Upload
sandbadbahri
View
215
Download
0
Embed Size (px)
Citation preview
7/26/2019 Scott Badercompositescatalogue
1/20
Middle East Product Guide
7/26/2019 Scott Badercompositescatalogue
2/20
Experts in a range of processing techniques.
Scott Bader Company Ltd was founded in 1920 by
Ernest Bader. In 1941 Scott Bader successfullyproduced the first room temperature cure polyesterresin and a few years later, in 1949, developed thefirst air-drying polyesters.
In 1954 the first marine polyester resin was developed tomake a GRP hull for Halmatics Perpetua, the first GRPboat in the world and then in 1965 developed the firstmarine class gelcoat.
By 1980, an extensive range of Crysticproducts hadbeen developed, that are now sold all over the worldinto key composite markets such as: building, transport,chemical containment and piping.
Hand-lay
Spray
RTM
RTM Light
Vacuum Infusion
Leading manufacturer of high quality unsaturated polyester,DCPD and Vinyl Ester resins, gelcoats, Crestomer
adhesives and pigments to the global composite industry.
Over sixty years of developing innovative materials for thefollowing industries:
Marine
Wind Energy
Transport
Chemical Containment
Building & Construction
Piping
7/26/2019 Scott Badercompositescatalogue
3/20
Isophthalic Brush Gelcoats 1
Isophthalic Spray Gelcoats 1
Iso/NPG Brush Gelcoats 2
Iso/NPG Spray Gelcoats 2
Orthophthalic Brush Gelcoats 3
Fire Retardant Gelcoats 3
Sandable Gelcoats 3
Microban Antibacterial Gelcoats 4
Tooling Gelcoats 4
Topcoats 5
Barriercoats 5
Special Purpose Gelcoats 5
Orthophthalic Resins 7
Isophthalic & Isophthalic/NPGs 8
Crystic Vinyl Ester 8
Crestapol 8
Fire Retardants 9
Crystic Resins for Closed Mould Processing 10-11
Bonding Pastes 12
Rapid Tooling Resins 13
Special Resins 13
Structural Adhesive Range 14
Pigment Pastes 14
Contents
Gelcoats
Resins
Crestomers
Flags in the manufactured column indicate countries of origin where variants of these products are made.
Marine
Industrial
Building
Energy
Sanitary
Transport
Leisure
Chemical
7/26/2019 Scott Badercompositescatalogue
4/20
DescriptionIsophthalicBrush Gelcoats
Crystic EnvirotecLS 88PA
Low styrene content superior weathering gelcoatwith excellent water resistance
Marine hulls, decks and components or other building/transport or industrial applications requiring excellent colourstability and gloss retention when exposed to sunlight
thix. 14 50 17 70 60 3.85 2.3 YES Lloyds
ApplicationB
rush
Airle
ss
GravityG
un
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulus
Elongatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Manufactu
red
Poise Mins Barcol mg 0C MPa GPa %
Crystic 65E Brush gelcoat with excellent water resistance Marine hulls, decks and components, Building , Transportor any general industrial application
thix. 14 42 18 75 75 3.5 3.0 Lloyds
WRAS
Crystic EnvirotecLS 97PA
Low styrene content superior weathering gelcoatwith excellent water resistance and improvedspray characteristics
Marine hulls, decks and components or other applicationsrequiring excellent colour stability and gloss retentionwhen exposed to sunlight
thix. 14 47 17 68 51 3.8 2.0 YES Lloyds
Brush and Spray Gelcoats
Crystic EnvirotecLS 98PA
Low styrene content superior weathering gelcoatwith excellent water resistance
Marine hulls, decks and components or other applicationsrequiring excellent colour stability and gloss retentionwhen exposed to sunlight
thix. 14 45 17 76 68 4.0 2.5 YES Lloyds
WRAS
Isophthalic Spray Gelcoats
1
7/26/2019 Scott Badercompositescatalogue
5/20
Description Application
Crystic 69E Chemical and water resistant gelcoat Sanitaryware applications - sinks, shower trays, baths,vanity units
thix. 14 49 16 96 57 3.8 1.6 Lloyds
Crystic EnvirotecLS 30PA
The ultimate superior weathering gelcoat withexcellent water resistance properties andsuperior handling
Marine hulls, decks and components or other applicationsrequiring excellent colour stability and gloss retention whenexposed to sunlight. Can also be used for shower trays
thix. 14 46 10 62 52 3.4 2.8 Lloyds
Crystic 92PA Chemical and water resistant gelcoat Sanitaryware and applications for water and chemicalstorage
thix. 14 47 16 94 55 3.7 1.6
Brush
Airle
ss
GravityG
un
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulus
Elongatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Manufactu
red
Poise Mins Barcol mg 0C MPa GPa %
Brush and Spray Gelcoats
ISO/NPGBrush Gelcoats
2
ISO/NPG Spray Gelcoats
7/26/2019 Scott Badercompositescatalogue
6/20
DescriptionOrthophthalicGelcoats
Crystic 100E General purpose gelcoat Non-critical applications in building or industrial markets thix. 14 40 28 69 65 3.5 2.0
Application
Crystic 48PA Fire retardant gelcoat which meets BS476 part 7class 1 with Crystic 356PA and class 2 with Crystic1355PA
Applications requiring a fire retardant brush gelcoat thix. 12 42 24 62 59 4.14 2.2 BS 476
Fire Retardant Gelcoats and coatings
Crystic 93PA Fire retardant spray gelcoat which meets BS476part 7 class 1 with Crystic 356PA and part 2 withCrystic 328PALV
Applications requiring a fire retardant spray gelcoat thix. 12 47 16 68 64 4.22 2.0 BS 476
CrysticFireguard 75PA
Unique, intumescant fire retardant coating whichwhen applied to the reverse side of any laminatewill meet BS476 part 7 class 1
Applications where parts may be accidentally exposed todirect flames which includes engine rooms in boats andunder the bonnet in buses or other vehicles
thix 10 40
Crystic 42PA Sandable gelcoat for easy and precise abrasion Transport market or any parts that need to be post-painted thix. 10 37 20 54 46 3.7 2.1
Sandable Gelcoats
Poise Mins Barcol mg 0C MPa GPa %
Brush and Spray Gelcoats
No mechanical data.Not applicable for this product
Brush
Airle
ss
GravityG
un
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulus
Elon
gatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Manufactu
red
3
7/26/2019 Scott Badercompositescatalogue
7/20
Description ApplicationMicrobanAntibacterialGelcoats
Microban 65PA Antibacterial general purpose brush gelcoat Applications requiring a general purpose antibacterial gelcoat thix. 10 42 18 75 75 3.5 3.0
Microban 47PA Antibacterial topcoat Applications requiring a general purpose antibacterial topcoat thix. 10 58 13 73 35 7.7 0.4
Microban 48PA Antibacterial fire retardant gelcoat Applications requiring a fire retardant antibacterial gelcoat thix. 10 42 24 62 59 4.1 2.2
Microban 967 SMK Antibacterial chemical resistant gelcoat Sanitaryware applications that need an antibacterial gelcoat thix. 10 45 - 90 70 3.4 3.0
Crystic 14PA Urethane modified vinyl ester tooling gelcoat withexcellent heat and chemical resistance, highimpact strength and superior gloss
All tooling applications particularly to eliminate problemsof water marking
thix. 10 40 18 100 78 3.0 3.5
Crystic 12PA ISO/NPG tooling gelcoat with good heat andchemical resistance
General tooling applications thix. 9 46 17 83 64 3.8 2.0
Poise Mins Barcol mg 0C MPa GPa %
Brush and Spray Gelcoats
Microban LS 96PA Antibacterial general purpose spray gelcoat Applications requiring a general purpose antibacterial spraygelcoat
thix. 7 45 16 70 59 5.0 2.1 YES
Tooling Gelcoats
4
Brush
Airle
ss
GravityG
un
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulus
Elongatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Manufactu
red
7/26/2019 Scott Badercompositescatalogue
8/20
DescriptionBarriercoats
Crestacoat 5000PA The ultimate barriercoat for improving surface aestheticsbased on unique chemistry. Applied behind a gelcoat it isespecially good behind dark colours, in complex shapesand in infusion processes as good aesthetics
Marine hulls, decks and components and anyother application which requires good aestheticse.g. moulds
thix. 25 70 - 58 17 1.1 3.5
(Shore
D)
Application
Barriercoats
Crystic 550PA Polyester barriercoat for applying behind a gelcoat toreduce print through and achieve a superior surface finish
Marine decks and components and any otherapplication which requires good aesthetics and willnot be submerged in water for long periods of time
thix. 9 49 13 59 47 4.6 1.5
Poise Mins Barcol mg 0C MPa GPa %
Brush
Airle
ss
GravityGun
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulu
s
Elongation
atB
reak
Low
Sty
ren
eCo
ntent
Approvals
Indu
stry
Manufactu
red
DescriptionSpecial PurposeGelcoats
CrysticMouldguard (B)
Unique, extremely flexible protection coating formoulds or final parts
For protecting moulds when they are not in use in productionor for protecting parts in transit
thix. 15
Application
Special Purpose Gelcoats
CrysticMouldguard (S)
Unique, extremely flexible protection coating formoulds or final parts
For protecting moulds when they are not in use in productionor for protecting parts in transit
thix. 12
CrysticStonecast 95PA
Clear chemical resistant gelcoat with excellentclarity for use with solid surface chips to givegranite / stone effects
Worktops or applications where a solid surface appearanceis required which do not require a high level of thermal shock
thix. 9 44 24 100 60 3.0 2.2
Epoxy Bonding Gelcoats
Crystic GC 251PA Very low styrene gelcoat for use with epoxylaminating and infusion systems
Marine - decks and components, or wind energy applications thix. 9 44 17 68 66 4.0 2.1 YES
Crystic GC 253PA Gelcoat for use with epoxy laminating and infusionsystems
Marine - decks and components, or wind energy applications thix. 9 42 18 76 67 3.9 2.2
Crystic GC 252PA Gelcoat for use with epoxy laminating and infusionsystems
Marine decks and components, or wind energy applications thix. 9 51 18 71 65 4.3 2.2
Poise Mins Barcol mg 0C MPa GPa %
Crystic GC 254PA Gelcoat for use with epoxy laminating and infusionsystems where fire retardant properties are required
Marine - decks and components and building and construction
applicatons thix. 9 42 24 62 59 4.14 2.2
No mechanicaldata.
Notapplicablefor thisproduct
No mechanicaldata.
Notapplicablefor thisproduct
5
Brush
Airle
ss
GravityG
un
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulus
Elongatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Manufactu
red
7/26/2019 Scott Badercompositescatalogue
9/20
7/26/2019 Scott Badercompositescatalogue
10/20
7/26/2019 Scott Badercompositescatalogue
11/20
DescriptionIsophthalic &Isophthalic/NPGs
Crystic 199 High performance resin with superior thermal and electrical properties. Approved for fuel tanks ISO 6.0 16 48 29 127 55 3.3 2.0 DTD
**** UL3136
Resin Type
Resins
Crystic 272E Low taint high performance resin for pipes (filament winding, centrifugal casting and pultrusion) ISO 3.5 8 40 18 80 79 3.4 4.5 Lloyds
***** WRAS
Crystic 491E Tough, versatile. Water and chemical resistant ISO thix. 12 43 17 77 77 3.5 4.0 Lloyds
WRAS
****Using 4% AcceleratorE and4 % CatalystH at5 0C
*****Using4 % AcceleratorE and2 % catalystM at25 0C
Crystic Vinyl Ester
Crystic VE676 High molecular weight epoxy bisphenol-A vinyl ester for chemical resistance application Vinyl Ester 5.0 21 45 14 95 80 3.4 4-5 Lloyds ^ ^ ^^ ^ ^ ^
Crystic VE679PA VE/DCPD skin coat to improve gelcoat finish
^ Curingschedule:24 hrsat200C followedby 3hrsat 80 0C
^^Curing Schedule:24hrs at200C followedby 5hrsat 800C andthen3hrsat1200C
Crestapol
Crestapol 1080 Tough flexible high performance resin Urethane Acrylate 9 50 65 - - 25 0.5 120.0
Shore
D
Crestapol 1210 Tough, low viscosity closed mould/pultrusion resin exhibiting very rapid cure Urethane Acrylate 1.75 13 48 - 110 70 3.7 2.4
Crestapol 1220PA Tough, impact resistant, laminating resin Urethane Acrylate
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Modulus
Elongatio
nat
Break
Low
Sty
reneEm
ission
Approvals
Indu
stry
Manufactu
red
Poise Mins Barcol mg 0C MPa GPa %
thix. 12 30 18 65 58 2.9 7.0
8
Crystic VE671 Quick curing, epoxy bisphenol-A vinyl ester resin with outstanding chemical resistance to awide range of substances at room and elevated temperatures.Suitable for all conventional techniques
Vinyl Ester 4.5 14 40 40 100 80 3.4 4-5 Lloyds to ^^ ^^ to ^ ^ ^^ ^^
20 105
^
Crystic VE673 Low viscosity, epoxy novalak vinyl ester resin with outstanding chemical resistance to a widerange of substances at room and elevated temperatures. Suitable for all conventional techniques
Vinyl Ester 2.5 12 48 60 130 75 3.5 3to to20 135
^^^^ ^ ^ ^^ ^ ^ ^
Crystic VE676-03 Vinyl ester resin for vacuum infusion Vinyl Ester 1.75 21 45 14 95 80 3.4 4.5 Lloyds ^^^^^ ^^ ^ ^^ ^^ ^^
^^^^ Curing schedule:at 250C using1% DMA, 0.7% Cobaltand2% Butanox
^^^^^ Curingschedule: at35 0C using2% ButanoxM-50,1% CobaltOctoate(3%)and0.3%DEAA)
Vinyl Ester 5.0 21 45 14 95 80 3.4 4-5 Lloyds ^ ^ ^^ ^ ^ ^
Crystic 274E Low taint high reactive resin for pipes, light poles (filament winding, centrifugal castingand pultrusion)
ISO 4.5 10 45 18 83 75 3.7 3.6
Crystic VE676T Thixotropic laminating bisphenol-A epoxy vinyl ester resin Vinyl Ester
7.0 21 45 35 95 70 3.4 3.0 Lloyds
Crystic 397 For critical applications in aggressive environments (hand lay-up) ISO/NPG 5.0 8.0 45 20 125 65 3.7 3.0
Crystic VE278 Elastomer modified vinyl ester used as a primer resin having excellent adhesive strength to manysubstrates
Vinyl Ester 3.5 25 38 35 90 70 3.0 5.5
7/26/2019 Scott Badercompositescatalogue
12/20
DescriptionFire Retardants
Crystic 385PA Het Acid. Translucent SAA. Class 2 HET ACID thix. 10 38 31 67 59 2.8 3.7
Resin Type
Crystic 388 Light stabilised, DBNPG. Class 0/1, V0 DBNPG
Crystic 356PA Filled, DBNPG, Class 0/1, M1/F3, with or withoutGC 65PA
DBNPG
Crystic 344A Resin to be used with 344A filler M1FO, IMO, BS6853 Methyl Methacrylate modified DCPD
Fire Retardants
Ext. SAAfireratingto BS476Part3 : 1958
Class2 ratingto BS476Part7: 1987
2.6 6 35 24 67 47 2.3 3.4*
< 0.2 2 4
***
Class 1 toBS476Part 7: 1987
M2
BS476 Part7 : 1987Class1
M1
BS6853, 1a; NFF 16-101,M1,F0; IMO A.653 (16),IMO
MSC61 (67)
Cast property data are irrelevant due to thespecial nature of the resin
thix. 12 56 12 79 45 7.4 0.7
Crystic 1355PA Filled, ortho. Class 0/1 without gelcoat. Class 2,V-0, M2 with GC 65PA
ORTHO 3.4 18 57 14 80 50 6.4 1.1
**
BS476 Part7 : 1987Class1
Crystic 26026 Filled, ortho. M2 with standard gelcoat, F3 withoutchlorine and nitrogen ORTHO 3.5 10 40 14 80 55 3.6 1.6 ***
Crystic 5260 Filled, ortho. M2 with gelcoat 6004 K, F3, specificgravity at 1.40
ORTHO 3 10 40 14 80 55 3.6 1.6
***
Crystic 5046 Filled, ortho. M1 with gelcoat 6004K, M2F2 withGC 820B
ORTHO 4 16 50 15 94 45 4.9 1.2
***
NFP92-501
NFF16-101
NFP92-501
NFF16-101
NFP92-501
NFF16-101
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensile
Strength
Tensile
Mod
ulus
Elongatio
nat
Break
App
rovals
Indu
stry
Manufactu
red
Poise Mins Barcol mg 0C MPa GPa %
*Using1.5%Accelerator Gand 1%catalyst L/
**Using 1%CatalystM /
***Using2% Accelerator Gand 2%Catalyst M /
9
M2
M2
M1
7/26/2019 Scott Badercompositescatalogue
13/20
7/26/2019 Scott Badercompositescatalogue
14/20
7/26/2019 Scott Badercompositescatalogue
15/20
DescriptionBonding Pastes
Crystic 90-78PA Gap filler/bonding pastes. GRP to GRP and GRP to wood ORTHO White White Viscous 8 47 10.5 52.0 28.0 3.1 1.0
Base Resin
Crystic 90-79PA Gap filler/bonding pastes. GRP to GRP and GRP to wood ORTHO
Crystic 90-80PA Viscous, filled compound reinforced with 3mm glass fibres.Low shrink advantage
ORTHO
Crystic 90-81PA Viscous, light weight compound containing hollow microspheres ORTHO
Bonding Pastes
Crystic 90-82PA Viscous, filled compound for the assembly and bonding ofGRP mouldings
ORTHO
Crystic 90-83PA Viscous, filled compound for non-structural general bonding ofGRP mouldings
ORTHO
Crystic 90-84PA Light weight, low exotherm, viscous compound for non-structuralapplications
ORTHO
Grey Grey Viscous 4 39 10.9 45.0 29.0 3.2 1.3
White White thix. 12 - 9.7 - - - 1.0
Bluish White thix. 8 - 7.3 - - - 1.2
Bluish White thix. 12 - 11.2 - - - 2.8
Bluish White non-sag 30 80 9.8 - 18 1.5 4.0
Bluish Cream non-sag 30 61 - - 12 6.2 6.0
Poise Mins Barcol Mpa 0C MPa Gpa %
Viscosity
Geltim
e
Sin
gle
lap
sh
eerstr
ength
HDT/HDT
Tensile
Strength
Hardn
ess
Tensile
Modulus
Elongatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Man
ufactu
red
InitialC
olour
FinalC
olour
Shore
D
Shore
D
12
7/26/2019 Scott Badercompositescatalogue
16/20
DescriptionRapid Tooling Resin
CrysticFastlam 3000A
Mould making low profile resin THIXO 6 35 65 73 5.5 2.0
^
Resin Type
Rapid Tooling Resin^ Using2 % Perkadox40E
Special Resins
Crystic LS 451PA DCPD modified. Reduced styrene, enhanced surface finish thix. 20 38 15 58.0 46 2.7 2.5 YES Lloyds
Crystic 581PA Body filler resin Body filler resin 11 5 85 32 49.0 43 1.4 13.0
*
* Using4 %of a 50% concentrationbenzoylperoxide at20 0C+ Usingresindiluted with waterto 50% and1.5% CatalystM^^ Using3 % AcceleratorG and4 % CatalystO Application
Good surface finish in the marine industry
Viscosity
Geltim
e
Hardn
ess
Water
Abs
orptio
n
HDT
Tensil
eSt
rength
Tensil
eM
odulus
Elon
gatio
nat
Break
Low
Sty
reneCo
ntent
Approvals
Indu
stry
Man
ufactu
red
Poise Mins Barcol mg 0C MPa GPa %
ShoreD
13
Mechanicaldata on laminate
Crystic R935 High performance , ISO/NPG resin developed specifically for solid surface casting.It is a high clarity, low color resin which can accept the maximum level of fillers,coloured chips or natural stone for a range of decorative effects and fire retardancy
ISO/NPG 6.0 10 44 24 105 60 3.0 2.2 Tested by FIRA toBS EN438 (1991).Class 1 rating to
BS476 part7(1987).Class 0 rating to
BS476 Part 6 (1989)and M2 F0 rating to
EpiradiateurNFF-16-101 Test.
Crystic 17449 DCPD modified. For use in high performance applications For use with high strength reinforcementsin high performance applications
3.8 38 48 30 115 35 3.3 1.2 DTD
^^
Crystic 583PA Flexible resin for Body Fillers Body filler resin 5.0 5.0 Otherpropertiesavailableon request
Crystic PD9352PA Resin for pipe relining and CIPP process ISO 3.5 10 42 25 77 77 3.5 4.0
7/26/2019 Scott Badercompositescatalogue
17/20
7/26/2019 Scott Badercompositescatalogue
18/20
7/26/2019 Scott Badercompositescatalogue
19/20
7/26/2019 Scott Badercompositescatalogue
20/20