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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
1. Introduction
2. Maintenance Program (MP)
3. Scheduled Maintenance Development Maintenance Review Board (MRB)
Airworthiness Limitation Section (ALS)
4. Maintenance Program Establishment
5. Maintenance Concept
6. Maintenance Planning
7. Conclusion
1
Scheduled Maintenance Seminar
Table of Contents
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
MRB Report
Initial scheduled maintenance requirements establishment requires collaborative work, in order to combine knowledge and experience, between :
• Customer airlines• Aircraft manufacturer • Regulatory advisors
The final aim is to compile a Maintenance Review Board (MRB) Report PROPOSALthat is acceptable to the Maintenance Review Board (MRB).
Once approved by the MRB, this proposal becomes the
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Scheduled Maintenance RequirementMRB Process
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
A/C MANUFACTURER / SUPPLIERS
AirworthinessOffice
AircraftConfigurationManagement
Stress Office • Damage Tolerance & Fatigue substantiations, • Static & Fatigue Tests • …
Program Office
Customer Services • In-service experience • Engineering / Repairs • Scheduled Maintenance• Technical data• …
Full Sub-Contractors • Word Packages …
Sub-Contractors • Calculations• Analyses• …
Suppliers • Engines• Nacelles• Landing Gears •…
AirworthinessAuthorities
Certification
Maintenance
Customers / …
Leasing companies
MROs
Airlines• Mce Engineering• Mce Planning …
Design Office • Systems / equipment definitions • Systems architecture / interfaces with structure• Structural principles• Materials, • Protections, • Drainage • …
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Scheduled Maintenance RequirementMRB Process
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
A/C Devlpt (5, 6 years)
M12
TypeCertificate
M13
1st EIS
1st A/C operational life # 30 years
A/C Production # 20 years
Last A/C operational life # 30 years
Last EIS
M6/M7
A/C IN SERVICE MAINTENANCE # 50 years
MRB Process …
4
Scheduled Maintenance RequirementMRB Process – Long Term Involvement
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
2. Evolution of Evaluation Methods
• Development of the MSG methodology
“Airline and manufacturer experience in developing scheduledmaintenance for new aircraft has shown that more efficient programscan be developed through the use of logical decision process”
MSG-3 Document
Objective = To present a means for developing the scheduledmaintenance tasks and intervals which will be acceptable to theregulatory authorities, the operators, and the manufacturers.
The MSG-3 method is a tool to develop scheduled maintenance tasks
Scheduled Maintenance RequirementMRB Process – MSG Methodology
5
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
With MSG-3, the scheduled requirements will be developed via a guidedlogic approach and will result in a task-oriented program.
The logic’s flow of analysis is failure-effect oriented :It does not start with an evaluation of proposed tasks but with the most important factor determining the task, namely the consequences of a functional failure.
The terms ‘Hard-Time’, ‘On-Condition’ and ‘Condition Monitoring’ are not used in MSG-3 Logic.
Items that, after analysis, have no scheduled task specified, may be monitored by an operator’s reliability program.
Scheduled Maintenance RequirementMRB Process – MSG Methodology
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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
The Operator / Manufacturer Scheduled Maintenance DevelopmentDocument “MSG-3” is written by the Maintenance Steering Group - 3Task Force organized under the leadership of the ATA.
The working portions of MSG-3 document are contained in 4sections, each of which contains its own explanatory material anddecision logic.
• Systems / Powerplant, including components and APU’s
• Aircraft structure• Zonal inspections• Lightning / High Intensity Radiated Field (L / HIRF)
Scheduled Maintenance RequirementMRB Process – MSG Methodology
7
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
ATA MSG-3Operator/Manufacturer
Scheduled Maintenance Development
Revision 2002.1
The ATA MSG-3 document is not a document that contains all the procedures /details necessary for analysis
A Policy and Procedures Handbook should be prepared prior to thecommencement of the activities, considering guidelines coming from MSG3methodology, AC 121-22A, JAA GM (Sect.2-Part 2-Sect.16), …
A380
Scheduled Maintenance
Policy and ProceduresHandbook
Relationship of MSG-3 Document and PPH
Scheduled Maintenance RequirementMRB Process – MSG3 vs PPH
8
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
ISCIndustry Steering Committee
MWG 1
MWG 2
MWG 3
MWG 4
MRBMaint Review Board
MPDS
data base
MRBRProposal
MWG 5
MWG 6
MWG …
Operator’sMaintce Program
MPD MaintcePlanningDocument Out of MRB Process
PPH
MSG3 Analysis
MSG3 Analysis
…
…
MSG3 AnalysisMSG3
Analysis
Scheduled Maintenance RequirementMRB Process – Organization & Administration
9
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
The Maintenance Review Board (MRB) is responsible for approving the initial minimum scheduled maintenance requirements, which are contained in the MRB Report and revisions
MRB Process – Organization / duties
The Industry Steering Committee (ISC) - establishes the policies (see PPH …), - directs the activities of the MWGs,- is responsible for the establishment of the MRBR Proposal.The ISC activities will be coordinated with the MRB Chair through the ISC Chair / Co-Chair
The Maintenance Working Groups (MWG) will review, amend and endorse the MSG3 analysis proposals made by the manufacturer and provide an initial list of minimum scheduled maintenance tasks and intervals to the ISC.
Scheduled Maintenance RequirementMRB Process – Organization & Administration
10
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
• Establishment of the organization (MRB, ISC, MWGs)• Development of procedures, and interval frame• ISC and MWG Meetings - planning • Establishment of the PPH
MRB / ISC / MWG member trainingManufacturer MSIs & SSIs selectionISC agreement on MSIs & SSIs selectionsManufacturer preparation of Analysis dossiers for MSIs /
SSIs / ZonesReview of MSI / SSI / Zone analysis during MWG meetingsHarmonization of Structure & System tasks with ZonalMWG results presented to ISCCompilation of MWG Outcomes / Preparation of MRBR
Proposal by the ISCSubmission of MRBR Proposal to the MRB
Final review of the MRBR Proposal by the MRBApproval of MRB ReportPublication of MRB Report
3 - Approval phase
1 - Preparation phase
2 - Working phase
Scheduled Maintenance RequirementMRB Process – Main Phases
11
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Structures Section
Zonal Inspection Section
Systems and Powerplant Section
MSI-AnalysesSSI-Analyses
Zonal-Analyses
Scheduled Maintenance RequirementMRB Sections
12
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
1. Introduction
2. Maintenance Program (MP)
3. Scheduled Maintenance Development Maintenance Review Board (MRB)
Airworthiness Limitation Section (ALS)
4. Maintenance Program Establishment
5. Maintenance Concept
6. Maintenance Planning
7. Conclusion
13
Scheduled Maintenance Seminar
Table of Contents
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
• MRB Process / TC Interface(s)
TYPE CERTIFICATION PROCESS(CS/FAR 25)
1.Safe Life ALIs(25.1529 App. H 25.425.571)
2.Damage Tolerant ALIs(25.571 & 25.60325.1529 App.H 25.4)
3.Systems CMRs(25.1309 SSA25.1529 App.H)
MRB PROCESS (CS/FAR 25.1529)
Evaluation Methods (MSG-3)
Part 21 / FAR 39
L/HIRF (Ass. Plan)ALS : Airworthiness Limitation Section (* : Parts depending on the a/c program)
5.Fuel ALIs(SFAR 88 / CS25-981)
4.Ageing Systems Maintenance
Operator´sApproved MaintenanceProgram
MPD
ALSParts 1 to 6 *
MRB Report(25.1529 Appx H)
AD, CNService Bulletins
Other Source(s)
6.Aircraft ISS(25.1301)
Scheduled Maintenance RequirementAirworthiness Limitation Section - Introduction
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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Scheduled Maintenance
StructureSystemsCS/FAR 25-1309
(mainly)CS/FAR 25-571 CS/FAR 25-1529
SystemSafety Analysis
Certification Maintenance Requirements
Fatigue Analysis
Damage Tolerant AirworthinessLimitationItems
Maintenance Analysis (MSG-3)
Maintenance Review Board Report
Fail safe –Damage Tolerance Analysis
Safe Life
CS 25.981/SFAR88
Safe Life AirworthinessLimitationItems
FuelAirworthinessLimitationItems
Ageing Systems Maintenance
AircraftInformationSystem Security
Scheduled Maintenance RequirementAirworthiness Limitation Section - Introduction
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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
• The Airworthiness Limitations Section (ALS) is part of the compliance to the Instructions for Continuous Airworthiness required by CS 25.1529, Appendix H, paragraph 25.4.
• The ALS is the repository for stand-alone documents that are approved independently from each other, by the TC auth.
• It comprises the following documents (depending on a/c program):
- ALS Part 1 : Safe Life Airworthiness Limitations Items- ALS Part 2 : Damage Tolerant Airworthiness Limitations Items- ALS Part 3 : Certification Maintenance Requirements- ALS Part 4 : Ageing System Maintenance- ALS Part 5 : Fuel Airworthiness Limitations- ALS Part 6 : Aircraft Information System Security
Compliance with the requirements promulgated in these documents is mandatory.
Scheduled Maintenance RequirementAirworthiness Limitation Section - Introduction
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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. 17
Maintenance Program Component Maintenance Program: Airworthiness Limitation Items (ALS)
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Maintenance Program Component Maintenance Program: Airworthiness Limitation Items (ALS)
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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Maintenance Program Component Maintenance Program: Airworthiness Limitation Items (ALS)
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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS S.A.S. No intellectual property rights aregranted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS S.A.S. Thisdocument and its content shall not be used for any purpose other than that for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions andare expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS S.A.S. will be pleased to explain the basis thereof.AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.
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Airline Assistance – Scheduled Maintenance Program – JORDAN AVIATION March 2011