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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. 1. Introduction 2. Maintenance Program (MP) 3. Scheduled Maintenance Development 4 Maintenance Review Board (MRB) 4 Airworthiness Limitation Section (ALS) 4. Maintenance Program Establishment 5. Maintenance Concept 6. Maintenance Planning 7. Conclusion 1 Scheduled Maintenance Seminar Table of Contents

Scheduled Maintenance Program Seminar - 3. Schedule Maintenance Development

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

1. Introduction

2. Maintenance Program (MP)

3. Scheduled Maintenance Development Maintenance Review Board (MRB)

Airworthiness Limitation Section (ALS)

4. Maintenance Program Establishment

5. Maintenance Concept

6. Maintenance Planning

7. Conclusion

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Scheduled Maintenance Seminar

Table of Contents

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

MRB Report

Initial scheduled maintenance requirements establishment requires collaborative work, in order to combine knowledge and experience, between :

• Customer airlines• Aircraft manufacturer • Regulatory advisors

The final aim is to compile a Maintenance Review Board (MRB) Report PROPOSALthat is acceptable to the Maintenance Review Board (MRB).

Once approved by the MRB, this proposal becomes the

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Scheduled Maintenance RequirementMRB Process

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

A/C MANUFACTURER / SUPPLIERS

AirworthinessOffice

AircraftConfigurationManagement

Stress Office • Damage Tolerance & Fatigue substantiations, • Static & Fatigue Tests • …

Program Office

Customer Services • In-service experience • Engineering / Repairs • Scheduled Maintenance• Technical data• …

Full Sub-Contractors • Word Packages …

Sub-Contractors • Calculations• Analyses• …

Suppliers • Engines• Nacelles• Landing Gears •…

AirworthinessAuthorities

Certification

Maintenance

Customers / …

Leasing companies

MROs

Airlines• Mce Engineering• Mce Planning …

Design Office • Systems / equipment definitions • Systems architecture / interfaces with structure• Structural principles• Materials, • Protections, • Drainage • …

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Scheduled Maintenance RequirementMRB Process

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

A/C Devlpt (5, 6 years)

M12

TypeCertificate

M13

1st EIS

1st A/C operational life # 30 years

A/C Production # 20 years

Last A/C operational life # 30 years

Last EIS

M6/M7

A/C IN SERVICE MAINTENANCE # 50 years

MRB Process …

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Scheduled Maintenance RequirementMRB Process – Long Term Involvement

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

2. Evolution of Evaluation Methods

• Development of the MSG methodology

“Airline and manufacturer experience in developing scheduledmaintenance for new aircraft has shown that more efficient programscan be developed through the use of logical decision process”

MSG-3 Document

Objective = To present a means for developing the scheduledmaintenance tasks and intervals which will be acceptable to theregulatory authorities, the operators, and the manufacturers.

The MSG-3 method is a tool to develop scheduled maintenance tasks

Scheduled Maintenance RequirementMRB Process – MSG Methodology

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

With MSG-3, the scheduled requirements will be developed via a guidedlogic approach and will result in a task-oriented program.

The logic’s flow of analysis is failure-effect oriented :It does not start with an evaluation of proposed tasks but with the most important factor determining the task, namely the consequences of a functional failure.

The terms ‘Hard-Time’, ‘On-Condition’ and ‘Condition Monitoring’ are not used in MSG-3 Logic.

Items that, after analysis, have no scheduled task specified, may be monitored by an operator’s reliability program.

Scheduled Maintenance RequirementMRB Process – MSG Methodology

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

The Operator / Manufacturer Scheduled Maintenance DevelopmentDocument “MSG-3” is written by the Maintenance Steering Group - 3Task Force organized under the leadership of the ATA.

The working portions of MSG-3 document are contained in 4sections, each of which contains its own explanatory material anddecision logic.

• Systems / Powerplant, including components and APU’s

• Aircraft structure• Zonal inspections• Lightning / High Intensity Radiated Field (L / HIRF)

Scheduled Maintenance RequirementMRB Process – MSG Methodology

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

ATA MSG-3Operator/Manufacturer

Scheduled Maintenance Development

Revision 2002.1

The ATA MSG-3 document is not a document that contains all the procedures /details necessary for analysis

A Policy and Procedures Handbook should be prepared prior to thecommencement of the activities, considering guidelines coming from MSG3methodology, AC 121-22A, JAA GM (Sect.2-Part 2-Sect.16), …

A380

Scheduled Maintenance

Policy and ProceduresHandbook

Relationship of MSG-3 Document and PPH

Scheduled Maintenance RequirementMRB Process – MSG3 vs PPH

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

ISCIndustry Steering Committee

MWG 1

MWG 2

MWG 3

MWG 4

MRBMaint Review Board

MPDS

data base

MRBRProposal

MWG 5

MWG 6

MWG …

Operator’sMaintce Program

MPD MaintcePlanningDocument Out of MRB Process

PPH

MSG3 Analysis

MSG3 Analysis

MSG3 AnalysisMSG3

Analysis

Scheduled Maintenance RequirementMRB Process – Organization & Administration

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

The Maintenance Review Board (MRB) is responsible for approving the initial minimum scheduled maintenance requirements, which are contained in the MRB Report and revisions

MRB Process – Organization / duties

The Industry Steering Committee (ISC) - establishes the policies (see PPH …), - directs the activities of the MWGs,- is responsible for the establishment of the MRBR Proposal.The ISC activities will be coordinated with the MRB Chair through the ISC Chair / Co-Chair

The Maintenance Working Groups (MWG) will review, amend and endorse the MSG3 analysis proposals made by the manufacturer and provide an initial list of minimum scheduled maintenance tasks and intervals to the ISC.

Scheduled Maintenance RequirementMRB Process – Organization & Administration

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

• Establishment of the organization (MRB, ISC, MWGs)• Development of procedures, and interval frame• ISC and MWG Meetings - planning • Establishment of the PPH

MRB / ISC / MWG member trainingManufacturer MSIs & SSIs selectionISC agreement on MSIs & SSIs selectionsManufacturer preparation of Analysis dossiers for MSIs /

SSIs / ZonesReview of MSI / SSI / Zone analysis during MWG meetingsHarmonization of Structure & System tasks with ZonalMWG results presented to ISCCompilation of MWG Outcomes / Preparation of MRBR

Proposal by the ISCSubmission of MRBR Proposal to the MRB

Final review of the MRBR Proposal by the MRBApproval of MRB ReportPublication of MRB Report

3 - Approval phase

1 - Preparation phase

2 - Working phase

Scheduled Maintenance RequirementMRB Process – Main Phases

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Structures Section

Zonal Inspection Section

Systems and Powerplant Section

MSI-AnalysesSSI-Analyses

Zonal-Analyses

Scheduled Maintenance RequirementMRB Sections

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

1. Introduction

2. Maintenance Program (MP)

3. Scheduled Maintenance Development Maintenance Review Board (MRB)

Airworthiness Limitation Section (ALS)

4. Maintenance Program Establishment

5. Maintenance Concept

6. Maintenance Planning

7. Conclusion

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Scheduled Maintenance Seminar

Table of Contents

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

• MRB Process / TC Interface(s)

TYPE CERTIFICATION PROCESS(CS/FAR 25)

1.Safe Life ALIs(25.1529 App. H 25.425.571)

2.Damage Tolerant ALIs(25.571 & 25.60325.1529 App.H 25.4)

3.Systems CMRs(25.1309 SSA25.1529 App.H)

MRB PROCESS (CS/FAR 25.1529)

Evaluation Methods (MSG-3)

Part 21 / FAR 39

L/HIRF (Ass. Plan)ALS : Airworthiness Limitation Section (* : Parts depending on the a/c program)

5.Fuel ALIs(SFAR 88 / CS25-981)

4.Ageing Systems Maintenance

Operator´sApproved MaintenanceProgram

MPD

ALSParts 1 to 6 *

MRB Report(25.1529 Appx H)

AD, CNService Bulletins

Other Source(s)

6.Aircraft ISS(25.1301)

Scheduled Maintenance RequirementAirworthiness Limitation Section - Introduction

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Scheduled Maintenance

StructureSystemsCS/FAR 25-1309

(mainly)CS/FAR 25-571 CS/FAR 25-1529

SystemSafety Analysis

Certification Maintenance Requirements

Fatigue Analysis

Damage Tolerant AirworthinessLimitationItems

Maintenance Analysis (MSG-3)

Maintenance Review Board Report

Fail safe –Damage Tolerance Analysis

Safe Life

CS 25.981/SFAR88

Safe Life AirworthinessLimitationItems

FuelAirworthinessLimitationItems

Ageing Systems Maintenance

AircraftInformationSystem Security

Scheduled Maintenance RequirementAirworthiness Limitation Section - Introduction

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

• The Airworthiness Limitations Section (ALS) is part of the compliance to the Instructions for Continuous Airworthiness required by CS 25.1529, Appendix H, paragraph 25.4.

• The ALS is the repository for stand-alone documents that are approved independently from each other, by the TC auth.

• It comprises the following documents (depending on a/c program):

- ALS Part 1 : Safe Life Airworthiness Limitations Items- ALS Part 2 : Damage Tolerant Airworthiness Limitations Items- ALS Part 3 : Certification Maintenance Requirements- ALS Part 4 : Ageing System Maintenance- ALS Part 5 : Fuel Airworthiness Limitations- ALS Part 6 : Aircraft Information System Security

Compliance with the requirements promulgated in these documents is mandatory.

Scheduled Maintenance RequirementAirworthiness Limitation Section - Introduction

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. 17

Maintenance Program Component Maintenance Program: Airworthiness Limitation Items (ALS)

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Maintenance Program Component Maintenance Program: Airworthiness Limitation Items (ALS)

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Maintenance Program Component Maintenance Program: Airworthiness Limitation Items (ALS)

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© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS S.A.S. No intellectual property rights aregranted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS S.A.S. Thisdocument and its content shall not be used for any purpose other than that for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions andare expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS S.A.S. will be pleased to explain the basis thereof.AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.

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Airline Assistance – Scheduled Maintenance Program – JORDAN AVIATION March 2011