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Page 1017 Page 1018 Page 1018 Page 1019 Page 1019 Page 1020

Ball End FoldOut Combo Tool

How ToOrder

Ball EndPower Bits

Ball Driver &“L” Wrench Set

CheaterPipe

Bal End “L” Hex Wrenches

Section #10 Pictorial Table Of Contents

Page 1016

Introduction ToTools

Page 1020 Page 1021 Page 1021

Page 1024

Page 1022 Page 1023 Page 1023

Ball EndHex Drivers

CombinationWrenches

“T” Ball EndHex Wrench

Long Ball End Hex Socket

Soft FaceMallet

Access HoleDrill Jigs

Access HoleDrills

Page 1024

AttitudeLapel Pins

Page 1022

Six Lobe Tools

Page 1024

Counterbore Cutters

Design files for this part can be found on the 80/20® DVD (Design Software)

This part can use double economy T-nuts.See page 757.

Legend for Icons

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How to Order 80/20® Tools

When ordering tools, be sure to verify their compatibility with your project. If more than one person is assembling, you may need more than one of each tool. Also keep in mind space constraints and on-site machining. To order, simply include part number, quantity, and tool description on your order, as shown in the example below.

How To OrderShipping Method: Ship To:

Customer:

Address:

City / State:

Attention:

Tag:

Ordered By:

Complete Address & Shipping Method Required... NO P.O. Box

Part Number

25-252540-4040-Lite-4m

40-801640-8080

CM01-051006

65-2611

65-715025-704225-700540-702340-703040-705040-702925-7311

40-389125-211440-205025-389640-198225-413275-3404

Quantity 2544

2

1

14244

6442

3216845

1224

Length

469.9mm4 m

1016.0mm914.4mm

.63 sm

Description / Machining 25-7042 in A both endsFull length profile40-7029 one end40-7050 style MG in W, X both ends

Custom bracket per drawing #1

6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing

Cut plastic panels all sides < -1220mm25 Series anchor fastener counterboreCut-to-length for 25-2525Cut-to-length for 40-8016Cut-to-length for 40-808040 Series drill access hole5/16-18 tap service for 40-8016Anchor fastener notch for 25 Series

40 Series M8 bright zinc end fastener w/ screwGray T-Slot covers for 25 SeriesEnd caps for 40-808025 Series anchor fasteners40 Series M8 bright zinc double economy T-nut2 hole inside corner gusset bracket25 Series M6 BHSCS & economy T-nut

TOTAL

Special Instructions: Must be delivered for assembly by Friday!!!

1

2

3

4

5

1 - Profiles = Pages 640-694 • 2 - Custom Parts = Pages 695-710 • 3 - Panels = Pages 831-914

4 - Machining Services = Pages 1025-1078 • 5 - Accessories & Tools = Pages 915-938 & 1015-1024

NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote.

Price/UOM

$0.01$80.00

$0.14$0.06

$23.00

$111.95

$10.50$2.25$1.95$2.90$2.60$1.95

$15.20$0.53

$1.65$3.45$1.85$3.10$0.84$3.95$0.45

Ext. Price

$7.89$400.00$554.74$230.43

$46.00

$70.53

$10.50$9.00$3.90

$11.60$10.40

$124.80$60.80

$1.06

$52.80$55.20$14.80$12.40

$4.20$47.40$10.80

$1739.25

Having the right tools to build your project will simplify your assembly job. In this section, we have all the tools you’ll need to assemble everything in our catalog.

We also have counterbore cutters, access hole drills and jigs for those of you who prefer to machine our T-slotted profiles as you're building your project.

Along with the right tools, we also have the right attitude. Check out our ATTITUDE pins on page 1024. Everybody needs one!

• Simple hand tools to assemble your project

• Fractional and metric tools with color-coded handles: yellow for fractional and red for metric

• Ball end wrenches for off-axis rotation

Introduction to 80/20® Tools

80/20® Tool Advantages

Fastener/Hex Tool Size Reference

This chart is a quick reference when looking for the correct size of hex wrench for use with 80/20® fasteners.

Thread SizeFastener Head

SHCS BHSCS FBHSCS FHSCS

8-32 — 3/32” — —

10-32 5/32” 1/8” — —

1/4-20 3/16” 5/32” 5/32” 5/32”

5/16-18 1/4” 3/16” 3/16” 3/16”

3/8-16 5/16” — — 7/32”

M5 4mm 3mm — 3mm

M6 5mm 4mm — 4mm

M8 6mm 5mm — 5mm

M10 8mm 6mm — 6mm

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Ball End Power Bits

• Allows for entry angle up to 25°

• 76mm long with hex shank for power tools

Part No. Size Description kg.65-6090 3/16” Hex Ball End Power Bit .019265-6095 1/4” Hex Ball End Power Bit .019665-6091 5mm Hex Ball End Power Bit .019265-6092 6mm Hex Ball End Power Bit .0196

Ball End “L” Hex Wrenches

• Ball end for off-axis rotation

• Long arm for maximum torque

• Allows for entry angle up to 25°

Part No. Size Description kg.65-6100 5/32” Ball End “L” Hex Wrench .013565-6010 3/16” Ball End “L” Hex Wrench .020665-6040 1/4” Ball End “L” Hex Wrench .043465-6097 4mm Ball End “L” Hex Wrench .013565-6098 5mm Ball End “L” Hex Wrench .020665-6099 6mm Ball End “L” Hex Wrench .0434

Ball End Fold Out Combo Tool

• Ball end hex drive allows up to 25º angled tool engagement for hard-to-reach fasteners

• Ergonomic handle

• Fractional or metric

• Compact — no lost keys

• For easy identification, fractional sizes have yellow case, metric have red case

Part No. Description kg.65-6089 Hex Head Fold Out Combo Tool .17265-6088 Metric Hex Head Fold Out Combo Tool .17265-6087 Ball End Fold Out Combo Tool .20965-6086 Metric Ball End Fold Out Combo Tool .209

Ball End Chamfered End65-6086 65-6087 65-6088 65-6089

5mm 3/16 2mm 5/646mm 7/32 2.5mm 3/327mm 1/4 3mm 7/648mm 5/16 4mm 1/8

10mm 3/8 5mm 9/646mm 5/328mm 3/16

7/321/4

Ball Driver and “L” Wrench Set

Part No. Description kg.65-6106 Metric Ball Driver & “L” Wrench Set .36365-6111 Standard Ball Driver & “L” Wrench Set .372

• Ball end hex drive allows up to 25º angled tool engagement for hard-to-reach fasteners

• Fractional or metric

• For easy identification, fractional sizes have yellow case, metric have red case

Metric (mm) Standard (in)65-6106 65-6111

1.5 5 .050 5/322 6 1/16 3/16

2.5 8 5/64 7/323 10 3/32 1/44 7/64 5/16

1/8 3/89/64Bondhus® is a registered trademark of the Bondhus Corp.

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Combination Wrenches

“T” Handle Ball End Hex Wrenches

• Cushion grip for maximum torque

• 254mm long arm for hard-to-reach areas

• Allows for entry angle up to 25°

Part No. Size Description kg.65-6000 3/16” “T” Handle Hex Wrench .07265-6030 1/4” “T” Handle Hex Wrench .17265-6110 5/32” “T” Handle Hex Wrench .05365-6107 4mm “T” Handle Hex Wrench .05965-6108 5mm “T” Handle Hex Wrench .07265-6109 6mm “T” Handle Hex Wrench .172

• Used to tighten hex nuts when used with T-slot studs

• 10mm fits M6 hex nuts

• 13mm fits M8 hex nuts

• Forged and chrome-plated

• Made in the USA

Part No. Size Description kg.65-6065 10 mm Combination Wrench .054465-6080 13 mm Combination Wrench .0658

Metric:RedHandle

Fractional:YellowHandle

Ball End Hex Drivers

Cheater Pipe

Part No. Description kg.65-6005 Cheater Pipe (up to 1/4”) .0435

• Gives extra torque in hard-to-reach spots

• Use with a ball end “L” hex wrench

• Fits over the end of a 6mm hex wrench

• Excellent choice for quick tightening by hand

• Accessibility in hard-to-reach areas

• Allows for entry angle up to 25°

Part No. Size Description kg.65-6105 5/32” Ball End Hex Driver .04165-6020 3/16” Ball End Hex Driver .06665-6050 1/4” Ball End Hex Driver .09765-6102 4mm Ball End Hex Driver .04165-6103 5mm Ball End Hex Driver .06665-6104 6mm Ball End Hex Driver .097

Metric:Red-trimmedHandle

Fractional:Yellow-trimmedHandle

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Access Hole Drills

Access Hole Drill Jigs

• Drills through profile for access to end fastener shown on pages 739-740

• Made in USA of highest quality high-speed steel

• Split point style

Part No. Size Description kg.25-6115 ø5.1mm 25 Series Access Hole Drill .011040-6070 ø7.1mm 40 Series Access Hole Drill .0250

• Locates access holes precisely

• Hardened dowel pins prevent rotation

• Replaceable, hardened drill bushings

• Locator lines for accurate hole location

• Made of clear anodized 6061-T6 aluminum

Part No. Size Description kg.25-6120 5.1mm Access Hole Drill Jig for 25-2525 .056725-6131 5.1mm Access Hole Drill Jig for 25-2550 .058825-6136 5.1mm Access Hole Drill Jig for 25-5050 .099825-6121 5.1mm Replacement Bushing for 25 Series .022240-6075 7.1mm Access Hole Drill Jig for 40-4040/40-4040-Lite .183340-6130 7.1mm Access Hole Drill Jig for 40-4080/40-4080-Lite .185740-6135 7.1mm Access Hole Drill Jig for 40-8080 .372840-6076 7.1mm Replacement Bushing for 40 Series .0240

25-6120 25-6131

25-6136

40-6075 40-6130 40-6135

25-6121 or 40-6076

Part No. Description kg.65-6066 Six Lobe “L” Wrench - 40IP .029965-6067 Six Lobe “L” Wrench - 50IP .060865-6073 Six Lobe Power Bit - 40IP .009165-6068 Six Lobe Power Bit - 50IP .013665-6069 Six Lobe “T” Handle Wrench - 40IP .158865-6071 Six Lobe “T” Handle Wrench - 50IP .1950

Six Lobe Tools

Six-LobeHead Screw

• “L” wrench provides higher torque

• Power bits for self-tapping screws

• “T” handle wrench speeds up assembly

Part No. Size Description kg.65-6001 3/16” Ball End Hex Socket .069065-6002 1/4” Ball End Hex Socket .070665-6003 5mm Ball End Hex Socket .066065-6004 6mm Ball End Hex Socket .0672

Ball End Sockets

• Speeds up assembly time

• Use with a 3/8” drive ratcheting or pneumatic socket wrench

• Tighten fasteners to specification with a torque wrench

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ATTITUDE Lapel Pins

• Get your day and project started right with the RIGHT ATTITUDE

• A reminder to keep a good attitude in situations with your boss, banker, the IRS – any distraction that eats up your time and energy!

Part No. Description kg.65-8020 Deluxe ATTITUDE Lapel Pin .018065-8030 Economy ATTITUDE Lapel Pin .0180

65-8020

65-8030

Soft Face Mallet

• Won’t scratch or mar aluminum

• Maximum controlled striking force without rebound

• Great for assembling Quick Frame or installing T-slot cover

• One piece urethane construction

• Reinforced with solid steel rod — no exposed metal

• Wraparound texture for secure grip

• Face diameter = 30.50mm

• Made in the USA

Part No. Description kg.65-6055 Soft Face Mallet .2840

Anchor Fastener Counterbore Cutters

• Four flute-style single ends

• Made of high speed steel

• Specially ground for long life

• Made in the USA

Part No. Size Description kg.40-6060 20.0mm 40 Series Counterbore Cutter .203825-6160 14.3mm 25 Series Counterbore Cutter .0786