Schmidt Armaturen FlowProTM - UECcontrol · • Mounting according to IEC 534, part 6 ( NAMUR ) • Electrical limit switches optional • Connection manifold optional • Booster

Schmidt Armaturen

FlowProTM

Class 900, 1” - 6"

2

ApplicationControl of gases, vapours and liquids.

The modular concept of valve, multispr ing ac tuator and d ig i ta lFOXBORO/Eckardt positioner TypeSRD 992, facililates trouble freeexpans ion to a l low for thecommunication capability of theFLOWPRO Valve System.

With its simple design the FLOWPROmodular concept has a wide range ofapplication.

Product featuresBody shape gives optimumflow characteristic

• Excellent flow dynamics when cor-rectly selected

• Heavy top guided plug• Largest possible kvs-values

Long service life and opera-tional reliability

• With aggressive or evaporating me-dia due to sturdy design

• Strong guides, give minimum vibra-tion and wear

Replaceable trim

• Simple maintenance as the valvebody remains in the piping whentrim is replaced

• Seat = DN, screwed seat

Wide range of application

• Up to 13 Kvs-values are available persize

• Trims are generally interchangeable

Quality assurance system certifica-ted acc.EN ISO 9001 : 2000 including pro-duct development.

01SCHERR

Actuators

Bonnets

Trims

Body

Within the series the followingcombinations of body, trim, bon-nets and actuators for each valvesize are possible:

Three-Flange Body, flanged

Gasket

Gasket

Pneumatic linearActuator

PSL-Electriclinear Actuator

Linear thrust Unit forElectric rotary Actuators

Haselhofer-Electriclinear Actuator

Standard Bonnet Bellows seal Bonnet Extension Bonnet forhigh/low temperatures

Contoured Plug

Multi-Hole Plug RLS, 2-step, Series 1

Silentpack

Screwed Seat

3

Body with Flange Connection

Nominal Pressure Level, Form of Connection

Pressure- Temperature Ratings ( acc. to ANSI B16.5 )

Packing Box

Bonnet

Plug

Material Certificateacc. EN 10 204

Pressure/TightnessCertificate acc. EN 10 204

Nominal SizeBody

Three-flange

Material

A216 WCB

A217 WC6

A351 CF8M

1" 1 1/2" 2" 3" 4" 6"3.1 B2.2without3.1 B2.2without

Form RFFlanges acc. toANSI B16.5

Form of ConnectionNominal SizeANSI

Class

300

Form RTJ

1" 1 1/2" 2" 3" 4" 6"

Body Material ANSI A217 WC6ANSIClass

safe load operating pressure in bar at °C

900

-73 -29 38 100 150 200 250 300 350 400 450 500 538

155,1 154,4 149,2 143,9 138,6 128,6 120,7 109,8155,1 101,4 75,7 44,8

Body Material ANSI A351 CF8MANSIClass


300

-60 -29 38 100 150 200 250 300 350 400 450 500

148,9 126,8 115,6 107,0 100,2 95,0 91,3 88,2148,9

-73

148,9

Body Material ANSI A216 WCBANSIClass


900

-73 -29 38 100 150 200 250 300 350 400 450 500 525

153,1 139,2 135,7 131,4 125,1 116,1 110,8 103,4153,1

BonnetBody-MaterialsPressure Balancing

A216 WCB

A351 CF8M

Sizes

Unbalanced,Shaft guided

1"

to

6"A217 WC6

Standard Bonnet

Use:General,-10 °C to 250 °C

Bellows seal Bonnet

Use:Toxic, smell strong,searching, costly media orvacuum,-60 °C bis 400 °C

Extension Bonnet

Use:Protect the Actuatorif temperature exeeds-60 °C to -10 °C for low temperature250 °C to 538 °C for high temperature

A351 CF8M

A351 CF8M

A216 WCB

A216 WCB

3"

to

6"

V-Ring balanced,up to 250 °C

Piston-Ring balanced,up to 450 °C

BonnetType of Packing

PTFE-Rings - 60 °C ÷ 250 °C, general use, BAM

Pure Grafite-Rings - 60 °C ÷ 538 °C, general use, BAMstan

dar

d

Extension BonnetBellows seal BonnetStandard Bonnet

Design Guide of Plug Flow Action

equal percentage

linear

tends toopenValve

tends tocloseValve

CharacteristicPlug Type

Contoured Pluggeneral use

RLS-Unitlike Multi-Hole Plug, for red. noise ≤ 30 dB(A)

equal percentage

linear

standard partialstellited

fullstellited

softseated

hardened tenifertreated

Top guided

Seatø 4 - 130

equal percentage

linear

Perforated Plugin case of cavitation, high differential pressure bygases, vapours, for reducing noise ≤ 18 dB(A)

Contoured Plugwith Silentpack, only for moderate operating condi-tions by gases and steam, for red. noise ≤ 18 dB(A)

equal percentage

linear

Disk Plug on / off

4

Contoured PlugCharacteristic: modified - equal percentage * Seat facing for seat diameter < 10 mm = 10,5 mm

Perforated PlugCharacteristic: equal percentage

Incorporable seat diameter depends on nominal size DNMaterial / Design

1.4571 1.4122

Stroke = 20 mm 40 mm 60 mmstandardpartial

stellitedfull

stellitedsoft

seated hardenedstandard

6"4"3"2"1 1/2"1"Seatø

100

84

80

67

53

50

42

40

34

25

25

20

16

12

10

8

6

4

4

105

4

4

4

8

130

withoutSilentpack

withSilentpack

Kvs(m3/h)

34

42

67

84

-

-

-

-

-

180

355

160

125

100

47,5

40

31,5

25

250

0,25

0,16

0,40

0,10

0,063

14

63

16

10

6,3

4,0

2,5

1,6

0,63

1,0

25

40

100

160

125

280

12,5

22,4

20

31,5

35,5

90

90

125

224

Kvs(m3/h)


Stroke = 20 mm 40 mm

1.4122

60 mm

Seatø

100

84

67

53

50

42

40

34

25

20

20

20

105

130

84

67

80

112

100

71

56

28

25

20

16

10

6,3

4,0

2,5

160

200

125

71

80

1.4571tenifer treated standard hardened

6"4"3"2"1 1/2"1"

5

Multi-Hole PlugCharacteristic: linear

Contoured PlugCharacteristic: linear

1.4571


Stroke = 20 mm 40 mm 60 mm

2" 3" 4" 6"1" 1 1/2"Kvs

(m3/h)

withoutSilentpack

withSilentpack standard partial

stellitedsoft

seated

Seatø

100

84

80

67

53

50

42

40

34

25

25

20

16

12

105

130

125

280

12,5

20

22,4

31,5

35,5

90

90

125

224

160

125

100

250

47,5

40

31,5

25

14

180

355

34

67

84

63

16

10

6,3

4,0

25

100

160

1.4122



Seatø

140

125

100

90

63

35,5

25

25

16

10

6,3

4,0

2,5

160

200

280

100

84

80

67

53

50

42

40

34

25

20

20

20

84

105

130

1.4571tenifer treated standard hardened

6"4"3"2"1 1/2"1"Kvs(m3/h)

6

Leakage-class acc. DIN/IEC 534 Teil 4 resp. ANSI/FCI 70-2 - 1991

RLS-DesignCharacteristic: equal percentage / linear

Disk PlugCharacteristic: on / off

1.4571

Incorporable seat diameter depends on nominal size


Material / Design

6”4”3”2”1 1/2”1”

soft seatedstandard

1

1

1

1

1

1

Guideof

plug

100

80

50

40

25

130

Port

Size

200

140

53

35,5

16

400

kvs(m3/h)

The kvs-values will be adapted on the operating conditions !

Plug Type1.4122

RLS 2-step

Incorporable seat diameter depends on nominal size


1” 1 1/2” 2” 3” 4” 6”

Material / Design

standard

1

Guideof

plug

20 - 125

Port

Size

4,0 - 150

kvs(m3/h)

hardened

1.4571tenifertreated

Plug Design Test Medium

Water

Water

Air

Water

Air

Water

Water

Leakage-class acc.DIN/IEC 534

IV

IV-S1

IV-S2

V

VI

IV

III

Test Pressure (bar)

Working Pressure, max. 4



Working Pressure




max. Seat Leakagein % of cvs

0,01

0,0005

0,0001

0,000001

0,0 - bubble-tight

0,01

0,1

metal-to-metal seated

metal-to-metal seated, reseated

soft seated



mtm-seated, reseated, heightened seal force

mtm-seated, reseated, heightened seal force

Plug withPressure Balancing

Unbalanced

V-Ring balanced

Piston-Ring balanced

7

Multi-Spring ActuatorActuators are selected for use onFLOWPRO:

Actuator Size Stroke(mm) Spring closes Spring opens

Spring ranges (bar)

PD 252 20

0,1 - 1,0

0,5 - 1,9

1,0 - 2,4

1,5 - 2,7

2,0 - 4,8

0,2 - 1,0

0,5 - 1,9

1,0 - 2,4

1,5 - 2,7

2,0 - 4,8PD 502

20

0,2 - 1,0

0,5 - 1,9

1,5 - 2,7

2,0 - 4,8

40 1,0 - 2,4

20 0,8 - 2,7

PD 700

0,2 - 1,0

0,5 - 1,9

1,5 - 2,7

2,0 - 4,8

40 1,0 - 2,4

20 0,8 - 1,6

PD 1500

0,2 - 1,0

0,4 - 1,2

1,2 - 2,0

1,5 - 2,3

40 0,8 - 1,6

0,2 - 1,5

0,4 - 1,7

1,2 - 2,5

2,2 - 3,8

80 0,8 - 2,1

PD 3000

40 0,8 - 1,6

0,2 - 1,5

0,4 - 1,7

1,3 - 2,6

800,8 - 2,1

8

Product featuresSRI990 Analog Positioner ( direct mounting ! )

Product Specification PSS EVE 0107 A

• Configuration by means of switches and potentiometers• Low air consumption• Supply air pressure up to 6 bar (90 psig)• Attachment to stroke actuators directly or acc. to IEC 534 part 6 (NAMUR)• Protection class IP 65 and NEMA 4X• Explosion protection: EEx ia IIC acc. to CENELEC or

“Intrinsic safety” acc. to FM and CSA• Additional equipments• Integrated inductive limit switches• Gauge attachment• Booster relay

SRD992 Digital Positioner ( direct mounting ! )


Technical data same as SRI990 with additional features

• Autostart with self-calibration• Selfdiagnostics• Configuration by means of local keys and LEDs• Position feedback

SRD991 Intelligent Positioner ( direct mounting ! )


Technical data same as SRD992 with additional features

• Self diagnostics, status- and diagnostic messages• Communication HART, FoxCom, PROFIBUS-PA or FOUNDATION

Fieldbus H1• Configuration by means of local keys, hand-held terminal, PC or I/A Series

system• Sensors for supply air pressure and output pressure optional• Additional Inputs / outputs

SRP981 Pneumatic PositionerProduct Specification PSS EVE 0101 A

• Input signal range 0,2 - 1,0 bar ( split range up to 4-fold possible )• Independent adjustment of stroke range and zero• Low vibration effect in all directions• Supply pressure up to 6 bar• Single or double-acting• Mounting according to IEC 534, part 6 ( NAMUR )• Electrical limit switches optional• Connection manifold optional• Booster optional

FRS 107 Airset• Max. supply pressure up to 10 bar• Output range 0,3 - 10 bar• Filter 5 µm• Manually operated drain• With gauge

MV - valve ( direct mounting ! )

Tubing• without, by direct mounting• Steel, chromatised• Stainless steel

Any further information see product specifications sheet.

SRD992 Digital Positioner

SRP 981 Pneumatic Positioner

9

Haselhofer-ActuatorActuators are selected for use onFLOWPRO:

Power input ( 230V, 50Hz )

28 W / 32 W

7 W

60 W / 130 W

60 W / 130 W

145 W / 165 W

145 W / 165 W

Voltage

alternatingcurrent

230 V, 50 Hz400 V, 50 Hz

direct current

24 V

Linear actuator

ED 12

ED 20

ED 25

ED 8

ED 4,5

ED 1,2

max. Torque

50 Nm

30 Nm

80 Nm

Connection

acc. to

F10 - ISO 5210 form Atrapezoid thread

24 x 5 left

Linear thrust Unit

LD 12

LD 16

LD 20

Linear thrust UnitThrust Unit selected for use onFLOWPRO:

10

3.2

2.8

3.16

3.13

3.14

2.15

2.6

3.17

2.7

3.15

3.9

3.10

3.11

3.6

3.8

3.4

3.3

3.22

3.21

3.19

3.5

2.4

3.20

1.4

3.1

2.3

3.2

1.2

2.1

2.5

2.2

1.3

1.1

11

Body

Designation MaterialsPart

1.1

Bonnet Gasket 1.2 Pure Grafite 1)

Stud Bolt 1.3

Hex Nut 1.4

Screwed Seat 2.1

Contoured Plug 2.2

Spring Pin 2.3 A2

Stem 2.4 1.4571 Cold-finished

Profil Ring 2.5 Pure Grafite

Hex Nut 2.6 1.4571

Seal Carrier 2.7 1.4571

Profil Ring 2.8

Head Gasket 2.15

Standard Bonnet 3.1

Bottom Ring 3.2 1.4571

PackingBox

3.3 PTFE-Rings

Stuffing Box 3.4

Stud Bolt 3.5

1.4404 ( DN 15 - 100 ) resp. 1.4571 ( DN 150 )

Hex Nut 3.6

Plain Washer 3.8

Hex Nut 3.9

Plain Washer 3.10

Belleville Spring 3.11

Gasket 3.13

Locking Screw 3.14 A2

Head 3.15

Hex Nut 3.16

Stud Bolt 3.17

Distance Ring 3.20 1.4571

Pressure Spring 3.21 1.4310

Plain Washer 3.22 A2

Bellows seal Bonnet

Extension Bonnet

Multi-Hole Plug

Pure Grafite 1)

Pure Grafite

unloaded

Springloaded

Pure Grafite Rings

PTFE/Oel-Rings resp. PTFE/Grafite Core

TDM-seal set

A2-70

A2-70

A2

1.4571

A2

1.4310

Pure Grafite 2)

1) Pure Grafite on Support Plate from 1.44012) Pure Grafite on Support Plate from MYLAR

K Plug SetS Seat SetD Gasket Set

SpareParts

D

S

K

K

K

S

D

D

D

D

DPTFE-Rings

Pure Grafite Rings

1.4581 / A351 CF8M

A2-70

A2-70

1.4571

1.4571

1.4571

A2-70

A2-70

1.4571

1.7357 / A217 WC61.4308 / A351 CF8

G / A2-70

-

-

-

1.5415

-

-

-

1.4571 / 1.4122

1.4571 / 1.4122

-

-

1.0619 / A216 WCB

G

G

1.0460

1.0460

G

G

1.4571 / 1.4122

1.4571 / 1.4122

G / A2-70

12

Pneumatic linear Actuatorwith direct mountig Yoke

Designation

≈ Weight

Area

Stroke

≈H IT

127

- IT

700

ø A

125 250 500 700

ø A

≈ H

kg

mm

mm

20 mm 40 mm 20 mm

405352352265198

40 mm

405

545

46

560

40

455

31

335

16

320

11

550

46

Dimensions

BL Face to Face Dimensions in mm

H2 for Bellows seal Bonnet

Weight for Valves with Standard Bonnet

DesignationNominal Size DN

40 mmStroke = 20 mm

Flanges Drilled and Dimensioned acc. to ANSI B16.5, Form RF or RTJ

Weight for Valves with Extension Bonnet

Weight for Valves with Bellows seal Bonnet

H3 for Extension Bonnet

H1 for Standard Bonnet

≈ W

eigh

tin

kg

≈ H

eigh

tin

mm

≈H1

1" 1 1/2" 2" 3" 4"

60 mm

6"

Class 900 lbs, RF

Class 900 lbs, RTJ

292,1

292,1

333,2

333,2

374,7

377,7

441,5

444,5

511,0

514,1

714,2

717,3

15

18

13 21

22

26

26

27

31

63

65

73

97

100

107

179

184

203

147

327

147

170

331

170

170

331

170

248

555

412

264

555

431

322

735

478

Valve withBellows seal Bonnet

Valve withStandard Bonnet

Valve withExtension Bonnet

≈H2

BL

≈H3

V 7 2 3V 7 2 3V 7 2 3

13

Designation

≈ Weight

LB 20

ø A

≈ H

kg

mm

mm

Linear Unit

Stroke 20 mm 40 mm

Haselhofer - Electric linear Actuator

Linear thrust Unit

60 mm

LB 16LB 12

196

407

20

196

320

17

196

240

12

Pneumatic linear Actuatorwith NAMUR-Yoke

ø A

≈H PB

300

0

≈H PB

150

0

≈H PB

252

- P

B 7

00ø A

Designation

≈ Weight

EB 25

ø A

≈ H

20 mm 20/40 mm 60 mm

216

660

19

184

570

13

216

660

19

184

570

13

145

535

7,5

145

505

6,5

EB 20EB 12EB 8EB 4,5EB 1,2

20 / 40 / 60 mm

kg

mm

mm

Area

Stroke

Designation

≈ Weight

1500

ø A

≈ H

kg

mm

mm

Area

Stroke 20, 40, 60 mm

3000

550

835

115

40, 60 mm

550

1140

145

Designation

≈ Weight

250 500 700

ø A

≈ H

kg

mm

mm

Area

Stroke 20 mm 40 mm 20 mm

405352352265

40 mm

405

60 mm

405

545

46

450

40

420

31

330

16

545

46

600

46

ø A

≈H

ø A

≈H

14

2”V723 DFVNA 900 A216WCB/OO PN1GG 42 46 1.4571

Type Size Class Body./Cert. Plug Seat kvs Trim Actuator S

Packing Box Assembly

PTFE-Rings, adjustable, BAM AGrafite-Rings, adjustable, BAM B

ANSI Class 900 900

Seat Diameter 4 - 130

Nominal Size 1" - 6"

Plug

Contoured plug PContoured plug with Silentpack KDisk plug TPerforated plug LRLS-unit, 2-step, series I A

Form of Connection

Flange acc. to Form RF FANSI B16.5 Form RTJ JSmoothfinish Form RFS U

Bonnet Assembly

Standard Bonnet NBellows seal Bonnet FExtension Bonnet R

Body Material A216 WCBA351 CF8MA217 WC6

Material Certificate

without O .acc. EN 10 204 - 2.2 Z .acc. EN 10 204 - 3.1B B .acc. EN 10 204 - 3.1A A .

Pressure and Leakage Certificate

without . Oacc. EN 10 204 - 2.2 . Zacc. EN 10 204 - 3.1B . Bacc. EN 10 204 - 3.1A . A

1.4571 Plug, Seat-Material1.4122

Bonnet Form

without Pressure Balancing Vwith V-Ring Balancing Owith Piston-Ring Balancing K

Plug Type

standard Nstandard, IEC 534-4 Class IV S1 Epartial stellited Dpartial stllited, IEC 534-4 Class IV S1 Lfull stellited Kfull stellited, IEC 534-4 Class IV S1 Fsoft seated Whardened Htenifer treated T

Characteristic

equal percentage Glinear Lon / off A

equal percentage with Hspecial rangeability

Flow tends to open Valve GFlow tends to close Valve I

0,063 - 400 kvs - Value

15

LB 16 Linear thrust Unit

LB 12 actuating power 10,4 kNLB 16 actuating power 17,3 kNLB 20 actuating power 27,7 kN

EB 8/8 ZPO 50 Positioning Speed

13,5 13,5 mm/min17 17 mm/min25 25 mm/min50 50 mm/min

Positioning Electronics

O withoutM Positioning electronics,

input in mAV Positioning electronics,

input in V

Positioning Feedback

O withoutP 1000 Ω potentiometerM 4 - 20 mA positioning

feedback

Mains Power

Z alternating current230 V, 50 Hz

D alternating current400 V, 50 Hz

G direct current24 V

Haselhofer-Electric linearActuator

EB 1,2/1,2 actuating power 1,2 kNEB 4,5/2 actuating power 2 kNEB 4,5/4,5 actuating power 4,5 kNEB 8/6 actuating power 6 kNEB 8/8 actuating power 8 kNEB 12/12 actuating power 12 kNEB 20/15 actuating power 15 kNEB 20/20 actuating power 20 kNEB 25/25 actuating power 25 kN

AB 204 ZQO

Positioning Feedback

O withoutE 2 add. limit switchesP 1000 Ω potentiometerM 4 - 20 mA positioning

feedbackQ 1000 Ω potentiometer

and 2 add. limit switchesN 4 - 20 mA position feed-

back and 2 add. limitswitches

Mains Power

Z monophase current230 V, 50 Hz

Positioning Electronics

O withoutM Positioning electronics,

input in mAV Positioning electronics,

input in V

PSL-Electric linear Actuator

AB 201 actuating power 1 kNAB 102 actuating power 2 kNAB 202 actuating power 2 kNAB 204 actuating power 4,5 kNAB 208 actuating power 8 kNAB 210 actuating power 10 kN

IT 252 AOZ

Actuator Size

IT 127 Area 125 cm2

IT 252 Area 250 cm2

IT 502 Area 500 cm2

IT 700 Area 700 cm2

PB 700 Area 700 cm2

PB 1500 Area 1500 cm2

PB 3000 Area 3000 cm2

Spring Ranges

A 0,2 - 1,0G 0,4 - xB 0,5 - 1,9M 0,8 - xD 1,0 - 2,4N 1,2 - xV 1,5 - 2,7F 2,0 - 4,8

Hand Wheel

O withoutL top, light-weight-variantS lateral mounted

Operation on air failure

A Stem retractedZ Stem extended

PSS 108294 02/03 V723 e

TM indicates a trade mark of Schmidt Armaturen.Information given in this leaflet is made in god faith and based upon specific testing but does not, however, constitute a guarante.

Modifications without notice in line with technical progress.

Schmidt Armaturen

Zweigniederlassung derFlowserve (Austria) GmbH

Kasernengasse 6A-9500 Villach

Telephone: +43 (0) 4242 41181-0Facsimile: +43 (0) 4242 41181-50 or 51

e-mail: [email protected]

Regional Headquarters

Flowserve

1350 N. Mt. Springs Prkwy.Springville, UT 84663USA

Telephone: +1 801 489 8611Facsimile: +1 801 489 3719

Flowserve

12 Tuas Avenue 20

Republic of Singapore 638824

Telephone: +65 862 3332Facsimile: +65 862 4940

Flowserve

Manderscheidstr. 1945141 EssenGermany

Telephone: +49 (0) 201 89195Facsimile: +49 (0) 201 8919662

Flowserve

Van Leeuwenhoekweg 63225 LX HellevoetsluisNetherland


Flowserve

12, Av. du Québec91965, Courtaboeuf CedexFrance

Telephone: +33 (0) 1 60 923 251Facsimile: +33 (0) 1 60 923 299

Flowserve

Station RoadPershore, WorcestershireEngland WR102BZ


Main Sales Offices (Europe, Middle East, Africa)

Flowserve

Burrell RoadHayward Heath, West SussexEngland


Flowserve

c/o Saleh & Abdulaziz AbahsainP.O. Box 209Al Khobar 31952Saudi Arabia

Telephone: 9663 857 3442Facsimile: 9663 859 5284

Flowserve

Units 1 and 226, Imvuba Road, Sebenza Ext 6Edenvale, GautengEdenglen 1613South Africa

Telephone: +27 11 609 2094Facsimile: +27 11 609 3735

Flowserve

Allee du Quartz 12300 La-Chaux-de FondsSwitzerland

Telephone: +41 (0) 32 925 9700Facsimile: +41 (0) 32 926 5422

Flowserve

Via Prealpi 3020032 Cormano (MI)Italy

Telephone: +39 02 663251Facsimile: +39 02 6151863

Flowserve

Kasernengasse 69500 VillachAustria

Telephone: +43 (0) 4242 41181-0Facsimile: +43 (0) 4242 4118150

Documents

Schmidt Armaturen FlowProTM - UECcontrol · • Mounting according to IEC 534, part 6 ( NAMUR ) • Electrical limit switches optional • Connection manifold optional • Booster