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SCREW EXPANDERProject Summary
Project Structure
Technical Introduction
The Basic Principle
The Screw Expander is the kind of a positive displacement generator. The working principle is: the
liquid expanding when screw rotors flow through the YinYang, push the YinYang rotor rotate oppositely.
It makes the course of thermal energy turned into mechanical energy come true.
The Screw Expander consists of three steps: Intake, Expanding and Exhaust. The basic structure is
made of a pair of YinYang rotors and the casing. The thermal liquid (Steam, hot liquid or vapor-liquid phases) enter into
screw alveolus. With the force of the thermal liquid, the screw rotates.
With the increasing of the alveolus, the liquid expanding and finally exhaust at the end. The energy
changes and the power come out to drive the generator or the load.
Application Introduction
Application Area
Steel Mills
Paper Mills
Petro Chemical
Heat Recovery System/Pressure Reducer
Food Processing
Cement Plants
Bio Gas Boiler/Bio Mass Boiler/Geothermal/Geo Pressure/Heating Plants/Solar Thermal
Screw expander and turbine comparative advantage in small power parameters
Screw Expander Turbine
Suit for overheat steam, saturated vapor.
And it’s also suit for steam-liquid phases and
hydrothermal liquid. The
working
medium need low quality requirements.
Suit for overheat steam, saturated
vapor and wet steam. The working
medium need high quality requirements.
Structure of screw expander is simple,
easy to maintenance, normally running ten
years don’t need repair. According to
mechanical
speed driven driving work directly.
The steam turbine has a complex
structure, hard to maintenance. It’s need
to repair and check every 2—3 years. It need
professional team
and equipment. The rotate speed is very high.
Suit for low temperature and low pressure
steam.
The pressure< 3MPa, Temperature<300℃
, power<1500kW
Suit for high temperature and high
pressure steam. The pressure>4MPa,
Temperature>300℃, power>3000kW
The heat source
I. Hot Steam
Pressure Range Unit Installed Power
<0.3Mpa 30~50kW/ton
0.3Mpa~0.6Mpa 50~90kW/ton
0.6~1.0Mpa 90~120kW/ton
II. Flue Gas
Tem. Range Unit Installed Power
~200℃ 20~40kW/10 Thousand Standard Cubic Meter
~300℃ 80~100kW/10 Thousand Standard Cubic Meter
~400℃ 120~150kW/10 Thousand Standard Cubic Meter
III. Hot Water & Hot Liquid
Temperature Range Unit Installed Power
80℃ 0.3~0.4kW/ton water
90℃ 0.7~0.9kW/ton water
100℃ 1.2~1.5kW/ton water
120℃ 2.5~3.5kW/ton water
Technical characteristics
(1) Low quality requirement for the inputs
Screw expander is the only novel power machine that can recover superheated steam, saturated steam, steam-water
mixture , hot water and hot liquid so far. It can be self-cleaning and descaled, suitable to be applied to geothermal power
generation field conveniently.
The fluctuation of heat pressure and heat flow is allowed, and it is suitable for the features of i
ndustrial residual heat and generating utilization with moveable, integrated and dispersible characteristics.
(2) Safe and easy for use
No warming up, no barring gears, no run away, safe and reliable for direct impulse starting.
(3) long-term operation without major repair, convenient in maintenance
The operation of screw expander is simple and convenient. Bulky solid design for screw rotors ensures long-term
operation without major repair, convenient in maintenance with low cost, no need for professionals.
(4) One of key environmental friendly technologies
Screw expander can be applied to recover industry residual heat and waste heat for power generation and
used for renewable energy sources.
Design Capacity
Powerful thermodynamics and dynamics calculation models to improve the device reliability.
Independent control system and on-line observation system are provided to meet grid power requirements.
It can provide the most suitable and economic system solution for customers. Provide 3D models for
customers. Use the latest 3D design software.