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Ansaldo GT AE94.2 Gas Turbine
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AE94.2 Gas Turbine
The AE94.2 Gas Turbine meets customer needs in terms of performance, emissions and operational/fuel flexibility for intermediate-class gas turbines, by delivering a competitive and cost-effective package based on established techno-logy. The latest continuous improvements have been made avai-lable for previous releases through a retrofittable package. The special AE94.2K version of this gas turbine can also burn low-BTU fuels and high H2 content gas.
A proven layout for a reliable engine Compressorcold-enddrive Compressorwithvariableinletguidevanes Disk-typerotorwithtwobearings Improvedcompressorexhaustdiffuser 2verticalsilotypecombustionchambers 16hybridburners(diffusionorpremixoperation) for natural gas and light oil Axialexhaust Turbineblades/vanes,hotcasingandmixingchamber withadvancedcoatingandThermalBarrierCoating(TBC) Easymaintenancefeatures(allbladesandvanesare replaceable with rotor in place, and the hot gas path can beinspectedwithnoneedtoopentheturbine) Fuelsystemdesignedtomanagenonconventional fuels(naphtha,crudeandheavyfueloil,lowBTUgases, hydrogenrichfuels,coalgases,dwellgases,etc.)
A benchmark in flexibility
The AE94.2 gas turbine is a benchmark for both operational and fuel flexibility. The ability to adapt rapidly to provide the requested grid power is becoming more and more important: startupandloadingtime:fullspeednoloadreached in less than 5 minutes and baseload conditions about15minuteslater.Fastloadinggradient procedurescanreducethistimetoabout6minutes bestdynamicperformanceduringgridsupport:40MWin few seconds is a well proven result on several units.The AE94.2 is the best solution to satisfy increasing market demand of greater fuel flexibility: optimumoperationwithabroadvarietyoffuel compositionsandcharacteristics(fromnaphthatoheavy oil, fuel gas from different sources: refinery, blast furnaces, dwells,etc.).
AE94.2 The Gas Turbine for a Flexible Approach
AE94.2 Gas Turbine view
AE94.2 Gas Turbine longitudinal section
1 GT + 1 ST Combined cycle power output [MW]
1 GT + 1 ST Combined cycle efficiency [%]
2 GT + 1 ST Combined cycle power output [MW]
2 GT + 1 ST Combined cycle efficiency [%]
Performance (natural gas, ISO conditions, base load)
Power output at generator terminals [MW]
Efficiency at generator terminals [%]
Exhaust gas mass flow [kg/s]
Exhaust gas temperature [C]
AE94.2
185
36.2
556
541
277
54.6
558
54.9
gas/oilfuelchange-over:canbeperformedacross almost the entire load range and carried out in as little as a few minutes in certain conditionsmixedoperation(concurrentcombustionofgasandoil): this mode is particularly useful when neither fuel gas nor fuel oil can be supplied in sufficient quantities to achieve the base load.
Low emissions for challenging targets
* Dry gases, 15% O2 **30 mg/Nm3 option available
The VeLoNOx burner, designed by Ansaldo Energia to reduce NOx emissions in fuel gas mode, achieves NOx emissions levels lower than 30 mg/Nm3 with a small dera-ting in power output.
Recognised excellence in commissioning and after sales services
Ansaldo Energia offers a full range of services and qualified personnel for erection and/or supervision, start-up and te-sting of your AE94.2 gas turbine. The availability of standard arrangements and in some cases packaged solutions ensures rapid, problem-free erection, start-up and commissioning. The Ansaldo Energia Service Organisation provides tech-nical assistance services worldwide, available 24 hours a day, 7 days a week, in the fields of maintenance, spare parts supply and preventive maintenance programs, so en-suring that customers are in the best position to achieve op-timum operation.Continuous process improvements guarantee the best assistance for our customers: for example, the la-test maintenance procedures include extended spare parts stocks and streamlined logistics.
AE94.2K - Matching customer fuel flexibility needs with a tailored solution
Ansaldo Energia has been working on the use of low caloric valuegasinheavydutygasturbinessince1997.Thespe-cial AE94.2K version, specifically designed for low BTU fuels (syngas,steelmill,blastfurnacegases,biomass,etc.),canburnfuelswithLHVintherange8-13MJ/kgandlower.The combustion system, including the modification to allow it to burn a wide range of fuels, has been patented.
Proud of our worldwide references decades of experience:
Our AE94.2 fleet is installed worldwide, and has an excellent track record of robustness, operational flexibility and durability.
AE94.2
NOx [mg/Nm3]*
CO[mg/Nm3]*
FUEL GAS
PREMIX DRY
50**
30
FUEL OIL PREMIX DIFFUSION DRY 140% water/fuel
150 85
30 30
Power Plant
Feedstock
Natural Gas Integration
Net power (GT/CC)
First firing date
GT EOH (2014)
Isab Energy Priolo G.
Gasification of Asphalt
0 %
2x162 MW/520 MW
Nov 1998/Apr 1999
Unit 1: 119,000Unit 2: 127,000
Elettra GLT Servola
Feed Mill Gas
45 - 49%
1x110 MW/180 MW
Jul 2000
109,000
Enipower Ferrera E.
Gasification of Asphalt
0 - 30%
1x166 MW/255 MW
Mar 2004
85,000
CHILE (1)Mejillones (1)
Ansaldo EnergiaAE94.2 Gas Turbine
Reference in the World
>100Total number of AE94.2 Gas Turbines (17,400 MW)
Sta
mpa
: M
icro
art
Rec
co -
Gen
ova
04/2
015 P
eter
gra
f 2015 1
Q S
um
ma
ry
OMAN (5)Barka (5)
INDIA (1)Samalkot (1)
PAKISTAN (1)Liberty (1)
LEBANON (2)Beddawi (1) Zaharani (1)
POLAND (1)Lublin (1)UNITED KINGDOM (3)
Barry (1)Ballylumford (2)
FINLAND (3)Espoo (1)Forssa (2)
JORDAN (2)Amman East (2)
BANGLADESH (3)Meghnaghat (2)Sylhet (1)
CONGO (2)Pointe-Noire (2)
SOUTH AFRICA (6)Avon (4) Dedisa (2)
ITALY (7)Cassano dAdda (1)Ferrera Erbognone (1) Priolo Gargallo (3) Rosignano (1)Servola (1)
ALGERIA (13)Ajn Djasser (4)Batna (2)Labreg (3) Larbaa (4)
EGYPT (10)6th October (8)Almahmoudia (2)
16152 Genova - Via N. Lorenzi, 8 - ItalyTel: +39 010 6551 - Fax: +39 010 655 3411E-mail: [email protected]
ansaldoenergia.com
SYRIA (4)Deir Ali II (2)Deir Azzour (2)
OTHER MIDDLE EAST (44)