Handle, Circuit Breaker 1494V-H11 Allen Bradley7 4300-0026-01 Kit, Hardware, Door Handle 1494V-L1 Allen Bradley8 5102-0053-01 Circuit Breaker, 3-Pole, 125 Amp FDB3125 Westinghouse9 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D10 7310-3484-01 Shield, Circuit Breaker 7310-3484-01 AG Associates11 4300-0025-01 Connecting Rod, Circuit Breaker 1494V-RA2 Allen Bradley12 5102-0018-01 Circuit Breaker, 2-Pole, 2 Amp, Motor Delay 209-2-1-66F-4-8-2 Airpax13 5102-0021-02 Circuit Breaker, 1-Pole, 10 Amp, Motor Delay 209-1-1-66F-4-8-10 Airpax14 5102-0037-01 Circuit Breaker, 2-Pole, 20 Amp, Motor Delay 209-2-1-66-4-8-20 Airpax15 5602-1015-01 Transformer, 200-240 Pri., 24 Sec., 500 VA 94062 Energy Transformation16 7310-3483-01 Block, Ground 7310-3483-01 AG Associates17 7310-2852-01 Power Dist. Block, Module, White 7310-2852-01 AG Associates18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW21 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW22 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates23 6011-7008-03 Terminal Block, 6-Position 6-142 TRW24 6011-0096-02 Marker Strip, 6-Position MS-6-142 TRW25 7310-3493-01 Shield, Contactor, A-Box 7310-3493-01 AG Associates26 7100-3176-01 Shield, Contactor, A-Box 7100-3176-01 AG Associates27 2451-0042 Light, Pilot, Mounting Base, 24 VAC Bulb ZB2-BV6-24VAC Telemechanique28 2451-0041-03 Light, Pilot, Lens, Red ZB2-BV04 Telemechanique29 2451-0041-01 Light, Pilot, Lens, Clear ZB2-BV07 Telemechanique30 5103-0020 Switch, 2-Pole, 125VAC, 10A, Black, Mom. AML 31FBA4AC Microswitch
P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer31 5103-0040 Lens, No-Legend, Type 51F, Green AML51-F50G Microswitch32 2451-0030 Lamp, Wedge-Base, 28V, .04A 85 GTE Sylvania33 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B34 2109-0061-01 Receptacle, NEMA, 20 Amp, 250 Volt 70620ER Bryant36 7310-2965-02 Bracket, Hipot Test Receptacle, UL 7310-2965-02 AG Associates37 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.38 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.39 2104-8006-01 Cover, CPC Receptacle w/ Plastic Stop 207445-01 Amp, Inc.40 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates41 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates42 7310-1975-05 Label, Power Requirements, 208V 60 Hz 7310-1975-05 AG Associates43 7310-3610-02 Label, Self-Adhesive, “CB1” 7310-3610-02 AG Associates44 7500-0054-53 Label, Self-Adhesive, “NB1” 7500-0054-53 AG Associates45 7500-0054-01 Label, Self-Adhesive, “1 CON” 7500-0054-01 AG Associates46 7500-0054-14 Label, Self-Adhesive, “GB1” 7500-0054-14 AG Associates48 7500-0054-43 Label, Self-Adhesive, “TB1” 7500-0054-43 AG Associates49 7500-0054-44 Label, Self-Adhesive, “TB2” 7500-0054-44 AG Associates50 2410-0043-01 Label, Self-Adhesive, “NB2” 2410-0043-01 AG Associates51 7500-0054-66 Label, Self-Adhesive, “K1” 7500-0054-66 AG Associates55 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.70 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron71 2806-0408-05 Screw, SST, Socket Head, 4-40 x .32 – – – – – – – – – –72 2806-0512-08 Screw, SST, Button Head, 6-32 x .50 – – – – – – – – – –73 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –74 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –75 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –76 2806-0112-16 Screw, SST, Phillips Panhead, 6-32 x 1.00 – – – – – – – – – –77 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –79 2806-0417-08 Screw, SST, Socket Head, 10-32 x .50 – – – – – – – – – –
P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer80 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –81 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –82 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –83 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –84 2815-1060 Washer, Nylon, Flat, #10 – – – – – – – – – –85 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –86 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –87 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –88 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –89 2806-0420-08 Screw, SST, Socket Head, 1/4-20 x .50 – – – – – – – – – –90 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –91 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –92 2816-2052 Washer, SST, Splitlock, #8, .29 OD – – – – – – – – – –93 2816-2064 Washer, SST, Splitlock, #10, .34 OD – – – – – – – – – –94 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –95 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –96 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –98 2816-4072 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –101 2826-2120 Nut, SST, Hex, 6-32 UNC – – – – – – – – – –102 2826-2170 Nut, SST, Hex, 10-32 UNF – – – – – – – – – –103 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –104 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –126 7310-4641-01 Label, “High Voltage” 7310-4641-01 AG Associates127 7310-2089-01 Label, Self-Adhesive, “GROUND” 7310-2089-01 AG Associates128 7310-4650-01 Label, Weight 7310-4650-01 AG Associates134 7310-3492-01 Warning Label, Hipot Test Connector 7310-3492-01 AG Associates135 7500-0054-45 Label, Self-Adhesive, “TB3” 7500-0054-45 AG Associates136 7500-0054-46 Label, Self-Adhesive, “TB4” 7500-0054-46 AG Associates137 2109-0102-01 Receptacle, NEMA, 20 Amp, 125 Volts 70520ER Bryant
P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer139 2507-1926-05 Standoff, 1/4 Hex, 8-32 x .375 AL-6951-0832-.0375 Lyntron141 7310-3507-01 Label, Power Requirements, A-Box 7310-3507-01 AG Associates142 5103-0140 Switch, Operator Pushbutton, Red Mushroom ZB2-BC4 Telemechanique143 7500-0085-02 Guard, EMO Switch 7500-0085-02 AG Associates144 5103-0150 Switch, Contacts, PB NC/Mounting,. Base ZB2-BZ1022 Telemechanique148 7310-3555-01 Label, Self-Adhesive, “115VAC/20A” 7310-3555-01 AG Associates149 7310-3555-02 Label, Self-Adhesive, “208VAC/20A” 7310-3555-02 AG Associates150 7310-3555-03 Label, Self-Adhesive, “24V INTERLOCK” 7310-3555-03 AG Associates151 2412-0004-01 Label, Self-Adhesive, “T1, 24V, 500VA” 2412-0004-01 AG Associates152 2811-4050 Washer, Steel, External Tooth Lock, #8 – – – – – – – – – –153 6011-0029-01 Mount, Cable Tie, 1 x 1 1/4 ABM25-56-D69 Panduit154 6011-0021-01 Cable Tie, 7 3/8 Inches Long PLT 2S Panduit156 7100-6239-01 Assembly, Cover, CB1 A-Box 7100-6239-01 AG Associates157 2405-0020 Label, Danger High Voltage PVS0204 D72 Panduit
Notes: The schematic for this A-Box is AG P/N 8520-0564-01.
5 PL
5 PL
18 PL
18 PL
5 PL
96
151
51
2
4
126
8793
6
5
11
8
4342
12746
153
1543
87
93
795 PL
6 PL
6 PL
6 PL
103
88
944 PL
4 PL
4 PL
73
91
8180 6 PL
4 PL
4 PL
9
104
94
88 4 PL
See Detail B
6 PL
6 PL
6 PL
80
94
88
103 6 PL
2 PL
2 PL
17
79
93
84 2 PL6 PL
6 PL
6 PL
73
26
136
135
90
81
71 12 PL
4 PL4 PL
79
4 PL
2 PL
14 PL
90 12 PL
85 12 PL
1414
1312
74
1044
89
2 PL
2 PL
2 PL
18
19
76
91
82
4 PL
944 PL
884 PL
982 PL
16
3 PL
3 PL
20
150
148
149
49
50
48
21
8224 PL
9512 PL
7012 PL
223 PL
9112 PL
12 PL 75
2 PL
2 PL
23
24
8316 PL
1528 PL
1398 PL
252 PL
928 PL
8 PL 77 See Detail A
4 PL
4 PL
4 PL
87
93
102
15
30
31
32
7100-4098-04
DANGER
HIGH VOLTAGE
DANGER
HIGH VOLTAGE
29
157
27
27
28
DA
NG
ER
HIGH
VOLTA
GE
156
45
WARNING
ASSEMBLY WEIGHS OVER
30 LBS. USE PROPER
HANDLING PRECAUTIONS
WARNING
ASSEMBLY WEIGHS OVER
30 LBS. USE PROPER
HANDLING PRECAUTIONS
POWER REQUIREMENTS
View from Bottom
141
7
128
126
3 PL
33
131
142
143
144
33
7100-4098-04
!
WARNING
THIS CONNECTOR CONTAINS HIGH
VOLTAGE AND IS INTENDED FOR
USE BY QUALIFIED AG ASSOCIATES
PERSONNEL ONLY.
DO NOT REMOVE THE COVER FROM
THIS TEST CONNECTOR.
ATTENTION
THIS CONNECTOR IS FOR
HIPOT TESTING ONLY
!
Detail A
4 PL
4 PL
4 PL
8 PL
4 PL
4 PL
2 PL
36
101
86134
40
41
92
37
38
72
91
82
55
4 PL
77 39
7100-4098-04
9
Detail B
6 PL
80 6 PL
88
4 PL88
6 PL
94
4 PL94
4 PL104
P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3476-02 Enclosure, Modified, A-Box 7310-3476-02 AG Associates3 7310-3477-02 Panel, Modified, A-Box 7310-3477-02 AG Associates4 7310-3482-01 Bracket, Circuit Breaker Mount 7310-3482-01 AG Associates5 4300-0023-01 Operating Mechanism, Circuit Breaker 1494V-M40 Allen Bradley6 4300-0024-01 Handle, Circuit Breaker 1494V-H11 Allen Bradley7 4300-0026-01 Kit, Hardware, Door Handle 1494V-L1 Allen Bradley8 5102-0053-01 Circuit Breaker, 3-Pole, 125 Amp FDB3125 Westinghouse9 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D10 7310-3484-01 Shield, Circuit Breaker 7310-3484-01 AG Associates11 4300-0025-01 Connecting Rod, Circuit Breaker 1494V-RA2 Allen Bradley12 5102-0018-01 Circuit Breaker, 2-Pole, 2 Amp, Motor Delay 209-2-1-66F-4-8-2 Airpax13 5102-0021-02 Circuit Breaker, 1-Pole, 10 Amp, Motor Delay 209-1-1-66F-4-8-10 Airpax14 5102-0037-01 Circuit Breaker, 2-Pole, 20 Amp, Motor Delay 209-2-1-66-4-8-20 Airpax15 5602-1015-01 Transformer, 200-240 Pri., 24 Sec., 500 VA 94062 Energy Transformation16 7310-3483-01 Block, Ground 7310-3483-01 AG Associates17 7310-2852-01 Power Dist. Block, Module, White 7310-2852-01 AG Associates18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW21 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW22 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates23 6011-7008-03 Terminal Block, 6-Position 6-142 TRW24 6011-0096-02 Marker Strip, 6-Position MS-6-142 TRW25 7310-3493-01 Shield, Contactor, A-Box 7310-3493-01 AG Associates26 7100-3176-01 Shield, Contactor, A-Box 7100-3176-01 AG Associates27 2451-0042 Light, Pilot, Mounting Base, 24 VAC Bulb ZB2-BV6-24VAC Telemechanique28 2451-0041-03 Light, Pilot, Lens, Red ZB2-BV04 Telemechanique29 2451-0041-01 Light, Pilot, Lens, Clear ZB2-BV07 Telemechanique30 5103-0020 Switch, 2-Pole, 125VAC, 10A, Black, Mom. AML 31FBA4AC Microswitch
P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer31 5103-0040 Lens, No-Legend, Type 51F, Green AML51-F50G Microswitch32 2451-0030 Lamp, Wedge-Base, 28V, .04A 85 GTE Sylvania33 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B36 7310-2965-02 Bracket, Hipot Test Receptacle, UL 7310-2965-01 AG Associates37 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.38 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.39 2104-8006-01 Cover, CPC Receptacle w/ Plastic Stop 207445-01 Amp, Inc.40 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates41 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates42 7310-1975-05 Label, Power Requirements, 208V 60 Hz 7310-1975-05 AG Associates43 7310-3610-02 Label, Self-Adhesive, “CB1” 7310-3610-02 AG Associates44 7500-0054-53 Label, Self-Adhesive, “NB1” 7500-0054-53 AG Associates45 7500-0054-01 Label, Self-Adhesive, “1 CON” 7500-0054-01 AG Associates46 7500-0054-14 Label, Self-Adhesive, “GB1” 7500-0054-14 AG Associates48 7500-0054-43 Label, Self-Adhesive, “TB1” 7500-0054-43 AG Associates49 7500-0054-44 Label, Self-Adhesive, “TB2” 7500-0054-44 AG Associates50 2410-0043-01 Label, Self-Adhesive, “NB2” 2410-0043-01 AG Associates51 7500-0054-66 Label, Self-Adhesive, “K1” 7500-0054-66 AG Associates55 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.70 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron71 2806-0408-05 Screw, SST, Socket Head, 4-40 x .32 – – – – – – – – – –72 2806-0512-08 Screw, SST, Button Head, 6-32 x .50 – – – – – – – – – –73 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –74 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –75 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –76 2806-0112-16 Screw, SST, Phillips Panhead, 6-32 x 1.00 – – – – – – – – – –77 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –79 2806-0417-08 Screw, SST, Socket Head, 10-32 x .50 – – – – – – – – – –80 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –
P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer81 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –82 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –83 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –84 2815-1060 Washer, Nylon, Flat, #10 – – – – – – – – – –85 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –86 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –87 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –88 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –89 2806-0420-08 Screw, SST, Socket Head, 1/4-20 x .50 – – – – – – – – – –90 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –91 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –92 2816-2052 Washer, SST, Splitlock, #8, .29 OD – – – – – – – – – –93 2816-2064 Washer, SST, Splitlock, #10, .34 OD – – – – – – – – – –94 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –95 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –96 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –98 2816-4072 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –101 2826-2120 Nut, SST, Hex, 6-32 UNC – – – – – – – – – –102 2826-2170 Nut, SST, Hex, 10-32 UNF – – – – – – – – – –103 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –104 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –126 7310-4641-01 Label, “High Voltage” 7310-4641-01 AG Associates127 7310-2089-01 Label, Self-Adhesive, “GROUND” 7310-2089-01 AG Associates128 7310-4650-01 Label, Weight 7310-4650-01 AG Associates131 6011-0126-17 Feedthrough, Cable 3222 Heyco134 7310-3492-01 Warning Label, Hipot Test Connector 7310-3492-01 AG Associates135 7500-0054-45 Label, Self-Adhesive, “TB3” 7500-0054-45 AG Associates136 7500-0054-46 Label, Self-Adhesive, “TB4” 7500-0054-46 AG Associates139 2507-1926-05 Standoff, 1/4 Hex, 8-32 x .375 AL-6951-0832-.0375 Lyntron
P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections
Item # AG Part No. Component Description Manufacturer P/N Manufacturer141 7310-3507-01 Label, Power Requirements, A-Box 7310-3507-01 AG Associates142 5103-0140 Switch, Operator Pushbutton, Red Mushroom ZB2-BC4 Telemechanique143 7500-0085-02 Guard, EMO Switch 7500-0085-02 AG Associates144 5103-0150 Switch, Contacts, PB NC/Mounting,. Base ZB2-BZ1022 Telemechanique148 7310-3555-01 Label, Self-Adhesive, “115VAC/20A” 7310-3555-01 AG Associates149 7310-3555-02 Label, Self-Adhesive, “208VAC/20A” 7310-3555-02 AG Associates150 7310-3555-03 Label, Self-Adhesive, “24V INTERLOCK” 7310-3555-03 AG Associates151 2412-0004-01 Label, Self-Adhesive, “T1, 24V, 500VA” 2412-0004-01 AG Associates152 2811-4050 Washer, Steel, External Tooth Lock, #8 – – – – – – – – – –153 6011-0029-01 Mount, Cable Tie, 1 x 1 1/4 ABM25-56-D69 Panduit154 6011-0021-01 Cable Tie, 7 3/8 Inches Long PLT 2S Panduit156 7100-6239-01 Assembly, Cover, CB1 A-Box 7100-6239-01 AG Associates157 2405-0020 Label, Danger High Voltage PVS0204 D72 Panduit
Notes: The schematic for this A-Box is AG P/N 8520-0564-02.