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Schutzvermerk / Copyright-VermerkCopyright © Siemens AG 2011. All rights reserved
Siemens Technik Akademie-Berlin presents
How You Teach Matters: Integrating a Systems
Approach in Engineering Technology Courses
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Session Outline
I. Welcome/Introduction ▪ Siemens Technik Akademie ▪ German Technical Education & Apprenticeship Model
II. Overview of System Approach ▪ What is it? ▪ System Approach vs Traditional Teaching Methods
III. Application of System Approach in Technical Programs ▪ Sample System Approach Lesson
IV. System Approach in Action
IV. Conclusions/Last Questions
04/21/23Seite 2
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
What Is The Siemens Technik Akademie (STA)?
• The only international higher level engineering and technology academy within the Siemens Professional Education System
•Founded in 1998 to train students in engineering technology and applied mechatronics
• Connected to the Werner von Siemens ‘Berufschule’ (technical college) –one of the last remaining private technical colleges in Germany
04/21/23Seite 3
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Mechatronics The Multi-disciplinary Field of Engineering Technology
Mechatronics in the synergistic integration of mechanics, electronics, control theory and systems. and computers into a complex, single systems used within product design and manufacturing, in order to improve and/or optimize its functionality.
Known Aliases: Automation Technology, Integrated Technology, Multi-skilled Technology, Robotics Technology
04/21/23Seite 4
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
German Dual Technical Education System
Practical Training: administered by the Companies
Highly qualified
Highly productiveHigh employability
Company A
• practical on job training
• employed at the company
State or private Vocational SchoolTheory: administered by the state
Company C
• practical on job training
• employed at the company
Company B
• practical on job training
• employed at the company
Future oriented
“Handlungskompetenz”
Employees:
04/21/23Seite 5
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
STA 2+2 Program StructureAssociate Engineer + Bachelor of Engineering
Associate Engineer = „bridge“ between the production floor/on- the- ground technicians and engineering team
Fall 2011 launch of our integrated SmartGrid technology curriculum- BS of Engineering- Electronic Systems
1st 2nd 3rd 4th Semester
Associate Engineer
Bachelor of Engineering
5th 6th 7th 8th Semester
Intern-ship
thesis
test
Engineering content
Management SkillsEmployability
Skills
Teamwork
Intercultural Experience
Associate EngineerHigh School MasterBachelor of Engineering
04/21/23Seite 6
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
04/21/23
System Approach Learning Loop
Then focus on: -System modules - Components
- Physical properties - Measurements
Students learn about the complexities of the system in a holistic fashion
Start at macro level
Ability to pinpoint
malfunctions
Ability to transfer their knowledge to another system „Handlungs-kompetenz“
Seite 7
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Traditional Approach: Mechatronic/ Integrated Tech Education
This Approach Misses:
• Subsystem Inter-relationships
• Systems Integration
• Comprehensive System Analysis
• Comprehensive Troubleshooting
04/21/23
Complex Mechatronic System
Seite 8
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach: Mechatronic/ Integrated Tech Education
With its system focus and holistic learning model, System Approach stresses:
Contextual Learning of Theoretical Principles
Understanding of Subsystems Inter-relationships and How These Relationships Drive System Function
System Integration
Comprehensive troubleshooting tied to Systems Analysis
04/21/23Seite 9
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in the Classroom:
Electrical Engineering Sample Lesson
Solenoids
04/21/23Seite 10
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Mechatronic System
Gear Sorting Line
System Approach in the Classroom:
Electrical Engineering Sample Lesson
04/21/23Seite 11
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
What does the module do ?
How does the module work ?
What happens in the module ?
04/21/23
System Approach in the Classroom:
Electrical Engineering Sample Lesson
Seite 12
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
SolenoidSolenoid
Selection of a ComponentSelection of a Component
04/21/23Seite 13
System Approach in the Classroom:
Electrical Engineering Sample Lesson
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Solenoid:Solenoid:What does What does the the component component dodo
in this in this module?module?
System Approach in the Classroom:
Electrical Engineering Sample Lesson
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
ChuteChute
Part Present SensorPart Present Sensor
SolenoidSolenoid
Part PresentPart Present
SensorSensor
(Module 2)(Module 2)
GateGate
CarriageCarriage
(Module 2)(Module 2)
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Initial position: Gear not present, Gate closedInitial position: Gear not present, Gate closed
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Gear present (Module 2): Sensor B3 triggeredGear present (Module 2): Sensor B3 triggered
04/21/23Seite 17
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Gate closed: Move CarriageGate closed: Move Carriage
04/21/23Seite 18
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
• Gear detected by sensor B2Gear detected by sensor B2
• Solenoid Y1 energizedSolenoid Y1 energized
• Gear detected by sensor B3Gear detected by sensor B3
• Solenoid Y1 de-energizedSolenoid Y1 de-energized
Machine sub-sequenceMachine sub-sequence
• Move CarriageMove Carriage
Gate opensGate opens
Gate closesGate closes
System Approach in the Classroom:
Electrical Engineering Sample Lesson
04/21/23Seite 19
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in the Classroom:
Electrical Engineering Sample Lesson
What are the underlying physical principles of the What are the underlying physical principles of the component?component?
Voltage Voltage Current Current Magnetic Field Magnetic Field Force Force Movement Movement
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Learning how to use datasheets, internet, training Learning how to use datasheets, internet, training
material, and books to discuss physical material, and books to discuss physical characteristics, ie voltages, power consumptions, life characteristics, ie voltages, power consumptions, life cyclescycles
System Approach in the Classroom:
Electrical Engineering Sample Lesson
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in the Classroom:
Electrical Engineering Sample Lesson
Troubleshooting Example: Gear is present at the gate. Gate Troubleshooting Example: Gear is present at the gate. Gate does not open. does not open.
• Is the PLC output set to open the gate?Is the PLC output set to open the gate?Status indicatorStatus indicator
(PLC output (PLC output
module) is on.module) is on.
• Is voltage applied to the solenoid?Is voltage applied to the solenoid?
not ok, not ok,
should be 24 Vshould be 24 VCheck cable between PLC Check cable between PLC output and solenoidoutput and solenoid
Voltage A1Voltage A1A2 = A2 =
0V0V
04/21/23Seite 22
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Troubleshooting Troubleshooting StrategiesStrategies
Learning StepsLearning Steps• Developing strategies to Developing strategies to find out the malfunction in find out the malfunction in the system, not only in this the system, not only in this component component • Deepen the strategies by Deepen the strategies by using simulation tools using simulation tools
• Short and clear description of the Short and clear description of the
problemproblem
• Gear(s) present?Gear(s) present?
• Is (are) the present gear(s) Is (are) the present gear(s) detected?detected?
• Does the sensor send a signal to Does the sensor send a signal to
the PLC?the PLC?
• Is voltage applied to the PLCIs voltage applied to the PLC
output?output?
• Is voltage applied to the solenoid?Is voltage applied to the solenoid?
System Approach in the Classroom:
Electrical Engineering Sample Lesson
04/21/23Seite 23
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
• Where does the Where does the
component appear component appear
elsewhere in the elsewhere in the
entire system?entire system?
• What is its function/What is its function/
purpose at each purpose at each
location in the location in the
machine?machine?
Return to the SystemReturn to the System
System Approach in the Classroom:
Electrical Engineering Sample Lesson
04/21/23Seite 24
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach In Action:Siemens Technik Akademie Examples
Siemens Mechatronic Systems Certification Program
Bacholer of Engineering-SMARTGrid Focus
04/21/23Seite 25
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
04/21/23
Siemens Mechatronic Systems Certification Program (SMSCP)
International standard industry certification in
mechatronic systems
Comprehensive skills certification offered in three levels,
not a product certification
Delivered together with partner schools
Verified through certification examinations
Consistent standards of achievement worldwide
Result: Well-grounded individuals who can adapt to new work situations quickly and appropriately “Handlungskompetenz”
Seite 26
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in Tech Ed:
SMSCP Certification
04/21/23
STA Berlin
SMSCP
Partner Schools
StudentsStudentsTeachersTeachers
work
for
educate
study
at Student
Certification
School
Certification
Teacher
Certification
Seite 27
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in Tech Ed:
SMSCP Competency Areas
Level I- Mechatronic Assistant
Electrical Components
Mechanical Components
and Electric Drives
(Electro) Pneumatic and
Hydraulic Circuits
Digital Fundamentals and
PLCs
Level II- Mechatronic Associate
Process Control
Technologies
Introduction to Totally
Integrated Automation
Automation systems
Motor control
Mechanics and Machine
Elements
Manufacturing Processes
Level III-Mechatronic Professional
Mechatronic Systems
Design
Customized
Automation Solutions
with TIA
Diagnostics, Control
Systems and
Optimization
Dynamics of
Machinery and
Kinematics
04/21/23Seite 28
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
04/21/23
System Approach in Tech Ed:
SMSCP Levels of Certification
Three levels of student certification that are built on job profiles:
Siemens Certified Mechatronic SystemsAssistant (Level 1)- Machine Operator Efficient operation of complex mechatronic system Identifying problems and troubleshooting
Siemens Certified Mechatronic SystemsAssociate (Level 2)- Technician Focus on systems management, troubleshooting and optimization
Siemens Certified Mechatronic SystemsProfessional (Level 3)- Engineer University-level engineering education, systems design and process optimization
Seite 29
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
04/21/23
System Approach in Tech Ed:
SMSCP Partner Schools worldwide
Schools who are an official partner of the SMSCP: 14 colleges in the US 1 college in South Korea 1 college in China 5 polytechnics in Malaysia 1 college in Singapore 1 training center in India
Schools who are in the process of becoming an official partner: 6 colleges in the US 2 training centers in South Africa 3 training centers in India 2 colleges in UK 2 college in Indonesia
Seite 30
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in Curriculum Design:
SMARTGrid at Siemens Technik AkademieSmart Grid
Competency Fields
Smart Grid
@ SPE
Technology
Market-Activities
Competencies
Standards
Corporate Strategies
• ICT• Power-
Electronics• Power-
Engineering• Mechanical
Engineering• Materials• ...
Smart Grid
Training and Education Concept
Smart GridShow Room
Energy Distribution
Smart Grid
Control
E mobilityInfrastructure
BusinessOpportunities
ElectricVehicle
Energy Generation
Building Automation Flexible, reliable & secure power supplyFlexible, reliable & secure power supply
04/21/23Seite 31
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Building automation
Power data (PLC)230V power net
230V power net
Power
dat
a (P
LC)
Power data (all collected)
Pow
er d
ata
(PL
C)
SM
SM
SM
CS
CS
DC
AP
Battery
Monitor
Switch
DC->AC
SM
battery- Switch
- DC->AC
Power data (PLC)
Computer Cloud:
Switching Logic/Grid stabilizer
Simulated power input
Virtual Infrastructure:
- Smart Meter database
- Power data collecting
Price calculation
Customer database
- Billing
- Contracts
- Preferences
Active Board SW
Legend:
AP: Access Point WLAN
CS: Charging Station
DC: Data Concentrator
PLC: Power Line Communication
UPS: Uninterruptable Power Supply
SM: Smart Meter
Smart Grid Control
SM
Power data (PLC)
Building
automation
status
Power data (PLC)
SM
Interaction
Different views
Customer interface
Company interface
Power plant interface
Current supply simulation
Manual control
Active Board
Rates
Identification
Charge-/discharge
control
UPS
Siemens Wind Power (Denmark)
User inputs
SM
Power data
Show Room Smart Grid: Technische UmsetzungShow Room Smart Grid: Electric Vehicle / Charging Infrastucture
Power data (PLC)
power gridpower grid
Power data (all collected)
SMCS
DC
AP
Computer Cloud:
Switching Logic/Grid stabilizer
Simulated power input
Virtual Infrastructure:
- Smart Meter database
- Power data collecting
Price calculation
Customer database
- Billing
- Contracts
- Preferences
New services and business models
Smart Grid Control
Rates
Identification
Charge-/discharge
control Legend:
AP: Access Point WLAN
CS: Charging Station
DC: Data Concentrator
PLC: Power Line Communication
SM: Smart Meter
230V power net230V power net
Power data (all collected)
DC
AP
SM
battery- Switch
- DC->AC
Power data (PLC)
Computer Cloud:
Switching Logic/Grid stabilizer
Simulated power input
Virtual Infrastructure:
- Smart Meter database
- Power data collecting
Price calculation
Customer database
- Billing
- Contracts
- Preferences
Active Board SW
Smart Grid ControlSiemens Wind Power (Denmark)
SM
Power data
Show Room Smart Grid:
Energy Generation
04/21/23Seite 32
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in Curriculum Design:
Smart Grid Show Room
Visit from Herrn DehenHead of Siemens Energy Sector
Februar 2011
Visit from Herrn Dr. Hausmann
Februar 2011
04/21/23Seite 33
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in Curriculum Design:
Smart Grid Show Room
Vehicle Management and Visualisation by Tablet PC Solar and Smart Storage
04/21/23Seite 34
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
Smart Grid Control Center Display of Electricity Price on Tablet PC
Display of Smart Meter by Energy Station Smart Meter – Feeding into the Net
System Approach in Curriculum Design:
Smart Grid Show Room
04/21/23Seite 35
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
System Approach in Curriculum Design:Bachelor of Engineering- SMARTGrid focus at Siemens Technik Akademie
1 Jahr
2 Jahr
3 Jahr
4 Jahr
+ Smart Grid Module
+ Smart Grid Module
BS in Electronic Systems Engineering with a Smart Grid Profile:
Siemens Sectors as Partners
In cooperation with the education and teaching teams of the STA develop the practical training modules
Continous development of the training curriculum in cooperation with the Smart Grid experts of Siemens AG
+ Smart Grid Module
+ Smart Grid Module
04/21/23Seite 36
Siemens Professional Education
Copyright © Siemens AG 2011. All rights reserved
04/21/23
Contact
Nakisha EvansInternational Partnerships and Marketing Siemens Technik Akademie Berlin
E-mail: [email protected]
Web: www.siemens-certifications.comwww.technik-akademie.de
Seite 37