Scrap Scenarios

8/10/2019 Scrap Scenarios

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SCRAPS:

1.ASSEMBLY SCRAP: MRP VIEW OF FINISHED GOODS MATERIAL MASTER-FOR ALL INPUT COMPONENTS IT WILL BE CALCULATED

2.COMPONENT SCRAP: ONLY FOR THE COMPONENT SAY RAW MATERIAL 2

MRP VIEW OF THE MATERIAL MASTER RAW MATERIAL 2 ORBOM -(BOM HAS PRIORITY)

3.OPERATON SCRAP: ROUTING OR BOM (ROUTING HAS PRIORITY)

4.OPERATION SCRAP NET INDICATOR-IN BOM (SELECT THIS IF WE WANT TO IGNORE THEASSEMBLY SCRAP PERCENTAGE )-IF OPERATION SCRAP IS MAINTAINED IT HAS TO BESELECTED NET INDICATOR

5.MATERIAL COST ESTIMATE TO BE CREATED-MARKED AND RELEASED

6.IN VARIANCE KEY CALCULATION SELECT SCRAP CHECK BOX

7.DEFINE TARGET COST VERSION VALUATION VARIANT FOR SCRAP WE HAVE TO GIVE

8.IF ACTUAL SCRAP IS EQUAL TO PLANNED SCRAP NO SCRAP VARIANCES WILL BE SHOWN


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1.Creation of Finished goods material master mm01 105454 10% assmbly scrap2.Creation of BOM cs01

40015604001561

3.Creation of routing ca014.Creation of cost estimate with qty structure ck11n

select layout planned scrap value5.marking and releasing ck24

Item NumbItem Categ Resource Cost Elem Total Valu Fixed Valu Currncy Quantity Output unit1 E PKL11 1100001 55.00 55.00 INR 5.500 H2 M PKLP 4001400000 165.00 0.00 INR 1.100 KG3 M PKLP 4001400000 220.00 0.00 INR 1.100 KG4 G DEPTU 11 1100000 19.25 19.25 INR 0.000

459.25 74.25 INR


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of measure


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1.Creation of Finished goods material master mm01 1054552.Creation of BOM cs01

4001560 FOR ITEM 4001560-COMPONE



Item NumbItem CategResource Resource ( Total Valu Currncy Quantity Output unit of measure1 E PKL11 PKL11 P 50.00 INR 5.000 H2 M PKLP 4001MATERIA 165.00 INR 1.100 KG3 M PKLP 4001MATERIA 200.00 INR 1.000 KG

4 G DEPTU 11 RM OVER 18.25 INR 0.000433.25 INR


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T SCRAP-10%


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ONLY OPERATION SCRAP IN BOM:


4001560 FOR ITEM 4001560-OPERATIOSELECT NET ITEM INDICATOR



Item NumbItem CategResource Resource ( Total Valu Currncy Quantity Output unit of measure1 E PKL11 PKL11 P 50.00 INR 5.000 H2 M PKLP 4001MATERIA 165.00 INR 1.100 KG3 M PKLP 4001MATERIA 200.00 INR 1.000 KG

4 G DEPTU 11 RM OVER 18.25 INR 0.000433.25 INR

ONLY OPERATION SCRAP IN ROUTING:


4001560 FOR ITEM 4001560-OPERATIOSELECT NET ITEM INDICATOR

40015613.Creation of routing ca01

OPERATION 010 SCRAP PERCENTAGE 10%OPERATION 020 NO SCRAP

Assuming you are having 2 operations(10 & 20) in routing and in first operation you have defined 10% a

You would be doing Operation 10 for a quantity of 1000 & Operation 20 would be for 900 only consideri

If you are maintaing scrap percentage in BOM, the component consumtion would be planned more.

4.Creation of cost estimate with qty structure ck11nselect layout planned scrap value

Item NumbItem Categ Resource Cost Elem Total Valu Fixed Valu Currncy Quantity Output unit1 E PKL11 1100001 50.00 50.00 INR 5.000 H

2 M PKLP 4001400000 150.00 0.00 INR 1.000 KG3 M PKLP 4001400000 200.00 0.00 INR 1.000 KG4 E PKL12 1500001 180.00 180.00 INR 9.000 H5 G DEPTU 11 1100000 17.50 17.50 INR 0.000

597.50 247.50 INR

5.marking and releasing ck24


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SCRAP-10% HECK BOX

SCRAP-10% HECK BOX

s Operation scrap and if an order is created for 1000.

g that 10% is getting scrapped in operation 10. So the duration(scheduling) & costing for operation 20

of measure

IN OPERATION 20- (90% IS CONSIDERED)


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ould be only for 900 and not 1000.


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ASSEMBLY SCRAP WITH COMPONENT:

MATERIAL MASTER:FINISHED GOODS 105432 10 TO PRODUCERAW MATERIAL

40015604001561

1.CREATION OF BILL OF MATERIAL CS01 COMPONENT SCRA2.CREATION OF ROUTING CA013.CREATION OF COST ESTIMATE WITH QUANTITY STRUCTURE

Item Numb Item Categ Resource Cost Element Total Value Fixed Valu Currncy1 E DEPTT DEPTT 1100001 55.00 55.00 INR2 M PKLP 4001560 400000 165.00 0.00 INR3 M PKLP 4001561 400000 242.00 0.00 INR4 G DEPTU 1100000 1100000 20.35 20.35 INR

482.35 75.35 INR

choose the layout 1sap08-planned scrapFOR SCRAP:Item Numb Item Categ Resource Resource (Text) Quantity Scrap Qua Output unit4 G DEPTU 1100000 RM OVERHEAD RATE 0.000 0.000

1 E DEPTT DEPTT PKL 5.500 0.500 H2 M PKLP 4001560 MATERIAL 101 1.100 0.100 KG3 M PKLP 4001561 MATERIAL 102 1.210 0.100 KG

4.MARKING AND RELEASING CK245.CREATION OF PRODUCTION ORDER CO01

WHEN WE GIVE TOTAL QTY 10 AND ENTER BY DEFAULT IT TAKESTOTAL QTY 11 SCRAP QTY 1

6.RAW MATERIAL ISSUE MB1A7.ACTUAL OVERHEAD CALCULATION KGI28.CONFIRMATION OF PRODUCTION ORDER CO11N

YIELD (actual) 9SCRAP 2

9.PRODUCTION RECEIPT MB31 actual receipt:9IT PROPOSES 11-CHANGE TO 910.TO MAKE ORDER TECHNICALLY COMPLETE CO0211.VARIANCES CALCULATION

PRODUCTION TO RECEIVE 10KGS

ACTUAL RECEIPT 9 KGSWASTE PERCENTAGE 10% 1KGPKLP 4001560 ASSEMBLY 10% 1+(1*10%) 1.1PKLP 4001561 ASSEMBLY 10% COMPONENT 10%RM OVERHEADS 165+244.20= 409.2 5%

('10-5) ACTIVITY ALLOCATION 55 HRS

FOR ACTUAL SCRAP:


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Operation Operation/ Cost Element Name Origin Scrap Scrap, Fix0010 1100000 RM OVERHEAD RATE DEPTU 20.46 20.460010 20.46 20.460010 0010 400000 RM CON LOCAL PKLP/4001560 165.00 0.000010 0010 400000 RM CON LOCAL PKLP/4001561 244.20 0.000010 0010 1100001 ACTIVITY ALLOCATIO DEPTT/PKL 55.00 55.00

0010 0010 464.20 55.000010 484.66 75.46

484.66 75.46

ACTUAL VARIANCE:Plant Cost Objec Target Costs Actual Costs Allocated Actl Cost Work in Pr ScrapPKLP ORD 1000 4341.15 5027.00 4341.15 0.00 484.66ORDER (CO03)14.12.2011 Dynamic List Display 1

Order 100000055 000000000000105432Order Type PP01 Standard Production Order

Plant PKLP PKL HYDERABAD FACTORYMaterial 105432 FG (ASSMBLY SCRAP AND COMPONENT SCRA

Planned Quantity 10.000 KG Kilogram Actual Quantity 9.000 KG Kilogram

Cumulative DataLegal ValuationCompany Code Currency/Object Currency

Transactio Origin Origin (Text) Total plan Ttl actual Variance P/A var(%)

Goods Iss PKLP/4001MATERIAL 101 1,650.00 1,650.00 0Goods Iss PKLP/4001MATERIAL 102 2,420.00 2,420.00 0Goods Issues 4,070.00 4,070.00 0Confirmati DEPTT/PK DEPARTMENT T / M 550 550 0Confirmations 550 550 0Overhead DEPTU DEPARTMENT U 203.5 407 203.5 100Overhead 203.5 407 203.5Goods Re PKLP/105 FG (ASSMBLY SCRA -4,823.50 -4,341.15 482.35 -10Goods Receipt -4,823.50 -4,341.15 482.35

0 685.85 685.85


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ASSEMBLY SCRAP:10%

: 10% FOR 4001561

CK11N

Quantity Output unit of measure5.500 H1.100 KG1.210 KG0.000

Total Valu Scrap Currncy20.35 0.00 INR20.35 0.00 INR55.00 5.00 INR

165.00 15.00 INR242.00 20.00 INR462.00 40.00 INR

55 HRS

11% 1.10020.46 0.121

1.221


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Input quan Unit of measure0.000

1.100 KG1.221 KG5.500 H

Variance201.19

)

Crcy

INRINRINRINRINRINRINRINRINR

INR


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ASSEMBLY,COMPONENT,OPERATION SCRAP- NET SCRAP INDICATOR SELECTED FOR 4001561

1.CREATION OF FINISHED GOODS MATERIAL MASTER MM01 105433assembly scrap 10%

RAW MATERIAL40015604001561

2.CREATION OF BILL OF MATERIAL CS01 COMPONENT SCRAP: 10% FOR 40015613.CREATION OF ROUTING CA01 5% FOR 40015614.CREATION OF COST ESTIMATE WITH QUANTITY STRUCTURE CK11N

STANDARD COST ESTIMATE:Item Numb Item Categ Resource Cost Elem Total Valu Fixed Valu Currncy Quantity Output unit1 E DEPTT DEPTT 1100001 55.00 55.00 INR 5.500 H

2 M PKLP 4001560 400000 165.00 0.00 INR 1.100 KG3 M PKLP 4001561 400000 231.00 0.00 INR 1.155 KG

4 G DEPTU 1100000 1100000 19.80 19.80 INR 0.000470.80 74.80 INR

SCRAP:Item NumbItem CategResource Resource ( Quantity Scrap Qua Output unit Total Valu Scrap4 G DEPTU 1100000 RM OVER 0.000 0.000 19.80 0.00

19.80 0.001 E DEPTT DEPTT PKL 5.500 0.500 H 55.00 5.002 M PKLP 4001560 MATERIA 1.100 0.100 KG 165.00 15.003 M PKLP 4001561 MATERIA 1.155 0.050 KG 231.00 10.00

451.00 30.00470.80 30.00

4.MARKING AND RELEASING CK245.CREATION OF PRODUCTION ORDER CO01

WHEN WE GIVE TOTAL QTY 10 AND ENTER BY DEFAULT IT TAKESTOTAL QTY 11 SCRAP QTY 1 100000056

6.RAW MATERIAL ISSUE MB1A7.ACTUAL OVERHEAD CALCULATION KGI28.CONFIRMATION OF PRODUCTION ORDER CO11N

YIELD (actual) 9SCRAP 2

9.PRODUCTION RECEIPT MB31 actual receipt:9 55 HRSIT PROPOSES 10-CHANGE TO 9

10.TO MAKE ORDER TECHNICALLY COMPLETE CO0211.VARIANCES CALCULATION KKS2SELECT SCRAP BUTTON

ACTUAL SCRAP:PRODUCTION TO RECEIVE 10KGS

ACTUAL RECEIPT 9 KGSWASTE PERCENTAGE 10% 1KGPKLP 4001560 ASSEMBLY 10% 1+(1*10%) 1.1PKLP 4001561 ASSEMBLY 0% COMPONENT 10% OPERATION 5%


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RM OVERHEADS 165+244.20= 409.2 5% 20.46('10-5)

ACTIVITY ALLOCATION 55 HRS

ACTUAL SCRAPOperation Operation/ Cost Element Name Origin Scrap Scrap, Fixe Input quan Unit of me

0010 1100000 RM OVER DEPTU 20.41 20.41 0.0000010 20.41 20.410010 0010 400000 RM CON L PKLP/4001 165.00 0.00 1.100 KG0010 0010 400000 RM CON L PKLP/4001 243.20 0.00 1.216 KG0010 0010 1100001 ACTIVITY DEPTT/PK 55.00 55.00 5.500 H0010 0010 463.20 55.000010 483.61 75.41

483.61 75.41VARIANCEPlant Cost Objec Target Costs Actual Cos Allocated Work in Pr Scrap VariancePKLP ORD 1000 4237.20 4510.00 4237.20 0.00 483.61 -210.81

CO03:Transactio Origin Origin (Text) Total plan Total actua Plan/actual Plan/act. co CurrencyGoods Iss PKLP/4001MATERIAL 101 0.00 1650.00 1650.00 0.00 INRGoods Iss PKLP/4001MATERIAL 102 0.00 2310.00 2310.00 0.00 INRGoods Issues 0.00 3960.00 3960.00 INRConfirmati DEPTT/PK DEPARTMENT T / 0.00 550.00 550.00 0.00 INRConfirmations 0.00 550.00 550.00 INROverhead DEPTU DEPARTMENT U 0.00 0.00 0.00 0.00 INROverhead 0.00 0.00 0.00 INRGoods Re PKLP/105 finished goods(scra 0.00 -4237.20 -4237.20 0.00 INRGoods Receipt 0.00 -4237.20 -4237.20 INR

0.00 272.80 272.80 INR


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of measure

ASSEMBLY CALCULATED ASSEMBLY NOT CALCULATED 1*10% COMPONENTOPERATING-1.1*105%= 1.155

CurrncyINRINRINRINRINRINRINR

1.100


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0.1161.216

sure

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