Section 10: Connector & Lugs. - Engineering Suppliesengineeringsupplies.com.au/download/section10.pdf · • CNE-BCNE: Screen Wire Connector - Wavecon Cables - up to 1kV • UET:

Energy Divisionhttp://energy.tycoelectronics.com

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Connector & Lugs.

Crimp Connectors (Links):• AK:

Aluminium Links - Stranded Cables

• CK:Copper Links - Stranded Cables

• CKB:Copper Links - Barriered - Stranded Cables

• CKR:Copper Reducing Links - Stranded Cables

• BK:Bi Metallic Links - Stranded Cables

• AKS:Aluminium Solid Sector Links - (3 Core 120 & 4 Core 90)

Mechanical Shear Bolt Connectors: • BTC:

Brass Tunnel Connector - Screen Connections

• CNE-BCNE:Screen Wire Connector - Wavecon Cables - up to 1kV

• UET:Aluminium End Termination - up to 1kV

• UST:Aluminium Straight Joint Connector - up to 1kV

• USTSBS/SBD:Aluminium Straight Joint Connector with Service Branch - up to 1kV

• HVSTM:Straight Joint Connector - up to 11kV (Aluminium or Copper Cables)

• SBA:Straight Joint Connector - up to 11kV (Aluminium or Copper Cables)

• VST-VPT:Straight Joint Connector - up to 11kV (Aluminium or Copper Cables)

• BSM:Straight Joint Connector - up to 36kV (Aluminium or Copper Cables)

• VSTA:Straight Joint Connector - up to 36kV (Aluminium or Copper Cables)

Crimp Lugs: • AG:

Aluminium Crimp Lugs

• CG:Copper Crimp Lugs

• SEG:Sealed Copper Long Barrel Crimp Lugs

• BG:Bi-Mettalic Crimp Lug

• AGS/I:Sector Lugs - Aluminium - (3 Core 120 and 4 Core 90) - up to 1kV

• AG4HR:Rotating Sector Lug - Aluminium (3 Core 120 and 4 Core 90) up to 1kV

Section 10:

Mechanical Shear Bolt Lugs:• BET:

Brass End Termination - Screen Wires

• LVET:Aluminium Sector Shaped End Termination - up to 1kV

• VCX1:Bi-Mettalic End Termination - up to 1kV

• BLM:Shear Bolt Lug - Copper and Aluminium cables - up to 36kV

• HVETM:End Termination - up to 11kV

• VETA-VETB:Aluminium End Termination with Inline Palm - up to 36kV

• VETB:Brass End Termination - up to 36kV

Mechanical Shear Bolt BranchConnectors:• UBR:

Aluminium Branch Joint Connector - up to 1kV

• UBRD:Aluminium Double Branch Joint Connector - up to 1kV

• USB:Aluminium Mains to Service Branch Connector - up to 1kV

• HVBRM:Branch Joint Connector - up to 36kV- Solid or Split

17

ALUMINIUM LUGS & LINKS

UNILINK ALUMINIUM

• Solid barrier • High conductivity Aluminium

• Prefilled with jointing compound • Individually packed in sealed plastic bags

DESCRIPT. CAT NO. CONDUCTOR STRANDING DIMENSIONS CRIMPINGAREA (mm2) METRIC A (mm) B (mm) DIE

AK6 H15200 6 7/1.04 70 3.5

AK10 H15201 10 7/1.35 70 4.5

AK16 H15202 16 7/1.70 70 5.5

AK25 H15203 25 7/2.14 - 19/1.35 70 7.0

AK35 H15204 35 19/1.53 70 8.5

AK50 H15205 50 19/1.78 70 9.5

AK70 H15206 70 19/2.14 70 11.0

AK95 H15207 95 19/2.52 - 37/1.78 124 13.0

AK120 H15208 120 37/2.03 124 15.0

AK150 H15209 150 37/2.25 124 16.5

AK185 H15210 185 37/2.52 124 18.5

AK240 H15211 240 61/2.25 124 21.0

AK300 H15212 300 61/2.52 124 23.5

AK400 H15213 400 61/2.85 146 26.5

AK500 H15214 500 61/3.20 146 29.5

AK630 H15215 630 127/2.52 146 33.5

AK800 H15216 800 127/2.85 260 38.5

38-132AL

38-173AL40-172AL

38-220AL 40-220AL

38-284AL40-283AL

40-390AL

40-432AL

ELECTRICAL JOINTING COMPOUND

• Recommended for Aluminium connections • Zinc particles in H2397 penetrates oxide films that form on the Aluminium surface

• Seals out air and moisture, therefore minimising oxidation or corrosion and maximising conductivity • High melt point grease

CAT NO. NO. APPLICATION PART COLOUR TUBE SIZE

H2397 4C Conductive compound Zn KD Grey 325gwith zinc particles

Larger sizes available, subject to approved quantities.

38-90AL2

6

COPPER CONDUCTOR TERMINATIONS

COPPER CRIMP LINKS

• Solid drawn copper tube • Centre dimples • Ends reamed

CONDUCTOR STRANDING DIMENSIONS CRIMPINGDESCRIPT. CAT NO. AREA METRIC mm NO. OF CRIMPS (TOOL NO.)

DIEmm2 A I.D. 00 18 20 21 22 38A 40B

CK0.5 H1451 0.5 1/0.80 22 2.1 2 - - - - - -

CK02.5 H1467 2.5 7/0.67 22 2.5 2 - - - - - -

CK4 H1452 4 7/0.85 22 3.3 2 1 - - - - -

CK6 H1453 6 7/1.04 22 3.7 2 1 - 2 2 1 - 38-44CU

CK10 H1454 10 7/1.35 22 4.7 2 1 - 2 2 1 - 38-57CU

CK16 H1455 16 7/1.70 44 5.5 - 3 2 2 2 1 - 38-63CU

CK20 H1456 20 19/.044 44 6.3 - - 2 2 2 1 - 38-70CU

CK25 H1458 25 19/1.35 48 7.1 - - 2 2 2 1 - 38-77CU

CK35 H1488 35 19/1.53 48 8.4 - - 2 2 2 1 - 38-92CU

CK50 H1460 50 19/1.78 48 9.5 - - 2 2 2 1 - 38-104CU

CK70 H1461 70 19/2.14 51 11.0 - - 2 - 2 1 - 38-115CU

CK95 H1462 95 37/1.78 54 13.4 - - 2 - 2 1 1 38-142CU

CK120 H1492 120 37/2.03 65 15.5 - - - - 2 1 1 38-165CU

CK150 H1493* 150 37/2.25 65 16.3 - - - - - 2 1 38-183CU

CK185 H1494 185 37/2.52 65 18.4 - - - - - 2 1 38-200CU

CK240 H1495 240 61/2.25 89 21.2 - - - - - 3 1 38-231CU

CK300 H1496 300 61.2.52 89 23.8 - - - - - 3 1 38-260CU

CK400 H1470 400 61/2.85 89 26.8 - - - - - - 1 40-281CU

CK500 H1471 500 61/3.20 114 30.0 - - - - - - 1 40-310CU

CK630 H1499* 630 127/2.52 114 33.5 - - - - - - 2 40-370CU

CK800 H1474 800 127/2.85 230 39.3 - - - - - - 3 40-432CU

CK1000 H1475 1000 127/3.20 230 43.8 - - - - - - 3 40-480CU

All sizes of crimp links are compatible with imperial size cables except those marked*

wha

tever you need

CA N HE

LP

7

COPPER CRIMP LINKS – WITH SOLID BARRIER

• For use with oil filled cables • Solid drawn copper rod • Electro tinned

• Solid centre barriers • Ends reamed

DESCRIPT. CAT NO. CONDUCTOR STRANDING DIMENSIONS NO. OF CRIMPS (Tool No.) CRIMPING AREA mm2 METRIC A I.D. 20 21 22 38A 40B DIE

CKB10 H1782 10 7/1.35 48 4.7 - 2 2 1 - 38-57CU

CKB16 H1781 16 7/1.70 44 5.5 2 2 2 1 - 38-63CU

CKB20 H1786 20 7/2.14 44 6.7 2 2 2 1 - 38-74CU

CKB25 H1779 25 19/1.35 48 7.1 2 2 2 1 - 38-77CU

CKB35 H1791 35 19/1.53 48 8.4 2 2 2 1 - 38-92CU

CKB50 H1770 50 19/1.78 54 9.5 2 2 2 1 - 38-104CU

CKB70 H1771 70 19/2.14 51 11.0 2 - 2 1 - 38-115CU

CKB95 H1772 95 37/1.78 54 13.4 2 - 2 1 1 38-142CU

CKB120 H1792 120 37/2.03 65 15.5 - - 2 1 1 38-165CU

CKB150 H1793 150 37/2.25 65 16.3 - - - 2 1 38-183CU

CKB185 H1794 185 37/2.52 65 18.4 - - - 2 1 38-200CU

CKB240 H1795 240 61/2.25 76 21.2 - - - 3 1 38-231CU

CKB300 H1796 300 61/2.52 76 23.8 - - - 3 1 38-260CU

CKB400 H1797 400 61/2.85 89 26.8 - - - - 1 40-281CU

CKB500 H1798 500 61/3.20 114 30.0 - - - - 1 40-310CU

CKB630 H1799 630 127/2.52 145 33.5 - - - - 2 40-370CU


CRIMP CABLE CONNECTOR

• Seamless drawn Copper tube • Electro tinned

CAT NO. SIZE DIMENSIONS mm STYLE TOOL NO.A

H2038 1 7.9 1 00, 16B, 76B

H2033 1 15.1 2 00, 16B, 76B

H2039 2 7.9 1 00, 16B, 76B, 18A

H2034 2 15.1 2 00, 16B, 76B, 18A

H2035 3 14.3 2 00, 16B, 76B, 18A

H2042 2 x 24/0.20 6.4 1 00, 16B, 76B

H2022 2 x 50/0.25 8.5 1 00, 16B, 18A

H2027 3 x 32/0.20 9.5 1 00, 16B, 18, 76B

H2043 3 x 32/0.20 7.9 1 00, 16B, 18, 76B

H2029 5 x 32/0.20 9.5 1 00, 16B, 18A

H2041 2 x 50/0.25 11.1 1 20, 38A, 21, 22

1

8

LARGE END SMALL END

DESCRIPT. CONDUCTOR DIMENSIONS: CRIMPING DIMENSIONS: CRIMPING AREA mm2 A B ID DIE C ID DIE

CKR16-6 16-6 55 27 5.5 28 3.7 38-44CU

CKR16-10 16-10 55 27 5.5 28 4.5 38-57CU

CKR25-6 25-6 56 27 7.2 29 3.7 38-44CU

CKR25-10 25-10 56 27 7.2 29 4.5 38-57CU

CKR25-16 25-16 56 28 7.2 29 5.5 38-63CU

CKR35-10 35-10 56 27 8.5 29 4.5 38-57CU

CKR35-16 35-16 56 28 8.5 29 5.5 38-63CU

CKR35-25 35-25 56 28 8.5 28 7.2 38-77CU

CKR50-16 50-16 58 28 9.5 30 5.5 38-63CU

CKR50-25 50-25 58 28 9.5 30 7.2 38-77CU

CKR50-35 50-35 58 29 9.5 30 8 38-92CU

CKR70-25 70-25 58 28 11.0 30 7.2 38-77CU

CKR70-35 70-35 58 29 11.0 30 8.5 38-92CU

CKR70-50 70-50 58 29 11.0 30 9.5 38-104CU

CKR95-35 95-35 75 29 13.5 46 8.5 38-92CU

CKR95-50 95-50 75 29 13.5 46 9.5 38-104CU

CKR95-70 95-70 75 30 13.5 46 11.0 38-115CU

CKR120-50 120-50 75 29 15 46 9.5 38-104CU

CKR120-70 120-70 75 30 15 46 11.0 38-115CU

CKR120-95 120-95 88 44 15 44 13.5 38-142CU

CKR150-70 150-70 77 30 16.5 48 11.0 38-115CU

CKR150-95 150-95 90 44 16.5 46 13.5 38-142CU

CKR150-120 150-120 90 44 16.5 46 15 38-165CU

CKR185-95 185-95 90 44 18.5 46 13.5 38-142CU

CKR185-120 185-120 90 44 18.5 46 15 38-165CU

CKR185-150 185-150 90 45 18.5 45 16.5 38-183CU

CKR240-120 240-120 98 44 21.5 54 15 38-165CU

CKR240-150 240-150 98 45 21.5 53 16.5 38-183CU

CKR240-185 240-185 98 45 21.5 53 18.5 38-200CU

CKR300-150 300-150 98 45 24 53 16.5 38-183CU

CKR300-185 300-185 98 45 24 53 18.5 38-200CU

CKR300-240 300-240 101 50 24 51 21.5 38-231CU

REDUCING LINKS

• Solid drawn copper rod • Electro tin plated • Stock sizes shown

• Custom sizes to order • Crimp with standard Utilux hex dies

Any size can be made for items not shown above – complete Utilux Express form on page 103 and fax to our manufacturing site on (02) 4353 2470

38-63CU

38-77CU

38-92CU

38-104CU

38-115CU

38-142CU

38-165CU

38-183CU

38-200CU

38-231CU40-231CU

38-260CU40-260CU


25

BI-METAL LUGS & LINKS

BI-METAL CRIMP LINK

Suitable for aluminium to copper in line terminations • Friction welded

• Manufactured for high purity copper and aluminium rod • Prefilled with joint compound

• Individually packed in sealed plastic bags

ALUMINIUM COPPER

DESCRIPT. CAT NO. CONDUCTOR STRANDING DIMENSIONS mm CRIMPING. DIMENSIONS mm CRIMPINGAREA mm2 METRIC A B C D DIE E J K DIE

BK16/10 H15404 16/10 7/1.70-7/1.3570.0 32.0 12.0 5.5 38-90AL 11.5 21.5

4.5BK16/16 H15405 16/16 7/1.70-7/1.70 5.5

BK25/16 H15406 25/16 19/1.35-7/1.7070.0 32.0 12.0 7.0 38-90AL 11.5 21.5

5.5BK25/25 H15407 25/25 19/1.35-19/1.35 7.0

BK35/25 H15408 35/25 19/1.53-19/1.3570.0 32.0 12.0 8.5 38-90AL 11.5 21.5

7.0BK35/35 H15409 35/35 19/1.35-19/1.53 8.5

BK50/35 H15410 50/35 19/1.78-19/1.5370.0 32.0 16.0 9.5 38-132AL

11.521.5

8.5 38-92CUBK50/50 H15411 50/50 19/1.78-19/1.78 14.5 9.5 38-115CU

BK70/50 H15412 70/50 19/2.14-19/1.7870.0 32.0 16.0 11.0 38-132AL 14.5 21.5

9.538-115CUBK70/70 H15413 70/70 19/2.14-19/2.14 11.0

BK95/70 H15414 95/70 37/1.78-19/2.14 110.060.0 21.5 13.0

38-173AL 14.5 32.0 11.0 38-115CUBK95/95 H15415 95/95 37/1.78-37/1.78 120.0 40-172AL 20.5 40.0 13.0 38-165CU

BK120/95 H15416 120/95 37/2.03-37/1.78120.0 60.0 21.5 15.0

38-173AL20.5 40.0

13.038-165CUBK120/120 H15417 120/120 37/2.03-37/2.03 40-172AL 15.0

BK150/120 H15418 150/120 37/2.25-37/2.03120.0 60.0 27.0 16.5 38/40-220AL

20.5 40.0 15.0 38-165CUBK150/150 H15419 150/150 37/2.25-37/2.25 24.5 16.5 38-200CU

BK185/150 H15420 185/150 37/2.52-37/2.25120.0 60.0 27.0 18.5 38/40-220AL 24.5 40.0

16.538-200CUBK185/185 H15421 185/185 37/2.52-37/2.52 18.5

BK240/185 H15422 240/185 61/2.25-37/2.52 122.0 60.0 35.0 21.0 38-284AL 24.5 40.0 18.5 38-200CUBK240/240 H15423 240/240 61/2.25-61/2.25 125.0 40-283AL 32.0 21.0 38-260CU

BK300/240 H15424 300/240 61/2.52-61/2.25 125.0 60.0 35.0 23.5 38-284AL 32.0 40.0 21.038-260CUBK300/300 H15425 300/300 61/2.52-61/2.52 40-283AL 23.5

BK400/300 H15426 400/300 61/2.85-61/2.52 153.0 70.0 47.0 26.5 40-390AL32.0 55.0 23.5 40-260CU

BK400/400 H15427 400/400 61/2.85-61/2.85 155.0 38.5 58.0 26.5 40-310CU

BK500/400 H15428 500/400 61/3.20-61/2.85155.0 70.0 47.0 29.5 40-390AL 38.5 58.0 26.5

BK500/500 H15429 500/500 61/3.20-61/3.20 29.5

BK630/500 H15430 630/500 127/2.52-61/3.20160.0 70.0 54.0 33.5 40-432AL 45 60.0 33.5BK630/630 H15431 630/630 127/2.52-127/3.20

38-92CU

40-310CU

40-310CU

3

19

3 & 4 CORE SECTOR LINK

• Clear markings on barrel to indicate correct crimping sequence • Prefilled with jointing compound

• Suit 3 core 1200 or 4 core 900 solid sector aluminium conductor

• 99.9% pure, high conductivity aluminium • Individually packed in sealed plastic bags

DESCRIPT. CAT NO. CONDUCTOR mm TOOL DIESAREA mm2 A NO. NEST INDENT

3 CORE

AKS120 H8627 120 90 38A 12 16

AKS150 H8628 150 90 38A 12 17

AKS185 H8629 185 105 38A 12 18

AKS240 H8630 240 110 38A 12 19

4 CORE

AKI120 H8949 120 88.9 38A 14 16

AKI150 H8950 150 104.8 38A 14 17

AKI185 H8951 185 104.8 38A 14 18

AKI240 H8952 240 114.3 38A 15 19

SECTOR TO ROUND LINK

• Clear markings on barrel to indicate correct crimping sequence • Prefilled with jointing compound

• Suit 3 core 1200 or 4 core 900 solid sector aluminium conductor

• 99.9% pure, high conductivity aluminium • Individually packed in sealed plastic bags

DESCRIPT. CONDUCTOR OVERALL ROUND END SECTOR CRIMPP/N SECTOR mm2 ROUND mm2 LENGTH HEXCRIMP DIE NEST DIE INDENT DIE

3 CORE

AK3I185240 185 240 150 38-284AL #12 NEST #18 INDENT


4 CORE



2

27


3 & 4 CORE SECTOR BI-METAL LINK – (solid only)

• Suitable for 3 or 4 core solid sector cable • Clear markings on the barrel indicate the

crimping sequence • Pre-filled with jointing compound

• Individually packed in sealed plastic bags • Friction welded

• For aluminium to copper termination • Manufactured from high purity copper and aluminium rod

ALUMINIUM COPPER

DESCRIPT. CAT. CONDUCTOR 38 DIES STRANDING DIMENSIONS CONDUCTOR CRIMPINGNO. AREA mm2 AL NEST INDENT METRIC A B C D E J K AREA mm2 CU DIE

3 CORE

BKS120/70 H15710 120 12 16 19/2.14 106.0 49.0 10.6 18.1 14.5 32.0 11.0 70 38-115CU

BKS120/120 H15711 120 12 16 37/2.03 116.0 49.0 10.6 18.1 20.5 40.0 15.0 120 38-165CU

BKS150/95 H15712 150 12 17 37/1.78 116.0 49.0 11.8 20.1 20.5 40.0 13.0 95 38-165CU

BKS150/150 H15713 150 12 17 37/2.25 116.0 49.0 11.8 20.1 24.5 40.0 16.5 150 38-200CU

BKS185/120 H15714 185 12 18 37/2.03 126.0 57.0 13.2 22.5 20.5 40.0 15.0 120 38-165CU

BKS185/185 H15715 185 12 18 37/2.52 126.0 57.0 13.2 22.5 24.5 40.0 18.5 185 38-200CU

BKS240/150 H15716 240 12 19 37/2.25 131.0 61.0 15.2 25.8 24.5 40.0 16.5 150 38-200CU

BKS240/240 H15717 240 12 19 61/2.25 134.0 61.0 15.2 25.8 32.0 40.0 21.0 240 38-260CU

4 CORE

BKI70/50 H15756 70 14 14 19/1.78 88 43 9.0 13.5 14.5 22 9.5 50 38-115CU

BKI70/70 H15757 70 14 14 19/2.14 88 43 9.0 13.5 14.5 22 11.0 70 38-115CU

BKI95/70 H15758 95 14 15 19/2.14 106 49 10.5 14.8 14.5 32 11.0 70 38-115CU

BKI95/95 H15759 95 14 15 37/1.78 116 49 10.5 14.8 20.5 40 13.0 95 38-165CU

BKI120/70 H15760 120 14 16 19/2.14 106 49 12.1 17.1 14.5 32 11.0 70 38-115CU

BKI120/120 H15761 120 14 16 37/2.03 116 49 12.1 17.1 20.5 40 15.0 120 38-165CU

BKI150/95 H15762 150 14 17 37/1.78 116 49 13.6 19.1 20.5 40 13.0 95 38-165CU

BKI150/150 H15763 150 14 17 37/2.25 116 49 13.6 19.1 24.5 40 16.5 150 38-200CU

BKI185/120 H15764 185 14 18 37/2.03 126 57 15.1 21.2 20.5 40 15.0 120 38-165CU

BKI185/185 H15765 185 14 18 37/2.52 126 57 15.1 21.2 24.5 40 18.5 185 38-200CU

BKI240/150 H15766 240 14 19 37/2.25 131 61 17.5 24.6 24.5 40 16.5 150 38-200CU

BKI240/240 H15767 240 14 19 61/2.25 134 61 17.5 24.6 32.0 40 21.0 240 38-260CU

BKI300/185 H15768 300 14 21 37/2.52 140 61 19.4 27.2 24.5 40 18.5 185 38-200CU

BKI300/300 H15769 300 14 12 61/2.52 143 61 19.4 27.2 32.0 40 23.5 300 38-260CU

3 CORE 4 CORE

3

“D” section

Oval section

4-screw

2-screw

Réf

:B

&H

101

/24/

01/2

002

Underground brass tunnel connetors

Application

• These connectors are suitable for connec-ting a wide range of solid circular alumi-nium or stranded copper.

Description

• These connectors are composed of :- Brass body.- Brass screw.

• Connectors are available in both Oval and “D” section variants :- Oval section connectors. Grub screws arefully recessed in the connector body.- “D” section connectors are supplied with socket head grub screws. Grub screws may stand proud of the connector body.- Available in both water blocked type(suffix W) or through type (suffix T).

Features and benefits

For Oval section connectors, grub screwsare fully recessed in the connector body:- Design especially suitable for use with

heat shrinkable sleeving.

Both Oval and “D” section connectors, connectors feature rifled bores:

- Improved conductivity.


Conductor c.s.a. StandardB&H existing New B&H PN RPN (sqmm) Rifled bore Grub screwreference reference Nom.diameter size

Aluminium Aluminium

Oval Section ConnectorsBTC-1-20T 022040002 1-1199698-3 122596-000 4-10** N/A 8 M6

BTC-1-40T* 022040003 1-1199676-6 517236-000 4-25 10-35 8 M6

BTC-1-45W 022040004 7-1199664-5 757222-000 4-25 10-35 8 M6

BTC-2-50T 022040005 0-1199684-7 371936-000 4-50 10-50 10 M8

BTC-2-55W 022040006 0-1199666-2 720771-000 4-50 10-50 10 M8

BTC-3-55T 022040009 3-1199690-1 923556-000 4-60 10-70 11 M10

BTC-3-6OW 022040010 3-1199700-2 036674-000 4-60 10-70 11 M10

"D" section ConnectorsBTC-4-20T 022040012 2-1199676-6 518836-000 4-10** N/A 8 M6

BTC-4-40T 022040013 8-1199689-4 913402-000 4-25 10-35 8 M6

BTC-4-45W 022040014 0-1199676-4 514458-000 4-25 10-35 8 M6

BTC-5-50T 022040017 4-1199668-8 709828-000 4-50 10-50 10 M8

BTC-5-55W 022040019 3-1199666-7 729176-000 4-50 10-50 10 M8

BTC-6-55T 022040021 2-1199688-3 943894-000 4-60 10-70 11 M10

BTC-6-6OW 022040023 0-1199688-1 978852-000 4-60 10-70 11 M10

StrandedCopper or

StrandedCopper or

* This connector also available in aluminium (ATC-1-40T).** These are 2 screw designs where conductors overlap.

http://energy.tycoelectronics.com

Tyco Electronics Simel S.A.S. - Energy DivisionRoute de Saulon - F-21220 Gevrey-Chambertin - Tel. (033) 3 .80.58.32.00 - Fax (033 ) 3 .80.34.10.15

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct andreliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance ofany particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for theseproducts is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.


Conductor c.s.a. StandardB&H existing New B&H PN RPN (sqmm) Rifled bore Grub screwreference reference Nom.diameter size

Aluminium Aluminium

Oval Section ConnectorsBTC-1-20T 022040002 1-1199698-3 122596-000 4-10** N/A 8 M6

BTC-1-40T* 022040003 1-1199676-6 517236-000 4-25 10-35 8 M6

BTC-1-45W 022040004 7-1199664-5 757222-000 4-25 10-35 8 M6

BTC-2-50T 022040005 0-1199684-7 371936-000 4-50 10-50 10 M8

BTC-2-55W 022040006 0-1199666-2 720771-000 4-50 10-50 10 M8

BTC-3-55T 022040009 3-1199690-1 923556-000 4-60 10-70 11 M10

BTC-3-6OW 022040010 3-1199700-2 036674-000 4-60 10-70 11 M10

"D" section ConnectorsBTC-4-20T 022040012 2-1199676-6 518836-000 4-10** N/A 8 M6

BTC-4-40T 022040013 8-1199689-4 913402-000 4-25 10-35 8 M6

BTC-4-45W 022040014 0-1199676-4 514458-000 4-25 10-35 8 M6

BTC-5-50T 022040017 4-1199668-8 709828-000 4-50 10-50 10 M8

BTC-5-55W 022040019 3-1199666-7 729176-000 4-50 10-50 10 M8

BTC-6-55T 022040021 2-1199688-3 943894-000 4-60 10-70 11 M10

BTC-6-6OW 022040023 0-1199688-1 978852-000 4-60 10-70 11 M10

StrandedCopper or

StrandedCopper or

* This connector also available in aluminium (ATC-1-40T).** These are 2 screw designs where conductors overlap.

Underground connectorsfor waveform C.N.E. conductors(with H shape pressure plates)

Shear-Head Bolt Non-Shear Bolt

'W'

'H'

'L'

Underground connectors for waveform C.N.E. conductors

Conductortype

B&Hexisting

referenceNew B&Hreference PN RPN Dimension

(mm)Conductorsize range

(sqmm)Shear head

bolt

L H WCNE-5 025000041 8-1199686-5 352628-000 16 40 27 0-125 NO

AluminiumCNE-6 025000048 8-1199669-0 641534-000 16 50 27 125-240 NO

BCNE-1 025000001 2-1199703-0 025354-000 16 41 30 0-125 NOCopper

BCNE-3 - - - 16 50 29 125-240 NOCNE-5S 025000046 4-1199687-5 996368-000 16 40 27 0-125 YES

AluminiumCNE-6S 025000050 3-1199668-0 689448-000 16 50 27 125-240 YES

BCNE-1S 025000006 2-1199677-1 479290-000 16 41 30 0-125 YESCopper

BCNE-3S 025000011 2-1199678-4 422342-000 16 50 29 125-240 YES

Application

• These connectors are intented forjointing the combined neutral andearth conductors of waveform CNEcables.

Description

• These connectors are composed of :- Aluminium or brass body.- Shear head or non-shear head bolts.

• They will accomodate various crosssectional areas.

• Brass connectors arerecommended for copperconductors.

• Uses 13mm bolt.


With shear head bolts:- No need of torque spanner.

Easy assembly from one side only:- Simple to install.

H shape pressure plate captures allconductor strands:- Better connection.

With range taking ability:- Versatile.

Specification

- Designed to meet BS4579 Part 1& Part 3.

- Engineering recommendationC79.

Tyco Electronics SIMEL S.A.S. – Energy DivisionRoute de Saulon · F-21220 Gevrey-Chambertin · Tel. (033) 3.80.58.32.00 · Fax (033) 3.80.34.10.15

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particularquality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth inour standard terms and conditions of sale.ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Crompton, Dorman Smith, Dulmison, GURO, Hellstern, La Prairie, Morlynn, Raychem and SIMEL are trademarks.


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Underground universal low voltageend terminations

'W'

'L'

'H''S

'

Underground universal low voltage end terminations

B&H existingreference

New B&Hreference PN RPN Dimensions

(mm)Conductor size

range(sqmm)

Socket orspanner

(mm)L H W S Min Max

UET95-22 026010002 1-1996797-9 297680-000 20 32 32 12 35 95 13UET185-28 026010005 1-1996960-6 179496-000 27 38 40 16 35 185 19UET300-28 026010015 1-1996827-0 214372-000 27 43 46 16 70 300 19

These connector are available with special bolts to cover smaller conductors on request.

Application

• These connectors are intented as asimple method of terminating all solidaluminium conductors of both round andsector shaped cross section.

• They can be pre-installed onto thebusbar.

Description

• These connectors are composed of :- Aluminium alloy body.- Aluminium alloy bolt.

• The cable installer then needs :- a 13mm socket or spanner for UET95

range.- A 19mm socket or spanner for UET185

or UET300 range.

• The standard product is supplied withone shear head conductor clamping bolt.The stud and other fixing accessoriescan be supplied as options.

Option

These connectors can also be used onshaped stranded conductors. Connectorswith 2 shear bolts are recommended forimproved tensile performance on suchconductors.


No heat. No high pressure tooling anddies.

Conductor installation requires only asimple 13 or 19 mm socket or spanner.

Can be mounted either base or side ontothe busbar or bushing:- Easy to install.

Shear head bolt:- No need of torque spanner.

Specification

- Designed to meet requirementsof BS4579 Part 1 & Part 3 .

- Engineering RecommendationC79.

- To suit M12 or M16 stud suppliedseparately.




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Underground universal Low Voltagestraight joint connector

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Application

• These connectors are intented for connec-ting low voltage aluminium conductors andcopper conductors (with the addition of a simple brass gauze, if required).

Description

• These joint connectors are composed of :- Aluminium alloy body .- Aluminium alloy shear head bolts.

• UST95 range requires a 13mm socket or spanner to complete the installation.UST185 & UST300 ranges require a 19mmsocket or spanner to complete the installa-tion.

Option

- These connectors are available with specialbolts to cover smaller conductors on request.

- Brass gauze can be used to wrap copper conductors, and is recommended for smallor loosely compacted conductors.

Specification:

- Design to meet BS4579 Part 1 & Part 3 and Engineering Recommendation C79.


No heat. No high pressure tooling and dies:

No pressure plates required:- Simple to install.

Can be used as a transistion connector bet-ween cables with different conductor types:- Versatile.

The standard product is supplied with shearhead bolts:-No need of torque spanner.

Underground universal Low Voltage straight joint connector

B&H existing New B&H PN RPN Dimensions Conductor size Socket/reference reference (mm) range (sqmm) Spanner

L H W (mm)

UST95 022020001 1-1199682-5 249986-000 80 27 26 35 – 95 13

UST185 022020014 2-1199680-8 308710-000 108 33 35 35 – 185 19

UST300 022020029 4-1199671-4 599376-000 108 38 41 70 - 300 19

Underground special connectorsfrom the “universal” range

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Application

• A range of special connectors has been created for incorporating one or two service take off connections into mains straight or branch connectors.

Description

• These connectors are composed of :- Aluminium alloy body.- Aluminium alloy bolts.

• Service take offs up to 35sqmm.

• This range is composed of 4 connector types :

- USTxx-SBS- USTxx-SBD- UBRxx-SBS- UBRxx-SBD

Specification

- Designed to meet the requirements of BS4579 Part 1 and Part 3 and enginee-ring recommendation C79.


No heat. No high pressure tooling or dies:

Can be used installed under live workingconditions (following suitable procedures:- Simple to install.

Stranded or solid, 120 and 90 degrees sec-tor shaped or round conductor can be acco-modated up the maximum cross section foreach size of connector:

95 and 185 sized connectors accept mainsconductors down to 35sqmm. 300 sizeaccepts conductors down to 70sqmm.- Versatile.

Underground mechanical service connectors for S.A.C. conductors

Max B&H existing New B&H PN RPN Dimensionsconductor reference reference (mm)size L H W 95 UST95-SBS 022020012 4-1199674-9 519448-000 92 35 26

185 UST185-SBS 022020027 3-1199677-6 482322-000 120 40 35

300 UST300-SBS 022020044 4-1199690-8 927084-000 120 45 41

95 UST95-SBD 022020011 7-1199695-3 160976-000 104 35 26

185 UST185-SBD 022020026 5-1199668-6 712366-000 132 40 35

300 UST300-SBD 022020043 7-1199674-3 524420-000 132 45 41

95 UBR95-SBS 023000010 5-1199691-4 873374-000 52 46 50

185 UBR185-SBS 023000023 8-1199690-2 905804-000 66 54 67

300 UBR300-SBS 023000030 2-1199678-3 422186-000 66 61 78

95 UBR95-SBD 023000008 3-1199665-7 749096-000 64 46 50

185 UBR185-SBD 023000021 6-1199665-9 771794-000 78 54 67

300 UBR300-SBD 023000036 3-1199675-4 498022-000 78 61 78

USTxxSBS

USTxxSBD

UBRxxSBS / SBD

Part No. – Uyyxxx-SBz- xxx is tha max mains conductor size suitable for the connector (either 95, 185 or 300 mm).- yy is ‘BR’ for Branch Connector, ‘ST’ for Straight.- Z is the ‘S’ for single tap off, ‘D’ for double.

Underground straight joint bolted connectorswith range taking bolts up to 300 mm²

ApplicationThese connectors are designed primarilyfor use on aluminium or copper con-ductors. They are supplied with rangetaking bolts.

DescriptionThese connectors are composed of:– Aluminium alloy body.– Aluminium alloy bolts.

These connectors are available in twobasic types:– Solid blocked.– Split blocked. (for extreme ease of

application while retaining the blockedfacility).

These connectors are available in twosizes:– For aluminium or copper conductors

up to and including 185sqmm(M18fitting).

– For aluminium or copper conductorsup to and including 300sqmm(M22fitting).

Connectors are supplied with rangetaking bolts.

Option:For copper conductor, brass gauze maybe used.

Features and benefitsThreaded cables entries– Reduce conductor contact resistance.– Improve tensil performance.– Allow use of low shear bolt torques.

Blocked design– Separates M.I.N.D. oil compound from

polymeric insulation.– Ensures even conductor insertion

lengths.

Smooth profile– Allows better control of electrical

stresses.– Facilitates application of insulation.Patented range taking bolts

– Ensure correct clamping pressures.– Eliminate the need for various bolt

lengths to suit different conductorssizes.

– Avoid the necessity for a special boltapplication tool.

– All bolts use 19mm socket or spanner.

Split Version– Extreme ease of application.– Elimination of excessive conductor

bending.– Reduction of overall joint length.– Retention of blocked design.– Retention of smooth profile.– Same dimension as non split version

Designed to meet the requirements of:BS4579 Part 1 for copper conductors &Part 3 for aluminium conductors andEngineering Recommendation C79foraluminium conductors.

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HVSTM18SPUTC

HVSTM18SOUTC

'L'

'I' 'I'

'L'

'I' 'I'

Underground straight joint connectors with range taking bolts Dimensions(mm)

Conductor(sqmm)

Connector type B&H existing reference New B&H reference PN RPN L D I Min MaxSolid straight HVSTM18SOUTC 022090027 1-1199672-5 570574-000 124 35 60Split straight HVSTM18SPUTC 022090034 2-1199679-3 447244-000 124 35 60

14* 185*

Solid straight HVSTM22SOUTC 022090052 5-1199672-7 581698-000 124 44 60Split straight HVSTM22SPUTC 124 44 60

14** 300**

* Part No. GA5070 (pack of 3)** Part No. GA50100 (pack of 3)

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality orperformance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standardterms and conditions of sale.ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.

Tyco Electronics SIMEL S.AS. – Energy DivisionRoute de Saulon · F-21220 Gevrey-Chambertin · Tel. (033) 3.80.58.32.00 · Fax (033) 3.80.34.10.15


Underground general service range:Aluminium straight joint connectors

Application

• These connectors are designed for use in joints up to 11 kV. There are common dimension used on the unblocked, blockedand ‘easy entry’ variants of each size.

• They are intented primarily for use on stranded aluminium conductors, but may be used to joint solid aluminium or stran-ded copper conductors.

Description

• These connectors are composed of :- Aluminium alloy body.- Brass range taking bolts.

• SyA15 connector require 15 mmA/Fsocket. Larger sizes require 19 mm A/F socket.

Notes :All connectors will accept a min conductorc.s.a. of 35sqmm.


“V” interface on the “easy-entry” design:- Alignment ensured and connector resis-

tance reduced.

Solid moisture blocks (on blocked and easyentry designs):- Avoid moisture migration.

Smooth profile when installed:- Easy insulation.

Accommodates transitions betweenconductor types and sizes:- Versatile.

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Specification

- Design to meet BS4579 Part 1 & Part 3.- Engineering Recommendation C79.

Patent numbers:

GB 2299640 GB 2319402EP 0819222 EP 0669044CN 96192935.9 GB 2272803HK 1009838 AU 671173AU 697922ZA 96/2687US 6,042,430

Underground general service range:Aluminium straight joint connectors

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Underground general service range: Aluminium straight joint connectors

Application data(for stranded and solid conductor types)

B&H existing New B&H PN RPN Dimensionsreference reference (mm)

L D lSVA 15 022080007 6-1199667-8 699546-000 107 25 41

SVA21 022080011 5-1199676-7 465650-000 129 32 52

SVA27 022080015 3-1199688-8 946148-000 133 40 54

SNA15 012080001 2-1199690-2 921030-000 86 25 41

SBA15 022080027 - - 86 25 41

SNA21 012080003 4-1199699-3 110962-000 108 32 52

SBA21 022080028 - - 108 32 52

SNA27 - - - 108 40 53

SBA27 022080029 - - 108 40 53

Max conductor c.s.a. (sqmm)

Description Sectoral Circular CircularStranded Stranded solid

SyA 15 95 120 150SyA21 185 240 240SyA27 300 300 300

Underground straight joint connectorsfor copper conductors up to 33kV

Straight connector

'L'' I '

'D'

' I '

VSTC28/33

'L'' I '

'D'

' I '

VSTC37

'L'

'D'

' I ' ' I '

VSTB21Smooth profile straight connector

' I '

'L'

'D'

VTPB21UTB

'L'' I '

'D'

VTPB27/28/37UTB

Application

• These connectors are designed primarilyfor use on stranded copper conductors.They are machined from highconductivity brass or copper, andsupplied complete with range takingbolts.

Description

• These connectors are composed of :- Brass or copper body.- Shear head range taking bolts.

• These connectors are available in twobasic types:

- Straight joint connectors.- Smooth profile straight joint connectors.

• They are supplied with range takingbolts.

• All bolts use 19mm socket or spanner.

Patent numbers:

GB 2299640EP 0819222CN 96192935.9HK 1009838AU 697922ZA 96/2687US 6.042.430GB 2319402EP 0669044GB 2272803AU 671173


Supplied with shear head range taking bolts:- No need of torque spanner.- Eliminate the need for various bolt

lenghts to suit conductor sizes.

Split design:- Connectors can be assembled without

bending the conductors.

“V”interface:- Alignment and connector resistance

reduced.

Solid moisture block:- Any moisture migration.

Smooth profile when installed:- Prevents damage to insulation or

sealing sleeves.

Specification

- Designed to meet BS4579 Part 1.




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Underground straight joint connectors for copper conductors up to 33kV

Straight joint connectors

B&H existing reference New B&Hreference PN RPN Dimensions

(mm)Conductor size range

(sqmm)L D I Min Max

VSTB21UTB 022110028 0-1199688-5 980010-000 132 35 54 50 185VSTC28UTB 022110032 7-1199692-9 899342-000 158 44 66 120 400VSTC33UTB 022110038 4-1199701-1 060114-000 158 49 66 400 630VSTC37UTB 022110044 1-1199684-3 373292-000 210 54 84 630 800

Part No. - VSTyxxUTB- y is a code denoting the material used for the connector body.

B for Brass (used on the 21 size only).C for copper (used on larger sizes).

- xx is max cable entry diameter for the fitting (21, 33 or 37mm).

Smooth profile straight joint connectors

Designation New PN PN RPN Dimensions(mm)

Conductor size range(sqmm)

L D I Min MaxVTPB21UTB 022110046 6-1199688-7 951614-000 148 41 62 50 240*VTPB27UTB 022110048 5-1199698-0 153662-000 174 47 74 95 300VTPC28UTB 022110052 5-1199666-3 733062-000 173 47 74 185 400**VTPC36UTB 022110055 7-1199687-2 973448-000 178 55 76 400 645

VTPB28-22UTB*** 022110050 0-1199702-5 009272-000 173 47 74 See belowTVSTC37UTB - - - 230 38 94 630 800

* Reduced to 185 sqmm for shaped conductors.** Reduced to 300 sqmm for shaped conductors.*** This special connector has different sized ends.- One end (22mm I/D) accepts from 95 sqmm up to 185 sqmm shaped conductor or 240 sqmm round conductor.- The other end (28mm I/D) accepts from 185sqmm up to 300 sqmm shaped or 400sqmm circular conductor.

Part No. - VTPyxxUTB- y is a code denoting the material used for the connector body.

B for Brass.C for Copper.

- xx is the max cable entry diameter for the fitting.




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MV Bolted Straight Joint connectors BSM

Application

• Designed for use in underground joints up to 36 kV

Description

• The connector is made of:• A tin plated aluminium alloy body having an axially centralised bore, its inner surface grooved at the

manufacturing stage provides good electrical contact with wires to be joined.• 2 or 4 Aluminium alloy clamping screws with a shear head in order to control the nominal optimum tightening

torque• Without or with a central barrier to allow connection between plastic to paper cables• 2 aluminium inserts fitted on the connector and to be used on the small sizes of conductors


FEATURES BENEFITS

Conductors sizes: 95 to 240 mm² or 25 to95 mm² aluminium or copper conductors Range taking

Material: body : high strength tin plated al-alloy

Screws: aluminium alloy with specialtreatment

Good electrical performance

Connection on aluminium or copper cable

Solid moisture block barrier (except “U “type)

Allow connection between paper and XLPEcable

Equipped with : Shear bolts

Reduced shear off torqueNo special tool required

Comply with IEC 61238-1 class A Reliable

Centralised bore and inserts Reduced step down of the cable

Double shear head bolt Shear bolts do not stand proud more than 2mm after shear off

Tapered edges Suitable up 36 Kv

Description Part-Number Raychem PN Cross section(mm²) Weight (g) Packaging

BSM-25/95 8-1200721-2 C85068-000 25-95 75g 1BSM-25/95U* 25-95 70g 1BSM-95/240 1-1200143-7 695012-000 95-240 250g 1BSM-95/240U* 4-1200402-6 E96021-000 95-240 240g 1BSM-95/240 D38 3-1200402-4 E71043-000 95-240 330g 1BSM-95/240 D38-U* 9-1200401-5 E12125-000 95-240 320g 1

*U : Unblocked type (no solid barrier in the middle of the sleeve)

Application – Diameter Range Table

AL AL CU AL AL

Conductor RMRoundstranded

RERound solid

RMRoundstranded

SM Sectorstranded

SE Sector solid

INSERT

Sections mm² 95 to 240 95 to 240 95 to 240 95 to 185 95 to 185

Conductorrange mm ∅15,1- 19,2 ∅14,1-18 ∅15,1-19,2 185 with

rounding 185 (90°) NO

BSM-95/240BSM-95/240UBSM-95/240 D38BSM-95/240 D38-U Conductor ∅

Range mm ∅11-15 ∅10,5-14 ∅11-15 95-120-150 95-120-150 YES

Sections mm² 25 to 95 25 to 95 25 to 95

Conductor ∅range ∅8.5-12.5 ∅7.1-11 ∅8.5-12.5 NO

BSM-25/95BSM-25/95U

Conductor ∅range ∅6-8.4 ∅5.5-7 ∅6-8.4 YES

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality orperformance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standardterms and conditions of sale.ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.



'L'' I ' ' I '

'D'

VSTA 20 and 26

'L'' I '

'D'

' I '

VSTA 33

Underground small diameteraluminium straight jointconnectors for applicationsup to 33kV


Split design:- Connectors can be assembled

without bending the conductors.

V interface:- Ensures alignment and reduce

connector resitance.

Range taking bolt:- Eliminate the need for various

bolt lenghts to suit conductorsizes.

Solid moisture:- Avoid moisture migration.

Smooth profile:- Prevents dammage to insulation

or sealing sleeves.

Accomodates transitions betweenconductor types and sizes:- Versatile.

Patent numbers:

GB 2299640EP 0819222CN 96192935.9HK 1009838AU 697922ZA 96/2687US 6.042.430GB 2319402EP 0669044GB 2272803AU 671173

Specification

- Designed to meet BS4579 Part 1& Part 3.


Application

• These connectors are designed for jointswhere overall diameter or connectorprofile are critical considerations.

Description

• These connector are composed of :- Aluminium alloy body.- Brass range taking bolts.

• They intented primarily for use onstranded aluminium conductors, but mayalso be used to joint solid aluminium orstranded copper conductors.

• Bolts require 18mm A/F socket orspanner (except 19mm on VSTA33UTB).


All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality orperformance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standardterms and conditions of sale.ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Crompton, Dorman Smith, Dulmison, GURO, Hellstern, La Prairie, Morlynn, Raychem and SIMEL are trademarks.


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New B&H reference PN RPN Dimensions(mm)

L D IVSTA20UTB 022110008 2-1199681-8 265400-000 124 30 50VSTA26UTB 022110016 2-1199669-7 658214-000 136 38 54VSTA33UTB - - - 157 49 65

VSTA Xx is the max cable entry diameter for the fitting (20,26 or 33mm).

Application data(for circular stranded conductors)

Conductor c.s.a. (sqmm)

Existing PN Min.size Max.sizealuminium

Max. sizecopper

VSTA20UTB 14 185 185VSTA26UTB 14 300 300VSTA33UTB 400 500 N/A

Underground small diameter aluminium straight joint connectors for applicationsup to 33kV

Note : VSTA 33UTB can be supplied with bolts suitable for smaller conductors.


All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality orperformance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standardterms and conditions of sale.ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Crompton, Dorman Smith, Dulmison, GURO, Hellstern, La Prairie, Morlynn, Raychem and SIMEL are trademarks.


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UNILUG FOR ALUMINIUM CABLES

• 99.9% pure high conductivity aluminium • Forged from solid AL billets

• Solid palm, therefore eliminating the ingress of moisture • Pre-filled with joining compound

• Individually packed in sealed plastic bags

16

DESCRIPT. CAT NO. CONDUCTOR STRANDING STUD DIMENSIONS mm CRIMPINGAREA mm2 METRIC SIZE E A B C D F I.D. DIE

AG6MB H15100 6 7/1.04 MB 54 18 5 22 32 3.5AG6M6 H15101 M6

AG10MB H15103 10 7/1.35 MB 65 22 5 22 32 4.5AG10M6 H15104 M6

AG16MB H15106 16 7/1.70 MB 65 22 5 22 32 5.5AG16M10 H15109 M10

AG25MB H15111 25 7/2.14 MB 65 22 5 22 32 7.0AG25M10 H15114 19/1.35 M10

AG35MB H15116 35 19/1.53 MB 65 22 5 22 32 8.5AG35M10 H15119 M10

AG50MB H15121 50 19/1.78 MB 73 26 8 28 32 9.5AG50M10 H15124 M10

AG70MB H15126 MBAG70M10 H15129 70 19/2.14 M10 73 26 8 28 32 11.0AG70M12 H15130 M12

AG95MB H15131 19/2.52 MBAG95M10 H15134 95 37/1.78 M10 80 30 10 35 32 13.0AG95M12 H15135 M12


AG150MB H15141 MBAG150M10 H15142 150 37/2.25 M10 90 36 11 36 30 16.5AG150M12 H15143 M12AG150M16 H15144 M16



AG300MB H15156 MB115 46 12 50 41 23.5AG300M12 H15159 300 61/2.52 M12

AG300M16 H15160 M16

AG400MB H15162 MBAG400M12 H15165 400 61/2.85 M12 150 54 15 54 68 26.5AG400M16 H15166 MB


AG630MB H15174 630 127/2.52 MB 159 60 15 60 68 33.5 40-432ALAG630M16 H15176 M16

38-90AL

38-132AL

38-173AL40-172AL

38-220AL40-220AL

38-284AL40-283AL

40-390AL

Stud size “MB” means blank palm.800-1000mm2 tube Aluminium Crimp Lugs made to approved minimum order quantities only.


COPPER CRIMP LUG

• Suitable for copper conductor • Range 0.5-1000 mm2

• Seamless copper tube • Electro tinned • Cable area clearly identified on the lug

• Tested to AS/NZS 4325.1:1995

2

DESCRIPT. CAT NO. STUD DIMENSIONS (mm2) NO. OF CRIMPS (Tool No.) CRIMPINGSIZE A B C D F G 76 00 18 20 21 22 38A DIE

CG0.5M4 H1399 M4 17.5 6.4 1.4 9.5 6.0 2.1 - - - - - - - -

CG0.5M4 H1400 M4 19.1 6.4 1.4 11.1 6.0 2.1 1 1 1 - - - - -

CG0.5SM5 H1401S M5 19.1 8.7 1.0 11.1 6.0 2.1 1 1 1 - - - - -

CG0.5LM5 H1401L M5 26.6 8.7 1.0 15.1 9.5 2.1 2 2 1 - - - - -

CG0.5M6 H1402 M6 26.2 10.3 0.9 15.1 9.5 2.1 2 2 1 - - - - -

CG0.5M8 H1402A M8 26.2 11.1 0.8 15.1 9.5 2.1 2 2 1 - - - - -

CG2.5M4 H1436A M4 21.4 9.1 1.1 11.9 8.0 2.5 2 1 1 - - - - -

CG2.5M5 H1436 M5 21.4 9.1 1.1 11.9 8.0 2.5 2 1 1 - - - - -

CG2.5M6 H1437 M6 26.2 10.3 0.9 15.1 8.7 2.5 2 2 1 - - - - -

CG2.5M8 H1437A M8 26.2 10.3 0.9 15.1 8.7 2.5 2 2 1 - - - - -

CG4SM5 H1403S M5 21.0 8.7 1.5 11.1 8.0 3.3 2 1 1 - - - - -

CG4LM5 H1403L M5 27.3 8.7 1.5 14.7 9.2 3.3 2 2 1 - - - - -

CG4M6 H1404 M6 27.8 10.3 1.2 15.1 9.5 3.3 2 2 1 - - - - -

CG4M8 H1404A M8 28.6 13.0 1.0 13.3 9.5 3.3 2 2 1 - - - - -

CG4M10 H1404B M10 28.6 13.0 1.0 16.3 9.5 3.3 2 2 1 - - - - -

CG6M6 H1405 M6 27.0 10.3 1.2 15.0 9.5 3.7 - 2 1 - 1 1 1

CG6M8 H1405A M8 28.6 13.9 0.9 16.7 9.5 3.7 - 2 1 - 1 1 1

CG6M10 H1405B M10 28.6 13.9 0.9 16.7 9.5 3.7 - 2 1 - 1 1 1

CG10SM6 H1406S M6 27.0 11.9 1.8 15.5 9.5 4.7 - 2 1 - 1 1 1

CG10LM6 H1406L M6 29.4 11.9 1.8 15.5 11.5 4.7 - 2 2 - 1 1 1

CG10M8 H1406A M8 28.6 14.3 1.6 16.3 9.5 4.7 - 2 1 - 1 1 1

CG10M10 H1406B M10 30.6 14.3 1.6 16.3 9.5 4.7 - 2 1 - 1 1 1

CG10M12 H1406C M12 33.0 17.0 1.4 20.0 11.0 4.7 - 2 1 - 1 1 1

CG16M5 H1407A M5 39.7 11.6 2.3 16.3 20.6 5.5 - - *3 2 2 2 1

CG16M6 H1407 M6 39.7 11.6 2.3 16.3 20.6 5.5 - - *3 2 2 2 1

CG16M8 H1408 M8 39.7 13.5 1.9 16.3 20.6 5.5 - - *3 2 2 2 1

CG16M10 H1408A M10 41.5 13.5 1.9 18.5 20.6 5.5 - - *3 2 2 2 1

CG16M11 H1445 M11 43.6 16.7 2.8 19.0 22.2 5.5 - - - 2 2 2 1 38-77CU

CG16M12 H1408B M12 46.0 17.5 1.4 20.5 19.0 5.5 - - - 2 2 2 1 38-63CU

CG20M6 H1409 M6 34.9 12.5 2.3 14.3 19.0 6.3 - - - 2 2 2 1

CG20M8 H1410 M8 42.1 13.5 2.2 19.0 20.3 6.3 - - - 2 2 2 1

CG20M10 H1411 M10 42.1 14.3 2.0 19.0 20.3 6.3 - - - 2 2 2 1

CG20M12 H1411A M11 42.1 15.2 1.9 19.0 20.3 6.3 - - - 2 2 2 1

CG25M6 H1415A M6 43.6 16.7 2.2 19.0 22.0 7.1 - - - 2 2 2 1

CG25M8 H1415 M8 43.6 16.7 2.2 19.0 22.0 7.1 - - - 2 2 2 1

CG25M10 H1416 M10 43.6 16.7 1.9 19.0 22.0 7.1 - - - 2 2 2 1

CG25M11 H1416A M11 43.6 16.7 1.9 19.0 22.0 7.1 - - - 2 2 2 1

CG25M12 H1416B M12 51.0 18.2 1.7 25.4 21.0 7.1 - - - 2 2 2 1

CONDUCTORAREA (mm2)

CONDUCTORSTRANDING

38-44CU

38-57CU

38-63CU

38-77CU

38-70CU

All sizes of crimp lugs are compatible with imperial size cables except those marked*

0.5

2.5

4

6

10

16

20

25

1/0.80

7/0.67

7/0.85

7/1.04

7/1.35

7/1.70

19/0.44

19/1.35


10

SEALED COPPER CRIMP LUGS

• Long barrel length for effective heat shrink sealing • Designed for outdoor terminations

• Solder sealed • Impervious to air at 140 kPa min

CABLE LUG SOLDER TYPE

• Solid drawn copper tube • Electro tinned • Alternative sizes made to order• Not recommended for crimping • Bright acid tin finish for easy solderability

DESCRIPT. CAT NO. MAX AREA NOMINAL AMPS STUD DIMENSIONS mmmm2 FOR CU CABLE SIZE E A B C D F I.D.

SG10 H201 10 75 M5 28.6 8.9 1.8 8.9 9.5 4.5

SG16 H202 16 99 M6 38.6 11.9 1.6 16.0 17.0 6.1

SG35 H203 25-35 155 M8 38.1 16.0 1.8 16.5 12.7 9.3

SG50 H204 50 250 M10 44.5 18.5 2.4 20.5 15.9 10.3

SG70 H205 70 310 M10 56.0 23.1 3.3 27.5 17.9 12.6

SG95 H206 95 375 M12 68.0 28.0 3.3 33.5 20.6 15.8

SG120 H207 120 435 M16 79.5 33.0 3.3 36.0 22.2 19.0

SG150 H208 150 570 M20 85.7 37.6 4.0 36.0 28.6 21.3

SG185 H209 185-240 680 M20 106.5 46.5 5.3 48.0 37.0 26.5

DESCRIPT. CAT NO. CONDUCTOR STRANDING STUD DIMENSIONS (mm) CRIMPINGAREA mm2 METRIC SIZE A B C DIE

SEG25M8 H16011 M8 14.7 19 29

SEG25M10 H16012 M10 16.7 19 29

SEG35M8 H16014 M8 18.2 19 35

SEG35M10 H16015 M10 18.2 19 35

SEG35M12 H16016 M12 20.0 24.5 35

SEG50M10 H16018 M10 19.0 27 38

SEG50M12 H16019 M12 20.6 27 38

SEG70M10 H16021 M10 20.6 27 43

SEG70M12 H16022 M12 20.6 27 43

SEG95M10 H16023 M10 25.4 27 53

SEG95M12 H16024 M12 25.4 27 53

SEG120M10 H16026 M10 30.0 31.8 62

SEG120M12 H16027 M12 30.0 31.8 62

SEG150M12 H16029 M12 33.5 41.3 67

SEG150M16 H16030 M16 33.5 41.3 67

SEG185M12 H16032 M12 36.5 41.3 77

SEG185M16 H16033 M16 36.5 41.3 77

SEG240MB H16035 MB 41.6 54 86

SEG240M12 H16036 M12 41.6 54 86

SEG300MB H16038 MB 46.0 54 95

SEG300M16 H16039 M16 46.0 54 95

SEG400MB H16041 MB 49.6 54 105

SEG400M16 H16042 M16 49.6 54 105

SEG500MB H16044 MB 54.8 54 115

SEG500M20 H16045 M20 54.8 54 115

SEG630MB H16047 MB 63.5 54 133

SEG630M20 H16048 M20 63.5 54 133

38-77CU

38-92CU

38-104CU

38-115CU

38-142CU

38/40-165CU

3/40-183CU

38/40-200CU

38/40-231CU

38/40-260CU

40/66-281CU

40/66-310CU

40-370

25

35

50

70

95

120

150

185

240

300

400

500

630

7/2.14-19/1.35

19/1.53

19/1.78

19/2.14

19/2.52

37/2.03

37/2.25

37/2.52

61/2.25

61/2.52

61/2.85

61/3.20

127/2.52


BI-METAL CRIMP LUG

• For aluminium to copper terminations • Friction welded • Manufactured from high purity copper and aluminium rod

• Stepped barrel OD sizes across all bi-metal allows rationalisation of die inventory • Pre-filled with jointing compound • Individually packed in sealed plastic bags

• Reverse bi-metal (aluminium palm, copper barrel) lugs are manufactured to approved order quantities

• Alternative sizes can be made to order for approved order quantities

24

DESCRIPT. CAT NO. CONDUCTOR STRANDING DIMENSIONS mm STUD PALM CRIMPINGAREA mm2 METRIC A B C D E SIZE F THICK DIE

BG16MB H15304 16 7/1.70 75.0 32.0 12.0 5.5 22.0 MB 4.5BG16M10 H15305 M10

BG25MB H15306 25 19/1.35 75.0 32.0 12.0 7.0 22.0 MB 4.5BG25M10 H15307 M10

BG35MB H15308 MBBG35M10 H15309 35 19/1.53 75.0 32.0 12.0 8.5 22.0 M10 4.5BG35M12 H15310 M12








BG300MB H15332 300 61/2.52 130.0 60.0 35.0 23.5 42.0 MB 7.0BG300M12 H15333 M12

BG400MB *H15334 400 61/2.85 160.0 70.0 47.0 26.5 50.0 MB 10.0

BG500MB *H15335 500 61/3.20 160.0 70.0 47.0 29.5 50.0 MB 10.0

BG630MB *H15336 630 127/2.52 175.0 70.0 54.0 33.5 60.0 MB 10.0

BG800MB *H15337 800 127/2.85 221.0 115.0 54.0 39.0 60.0 MB 10.0

38-90AL

38-132AL

38-173AL40-172AL

38-220AL40-220AL

38-284AL40-283AL

40-390AL

*Square palms

40-432AL


3 & 4 CORE SECTOR BI-METAL LUG – (solid only)

• Suitable for 3 or 4 core solid sector cable • Clear markings on the barrel indicate the

crimping sequence • Pre-filled with jointing compound

• Individually packed in sealed plastic bags • Friction welded

• For aluminium to copper termination and manufactured from high purity copper and aluminium rod

26

DESCRIPT. CAT NO. CONDUCTOR DIMENSIONS mm STUD PALM 38A DIESAREA mm2 A B C D E F THICK NEST INDENT

3 CORE

BGS120MB H15610120 111 49 10.6 18.1 32

MB6.0 12 16

BGS120M12 H15611 M12

BGS150MB H15612150 116 49 11.8 20.1 36

MB7.0 12 17

BGS150M12 H15613 M12

BGS185MB H15614185 126 57 13.2 22.5 36

MB7.0 12 18

BGS185M12 H15615 M12

BGS240MB H15616 MB

BGS240M12 H15619 240 138 61 15.2 25.8 42 M12 7.0 12 19

BGS240M16 H15617 M16

BGS300MB H15618 300 147 61 19.4 27.2 42 MB 7.0 12 21

4 CORE

BGI120MB H15660120 111 49 12.1 17.1 32

MB6.0 14 16

BGI120M12 H15661 M10

BGI185MB H15664185 126 57 15.1 21.2 36

MB7.0 14 18

BGI185M12 H15665 M12

BGI240MB H15666240 136 61 17.5 24.6 42

MB7.0 14 19

BGI240M12 H15667 M16

BGI300MB H15668300 147 61 19.4 27.2 42

MB7.0 15 21

BGI300M16 H15669 M16

3 CORE 4 CORE


21


A NEW SOLUTION FOR CONNECTING UNDERGROUND ALUMINIUM CABLES

This new range of connectors for aluminium 4 core sector cable features a

unique concept enabling the lug to be rotated to any desired position on the

conductor, without the need to round the conductor first. The design

embodies the tried and proven round barrel/hex compression die

combination, giving superior connection reliability.

BENEFITS: • The lug can be rotated to any desired position

• No need to twist conductor to correct orientation

• Minimum effort required to correctly orientate lug

• Reduces total connection time

• Suits solid and stranded conductor types

• Uses standard size hexagonal dies

• No need to round the sector cable first

• Bi-metal versions available

• No voids when crimped

• Takes two crimps on the barrel without overlapping

• Palm will fit into most receptacles found in URD system

• Supplied pre-packed with jointing compound, in sealed plastic bags

• The lug barrel has markings showing the length of insulation to be stripped

• Made from high conductivity, high strength, solid forged aluminium

• Tested to BS4579

DESCRIPT. CAT NO. CONDUCTOR DIMENSIONS mm STUD CRIMPINGAREA mm2 A F OD B C D E DIE

AG4HR185MB H15353 185 112 50 34 36 12 36 MB

AG4HR185M12 H15354 185 112 50 34 36 12 36 M12

AG4HR185M16 H15355 185 112 50 34 36 12 36 M16

AG4HR240MB H15356 240 112 50 34 36 12 50 MB

AG4HR240M12 H15357 240 112 50 34 36 12 50 M12

AG4HR240M16 H15358 240 112 50 34 36 12 50 M16

ALUMINIUM ROTATING LUGS

38-284AL

38-284AL

2

Underground brass endterminations

'L'

'I'

'W'

Underground brass end terminations

Stud sizeof the hole

Max conductorsize


New B&Hreference

PN RPN Dimensions(mm)

Installation type

L I W12 35 BET 35- 12 24020006 0-1199669-8 653944-000 55 25 20 3mm Allen12 60 BET 60-12 24020011 9-1199666-9 738386-000 70 34 25 13mm Socket12 120 BET 120- 12 24020018 3-1199688-3 944892-000 86 46 28 16mm Socket16 35 BET 35- 16 - - - 55 25 20 3mm Allen16 60 BET 60-16 24020012 7-1199674-2 524262-000 70 34 25 13mm Socket16 120 BET 120- 16 24020021 3-1199681-0 265820-000 86 46 28 16mm Socket

Note : Alternative palm hole sizes are available to special order.


Solid palm of the lug :- Fully water blocked.

No heat. No high pressure tooling anddies :- Simple to install.

Brass body :- Copper and aluminium can be

connected.- Connections can be made

without special transitionalwashers.

Plain or rifled bore.

Specification

- Designed to meet BS4579 Part 1.- Engineering Recommendation

C79.

Application

• These connectors are intented as endterminations for use on conductors of alltypes (stranded or solid, aluminium orcopper). They are especially suitable forthe copper neutral or CNE conductors ofLV service and mains cables. They canalso be used on the earth conductors andcopper screening wires of MV cables.

Description

• Unlike fittings made from pressed orforged tube, the blocked barrel of thesefittings prevents water passing throughthe palm to the barrel.

• These connectors are composed of :- Brass body.- Brass bolts.

• 3 basic sizes are available :- Covering up to 35sqmm.- Covering up to 60sqmm.- Covering from 50 to 120sqmm.




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1/07

/200

2

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/03/

2002

Underground end terminationsfor sector shaped solid aluminiumconductors




Application

• These fittings are designed primarily for use on the solid sector shaped aluminium conductor (either 120 or 90 degree angle) of 3 or 4 core cables

Description

• These connectors are composed of :- Cast aluminium body.- Shear head bolts.

• They are available in two basic types :- Palm with M12 clearance hole.- Palm with M16 clearance hole.

• Various bolt sizes are available for the LVET185-zz and the LVET300-zz connec-tors to suit different conductors. One bolt pack is required per connectors.The LVET120-zz uses only one size of boltand is supplied complete with the necessa-ry bolt pack.

Specification

• Designed to meet BS4579 Part 3 and Engineering Recommendation C79.


Block barrel:- Prevents water passing through the palm to the barrel.

Solid moisture block between palm and barrel:- Any moisture migration.

Low torque shear-head bolts:- No need of torque spanner.

No need pressure plates:- Simple to install.

Smooth profile:- Prevents damage to insulation or sealing

sleeves.

Underground end terminations for sector shaped solid aluminium conductors

B&H existing New B&H PN RPN Dimensions Spanner Conductor Boltreference reference (mm) or Socket c.s.a. pack

L l D W A/F (sqmm)

LVET120-12 - - - 86 40 28 32 13 90-120* SuppliedLVET120-16 - - - 86 40 28 32 13 Aluminium

LVET185-12 - - - 104 56 35 39 19 120-185 AG1-LVET185-16 - - - 104 56 35 39 19 Aluminium M18

LVET300-12 014020045 8-1199665-7 775854-000 116 56 41 43 19 240-300 AG1-LVET300-16 014020047 2-1199698-7 149096-000 116 56 41 43 19 Aluminium M18

Part no. - LVET xxx-zz- xxx is max conductor size for connector body (120, 185 or 300).- zz is palm description

12 is palm with M12 hole16 is palm with M16 hole

Note : * Bolts suitable for smaller conductors can be supplied on request.

Bimetallic bolted lug, VCXI type

Application

• These bimetallic bolted lugs are usedfor connection of aluminium or copperindustrial conductor, only forindoor application :

- LV connection on busbar insideelectrical panel and on compacttype circuit breaker (new generation).

Description

• The lug is made of aluminium barrel linkto a copper palm by friction weldingtechnology.

• The aluminium barrel is provided witha shear head bolt controllingthe tightening torque.

• Copper palm compatible with the palmsof the apparatus to be connected.

• No specific tools are required, only onebolt needed to ensure the tightening.


- Accept aluminium and copper cables Versatile- Copper palm compatible with the palms

of the apparatus to be connected.- Range taking, reduced stock : only 5 types of lugs

to connect from 25 to 500 mm2.- Compact : can be fitted into the new generation of

circuit breaker (compact type)- Inner surface of aluminium part is grooved Reliable

at the manufacturing stage and greased to ensurea good electrical contact with wires to be joined.

- Tightening torque controlled by shear Head system.- No specific tool : only one bolt to tighten Quick- Compliance with French Standard NFC 63061, EN 611238-1.

Class B for electrical test, EN 611238 for tensile test.

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Designation PN RPN Cross Section Dimensions (mm) Calibration Weight Standard(mm2) Ø A B C Ø d E S/P Circuit breaker (g) Packaging

VCXI 11 0-1351532-1 044110-000 from 25 to 70 16 8 40 6 10 100/160 A 30 4VCXI 14 0-1350531-1 917858-000 from 70 to 120 20 10 60 10 10 250 A 60 4VCXI 18 0-1350532-1 168670-000 from 120 to 185 25 12,5 72 10 13 250/315 A 115 4VCXI 22 0-1350533-1 892664-000 from 185 to 300 31 15,5 89 12 13 400 A 215 4VCXI 29 0-1351601-1 151466-000 from 300 to 500 40 20 105 16 13 500/630 A 395 4

Bolted lug BLM 25/95

http://energy.tycoelectronics.comPage X of X Author: All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,

however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.


Application : • Designed for use in underground cables terminations up to 36 kV

Description: The bolted lug is made of :

• A tin plated forged aluminium alloy body with barrel having an axially centralised bore, its inner threaded entries providing good electrical contact with wires to be connected. The blocked barrel feature prevents moisture between palm and barrel.

• 1 aluminium alloy clamping screws with a shear head in order to control the nominal optimum tightening torque

• 1 aluminium insert fitted on the connector and to be used on the small sizes of conductors Feature and benefits

Conductor sizes : 25 to 95 mm² Aluminium or copper conductor Range taking

Material : Body : high strength tin plated al-alloy Screws : aluminium alloy with special treatment

Good electrical performance Connection on aluminium or copper cable

Solid moisture block between palm and barrel Prevents water passing through the palm to the barrel

Equipped with shear bolts (13 mm head) No special tool Compliance with IEC 61238-1 class A Reliable Centralised bore and insert Reduced step down of the cable


Tapered edges Suitable up to 36kV Range

Description Palm hole ∅ (mm)

Part-Number Raychem PCN

Cross section mm²

Weight (g)

Packaging

BLM 25/95 13 9-200770-9 E62057-000 25-95 60 3 Application – Diameter range table AL AL CU CU AL/CU INSERT RM Round

Stranded RE Round

Solid RM Round Stranded

RM Round Solid

SM Sectorial Stranded

Section mm² 25 to 95 25 to 95 16 to 95 10 to 95 25 to 95 Conductor range mm

∅ 8,5 to ∅ 12.5

∅ 7.1 to ∅ 11

∅ 8.5 to ∅ 12.5

∅ 7.1 to ∅ 11

70 – 95( with rounding) NO

Conductor Range mm

∅ 5,7 to ∅ 8,4

∅ 5.5 to ∅ 7

∅ 4.8 to ∅ 8.4

∅ 3.6 to ∅ 7 YES

MH

152

–IS

SUED

05/

12/0

3

Bolted lug BLM 95/240

http://energy.tycoelectronics.comPage X of X Author: All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,

however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.


Application : • Designed for use in underground cables terminations up to 36 kV

Description: The bolted lug is made of :

• A tin plated forged aluminium alloy body with barrel having an axially centralised bore, its inner threaded entries providing good electrical contact with wires to be connected. The blocked barrel feature prevents moisture between palm and barrel.

• 2 aluminium alloy clamping screws with a shear head in order to control the nominal optimum tightening torque

• 1 aluminium insert fitted on the connector and to be used on the small sizes of conductors Feature and benefits

Conductor sizes : 95 to 240 mm² Aluminium or copper conductor Range taking

Material : Body : high strength tin plated al-alloy Screws : aluminium alloy with special treatment

Good electrical performance Connection on aluminium or copper cable

Solid moisture block between palm and barrel Prevents water passing through the palm to the barrel

Equipped with shear bolts (19mm head) No special tool Compliance with IEC 61238-1 class A Reliable Centralised bore and insert Reduced step down of the cable


Tapered edges Suitable up to 36kV Range

Description Palm hole ∅ (mm)

Part-Number Raychem PCN

Cross section mm²

Weight (g)

Packaging

BLM 95/240-13 13 1-1200402-9 F91493-000 95-240 205 3 BLM 95/240-17 17 0-1200409-7 A33957-000 95-240 200 3 Application – Diameter range table AL AL CU AL AL INSERT RM Round

Stranded RE Round

Solid RM Round Stranded

SM Sectorial Stranded

SM Sectorial Solid

Section mm² 95 to 240 95 to 240 95 to 240 95 to 185 95 to 185 Conductor range mm

∅ 15.1 to ∅ 19.2

∅ 14.1 to ∅ 18

∅ 15.1 to ∅ 19.2

185 with rounding 185 (90°) NO

∅ 11 to ∅ 15

∅ 10.5 to ∅ 14

∅ 11 to ∅ 15 95-120-150 95-120-150 YES

SIM

146

– 1

3-06

-200

3

End terminations with off-set palmfor aluminium or copper conductors

Application

• Aluminium or copper cable end terminations.

Description

• These connectors are cast aluminium and,unlike designs made from pressed orforged tube, the blocked barrel feature pre-vents water passing through the palm to the barrel.

• These connectors are composed of :- Aluminium body.- Brass range taking bolts.

• 3 types are available :- Short palm M12- Short palm M16- Long palm with M12 clearance hole and slot.

•Each connector type is available in two sizeranges :

- The HVETM18-12, HVETM18-16 and HVETM18-OH are suitable for up to and including 185sqmm aluminium or copper conductors.

- The HVETM22-12, HVETM22-16 and HVETM22-OH are suitable for up to and including 300sqmm aluminium or copper conductors.

• All connectors are supplied with range taking bolts.


Patent numbers:

GB 2299640EP 0819222CN 96192935.9HK 1009838AU 697922ZA 96/2687US 6,042,430


Threaded cable entries:- Reduce conductor contact resistance.- Improve tensile performance.- Allow use of low shear bolt torques.

Smooth profile:- Allows better control of electrical stresses.- Facilitates application of insulation.

Patented range taking bolts:- Ensure consistent clamping pressures.- Eliminate the need for various bolt lenghts

to suit conductor sizes.- Avoid the necessity for a special bolt

application tool.

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End terminations with off-set palm for aluminium or copper conductors

B&H existing New B&H PN RPN Dimensions Holereference reference (mm) diameter

L l W D (mm)HVETM18-12UTC 024030012 1-1199675-5 493632-000 123 70 39 35 M12

HVETM18- 16UTC 024030019 8-1199697-9 145876-000 123 70 39 35 M16

HVETM18-OHUTC 02430026 4-1199665-7 751966-000 167 70 39 35 M12+Slot

HVETM22-12UTC 024030031 8-1199667-5 703626-000 131 70 43 42 M12

HVETM22-16UTC 024030036 1-1199678-2 420220-000 131 70 43 42 M16

HVETM22-OHUTC 024030040 9-1199686-4 354838-000 170 70 43 42 M12+Slot

End terminations with in line palmfor aluminium or copper conductors

'L'

'D'

'B' 'HC' Min

VETAxx-OHUTC

End termination for conductor up to 33kV

'L'

'B' 'HC'

'D'

VETAxx-UTC

Application

• These connectors are designed primarilyfor use on stranded aluminium conductors,but they may also be used to terminatesolid aluminium or stranded copperconductors.

Description

• These connectors are composed of :- Aluminium or brass body.- Aluminium or brass shear head bolts.

• B&H provide two different ranges ofconnectors :

- Connectors for conductors up to 33 kV.- Special reduced size connectors.

• They are available in two basic types :- Short palm with M12 clearance hole.- Overhead pattern with M12 hole and slot.

A third type is available for conductors up to33kV :- Short palm with M16 clearance hole.

• They are supplied with rangetaking bolts.

• All bolts use 19mm socket orspanner.

Patent numbers:

GB 2299640EP 0819222CN 96192935.9HK 1009838AU 697922ZA 96/2687US 6.042.430


Solid moisture block between palmand barrel:- Avoid moisture migration.

No need for pressure plates:- Simple to install.

Low torque shear head bolts:- No need of torque spanner.

Smooth profile:- Damage to insulation or sealing

sleeves prevented.

Close fitting insulation sleeves:- Pass over the lug during

installation.

Specification for 33kVconnectors

- Designed to meet BS4579 Part 1 &Part 3.





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01/

07/2

002

End terminations with in line palm for aluminium or copper conductors

End terminations for conductors up to 33kV

(Bolts are included)


New B&Hreference PN RPN Dimensions

(mm)Conductor C.S.A

(sqmm)

L B D HC I Min size Maxalu

Maxcopper

VETA21-12UTC 024030048 8-1199699-5 087658-000 105 62 35 25 60VETA21-16UTC 024030053 1-1199690-1 918560-000 105 62 35 25 60VETA21-OHUTC 024030056 6-1199702-0 020702-000 149 62 35 25 60

14 185 185

VEAT27-12UTC 024030059 6-1199684-8 395578-000 115 69 41 25 66VETA27-16UTC 024030062 1-1199701-6 032310-000 115 69 41 25 66VETA27-OHUTC 024030064 8-1199682-6 217254-000 149 69 41 25 66

14 300 240

Part No. - VETAxx-zzUTC- xx is cable entry diameter for the fitting (21 or 27mm).- Zz is palm description.

12 is short palm with M12 hole.16 is short palm with M16 hole.OH is overhead pattern.

Reduced size end terminations

(connectors are supplied without bolts)

Existing PN New PN PN RPN Dimensions(mm)

L B D HCVETA15-12 024030042 0-1199687-9 358234-000 91 53 25 25VETA15-OH - - - 139 53 25 38VETB15-12 - - - 91 53 25 25VETB15-OH 014030065 1-1199517-9 X72421-000 139 53 25 38

12 : M12 hole.OH : M12 hole and slot.

Application data

Designation Conductor C.S.A(sqmm)

Min MaxAG2-M14 0 35

VETA15-xxAG1-M14 50 95BG2-M14 0 35

VETB15-xxBG1-M14 50 95




Réf

: B&

H 0

95 –

01/

07/2

002

Réf

:B

&H

079

- 05

/02/

2002

End terminations with in line palmfor copper conductors up to 33 kV.




Application

• These connectors are designed primarily for use on strandedcopper conductors.They are machined from brass or copper, and are supplied complete with range taking bolts.

Description

• These connectors are composed of :- Brass or copper body.- Brass range taking bolts.

• 3 types are available :- Short palm M12- Short palm M16- Palm with one or two M12 clearance holes

and slot.

• For overhead applications.

• All connectors are supplied with range taking bolts.


Specification

• Designed to meet BS4579 Part 1.

Patent numbers:

GB 2299640EP 0819222CN 96192935.9HK 1009838AU 697922ZA 96/2687US 6,042,430


Solid moisture block between palmand barrel:- Avoid moisture migration.

Smooth profile:- Prevents damage to insulation or sealin

sleeves.

Allows close fitting insulation sleeves:- Pass over the lug during insulation.

End terminations with in line palm for copper conductors up to 33 kV.

B&H existing New B&H PN RPN Dimensions Total conductorreference reference (mm) C.S.A. (sqmn)

L B D HC l Max Minsize size

VETB21-12UTB 024030068 6-1199670-6 622942-000 115 62 35 35 60

VETB21-16UTB 024030070 3-1199682-1 253464-000 115 62 35 35 6050 185

VETB21-OHUTB 024030075 8-1199692-1 837660-000 149 62 35 25 60

VETB21-OHUTB-SP 024030077 7-1199675-8 507868-000 190 62 35 25 60

VETB28-12UTB 024030083 2-1199697-1 124416-000 130 73 44 35 66

VETB28-16UTB 024030086 2-1199703-6 026394-000 130 73 44 35 66 185 400

VETB28-OHUTB 024030090 2-1199695-9 816510-000 164 73 44 25 66

VETC33-12UTB 024030102 7-1199688-7 952966-000 128 69 49 35 66400 630

VETC33-16UTB 024030104 3-1199672-4 575072-000 128 69 49 35 66

Part no. - VETyxx-zzUTB- y is material (Brass B or Copper C)- xx is cable entry diameter for the fitting (21,28 or 33mm)- zz is palm description*

*12 is short palm with M12 hole.*16 is short palm with M16 hole.*OH is overheated pattern.

Underground universal low voltagebranch joint connectors

Réf

:B

&H

100

- 12

/02/

2002




Application

• These connectors are intented for connec-ting LV aluminium and copper conductors (with the addition of a simple brass gauze,if required).

Description

• These connectors are composed of :- Aluminium alloy body.- Aluminium alloy shear head bolts.

• UBR 95 requieres a 13 mm socket or span-ner. UBR185 and UBR300 require a 19 mmsocket or spanner to complete the installa-tion.

• Bridge pieces for one or two service take offs are available for these connectors.

Option

• These connectors are available with spe-

cial bolts to covers smaller conductors on

request.

• Brass gauze can be used to wrap copper

conductors, and is recommended for small

or loosely compacted conductors.

Specification

- Design to meet the requirements of BS4579 Part 1 & Part 3 and Engineering recommendation C79.


No heat. No high pressure tooling and dies:No pressure plates required:- Simple to install.

Can be used as a transition connectorbetween cables with different conductorconstructions types:- Versatile.

The standard product is supplied with shearhead bolts:- No need of torque spanner.

Underground universal low voltage branch joint connectors

B&H existing New B&H PN RPN Dimensions Conductor Socket/Spannerreference reference (mm) size range (mm)

L H W (sqmn)

UBR95 023000001 5-1199666-5 733472-000 40 38 50 35 - 95 13

UBR185 023000011 1-1199701-8 033548-000 54 47 67 35 - 185 19

UBR300 023000024 0-1199678-3 416318-000 54 54 78 70 - 300 19

Underground universal Low Voltagedouble branch joint connectors

Réf

:B

&H

085

- 27

/02/

2002




Application

• These connectors are intented for connecting low voltage aluminium conduc-tors and copper conductors (with the addi-tion of a simple brass gauze, if required) where two cables are to be jointed to the main.

Description

• These connectors are composed of :- Aluminium alloy body.- Aluminium alloy shear head bolts.

• UBRD95 range requires a 13mm socketor spanner to complete the installation.UBRD185 & UBRD 300 ranges requiresa 19mm socket or spanner to complete theinstallation.

Specification

- Design to meet BS4579 Part 1 & Part 3 and Engineering Recommendation C79.


No heat. No high pressure tooling and dies:No pressure plates required:- Simple to install.

Can be used as a transistion connectorbetween cables with different conductortypes:- Versatile.

The standard product is supplied with shearhead bolts:- No need of torque spanner.

Underground universal Low Voltage double branch joint connectors0

B&H existing New B&H PN RPN Dimensions Conductor Socket/Spannerreference reference (mm) size range (mm)

L H W (sqmn)

UBRD95 023000040 5-1199666-2 732988-000 80 38 50 35 – 95 13

UBRD185 023000043 2-1199696-9 185992-000 108 47 67 35 – 185 19

UBRD300 023000048 5-1199666-7 733882-000 108 54 78 70 - 300 19

Underground universal servicebranch connector

Réf

:B

&H

091

- 13

/02/

2002




Application

•These connectors are intented for jointing the conductors of service cables up to 35sqmm to the phase conductors of all types of LV mains cables.

•This connectors includes stranded or solid,120 or 90 degrees sector shaped or roundconductors up the maximum cross sectionfor which each size of connector is desi-gned.

Description

• These connectors are composed of :- Aluminium alloy body.- Aluminium alloy bolts.

• A 3mm allen key is required to install the service conductor on all connectors. The smaller UBS95 requires a 13mm socket toinstall the mains cable, whereas the UBS185 and UBS300 both need a 19mm socket to complete the installation.

Option

- Brass gauze can be used to wrap copper conductors, and is recommended for small or loosely compacted conductors.

Specification:

- Designed to meet the requirements of BS4579 Part 1 and Part 3 and Engineering recommendation C79.


No heat. No high pressure tooling or dies.:- Simple to install.

Can be installed under live working condi-tions (following suitable procedures):- Simple to install.

Underground universal service branch connector

B&H existing New B&H PN RPN Dimensions Conductor size Socket/reference reference (mm) range (sqmm) Spanner

L H W Min Max (mm)

USB95S 021520005 5-1199684-5 391104-000 32 35 26 35 95 13USB95D 021520001 5-1199677-9 453938-000 44 35 26

USB185S 021520012 2-1199689-3 964772-000 39 40 35 35 185 19USB185D 021520008 4-1199669-4 664614-000 51 40 35

USB300S 021520021 0-1199695-5 810400-000 39 45 41 70 300 19USB300D 021520016 8-1199686-2 351230-000 51 45 41

USBxxxS

USBxxxD

S : SingleD : Double

Underground medium voltagemechanical branch joint connectors

Application

• Medium voltage branch joint for aluminiumor copper cables.

Description

• These connectors are available in two basic types, “SOLID”BLOCKED and the patented “SPLIT”BLOCKED (for extreme ease of application while retaining the bloc-ked facility).

• These connectors are composed of :- Aluminium alloy body.- Brass range taking bolts.

• Each connector type is available in two sizes.- M18 fitting for aluminium or copper conductors up to and including 185 sqmm.- M22 fitting for aluminium or copper conductors up to and including 300sqmm.

• Connectors are supplied with range takingbolts.

Option

• For copper conductors, brass gauze may

be used as an option.

Patent numbers:

GB 2299640 GB 2251984EP 0819222 US 5201914CN 96192935.9 AU 659.426HK 1009838 EP 0563164AU 697922ZA 96/2687US 6.042.430GB 2299901


Threaded cable entries:- Reduce conductor contact resistance.- Improve tensile performance.- Allow use of low shear head bolt torques.

“BLOCKED” Design:- Separates M.I.N.D. oil compound from

polymeric insulation.- Ensures even conductor insertion lenghts.

Smooth profile:- Allow better control of electrical stresses.- Facilitates application of insulation.

Patented range taking bolts:- Ensure correct clamping pressures.- Eliminate the need for various bolt lenghts

to suit different conductor sizes.- Avoid the necessity for a special bolt

application tool.- All bolts use 19mm socket or spanner.

Split version:- Extreme ease of application.- Elimination of excessive conductor bending.- Reduction of overall joint length.- Retention of blocked design.- Retention of smooth profile.

Solid centre section:- Replaces conductor lost by spiking.- Allows main to be opened out for easier

jointing.R

éf :

B&

H 0

98-

27/0

2/20

02




Underground medium voltage mechanical branch joint connectors

Type B&H existing New B&H PN RPN Dimensionsreference reference (mm)

L W D H l Solid blocked HVBRM18SOUTC 023040010 5-1199698-3 153912-000 154 61 41 35 62

Split blocked HVBRM18SPUCT - - - 154 61 41 35 62

Solid blocked HVBRM22SOUTC 023040025 1-1199674-9 547488-000 154 77 46 42 62

Split blocked HVBRM22SPUCT - - - 154 77 46 42 62

HVBRM18SPUTC

HVBRM18SOUTC

Documents

Section 10: Connector & Lugs. - Engineering Suppliesengineeringsupplies.com.au/download/section10.pdf · • CNE-BCNE: Screen Wire Connector - Wavecon Cables - up to 1kV • UET: