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AE94.2 Gas Turbine

Scheda Gas Turbine Ae94 2

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Ansaldo GT AE94.2 Gas Turbine

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  • AE94.2 Gas Turbine

  • The AE94.2 Gas Turbine meets customer needs in terms of performance, emissions and operational/fuel flexibility for intermediate-class gas turbines, by delivering a competitive and cost-effective package based on established techno-logy. The latest continuous improvements have been made avai-lable for previous releases through a retrofittable package. The special AE94.2K version of this gas turbine can also burn low-BTU fuels and high H2 content gas.

    A proven layout for a reliable engine Compressorcold-enddrive Compressorwithvariableinletguidevanes Disk-typerotorwithtwobearings Improvedcompressorexhaustdiffuser 2verticalsilotypecombustionchambers 16hybridburners(diffusionorpremixoperation) for natural gas and light oil Axialexhaust Turbineblades/vanes,hotcasingandmixingchamber withadvancedcoatingandThermalBarrierCoating(TBC) Easymaintenancefeatures(allbladesandvanesare replaceable with rotor in place, and the hot gas path can beinspectedwithnoneedtoopentheturbine) Fuelsystemdesignedtomanagenonconventional fuels(naphtha,crudeandheavyfueloil,lowBTUgases, hydrogenrichfuels,coalgases,dwellgases,etc.)

    A benchmark in flexibility

    The AE94.2 gas turbine is a benchmark for both operational and fuel flexibility. The ability to adapt rapidly to provide the requested grid power is becoming more and more important: startupandloadingtime:fullspeednoloadreached in less than 5 minutes and baseload conditions about15minuteslater.Fastloadinggradient procedurescanreducethistimetoabout6minutes bestdynamicperformanceduringgridsupport:40MWin few seconds is a well proven result on several units.The AE94.2 is the best solution to satisfy increasing market demand of greater fuel flexibility: optimumoperationwithabroadvarietyoffuel compositionsandcharacteristics(fromnaphthatoheavy oil, fuel gas from different sources: refinery, blast furnaces, dwells,etc.).

    AE94.2 The Gas Turbine for a Flexible Approach

    AE94.2 Gas Turbine view

    AE94.2 Gas Turbine longitudinal section

    1 GT + 1 ST Combined cycle power output [MW]

    1 GT + 1 ST Combined cycle efficiency [%]

    2 GT + 1 ST Combined cycle power output [MW]

    2 GT + 1 ST Combined cycle efficiency [%]

    Performance (natural gas, ISO conditions, base load)

    Power output at generator terminals [MW]

    Efficiency at generator terminals [%]

    Exhaust gas mass flow [kg/s]

    Exhaust gas temperature [C]

    AE94.2

    185

    36.2

    556

    541

    277

    54.6

    558

    54.9

  • gas/oilfuelchange-over:canbeperformedacross almost the entire load range and carried out in as little as a few minutes in certain conditionsmixedoperation(concurrentcombustionofgasandoil): this mode is particularly useful when neither fuel gas nor fuel oil can be supplied in sufficient quantities to achieve the base load.

    Low emissions for challenging targets

    * Dry gases, 15% O2 **30 mg/Nm3 option available

    The VeLoNOx burner, designed by Ansaldo Energia to reduce NOx emissions in fuel gas mode, achieves NOx emissions levels lower than 30 mg/Nm3 with a small dera-ting in power output.

    Recognised excellence in commissioning and after sales services

    Ansaldo Energia offers a full range of services and qualified personnel for erection and/or supervision, start-up and te-sting of your AE94.2 gas turbine. The availability of standard arrangements and in some cases packaged solutions ensures rapid, problem-free erection, start-up and commissioning. The Ansaldo Energia Service Organisation provides tech-nical assistance services worldwide, available 24 hours a day, 7 days a week, in the fields of maintenance, spare parts supply and preventive maintenance programs, so en-suring that customers are in the best position to achieve op-timum operation.Continuous process improvements guarantee the best assistance for our customers: for example, the la-test maintenance procedures include extended spare parts stocks and streamlined logistics.

    AE94.2K - Matching customer fuel flexibility needs with a tailored solution

    Ansaldo Energia has been working on the use of low caloric valuegasinheavydutygasturbinessince1997.Thespe-cial AE94.2K version, specifically designed for low BTU fuels (syngas,steelmill,blastfurnacegases,biomass,etc.),canburnfuelswithLHVintherange8-13MJ/kgandlower.The combustion system, including the modification to allow it to burn a wide range of fuels, has been patented.

    Proud of our worldwide references decades of experience:

    Our AE94.2 fleet is installed worldwide, and has an excellent track record of robustness, operational flexibility and durability.

    AE94.2

    NOx [mg/Nm3]*

    CO[mg/Nm3]*

    FUEL GAS

    PREMIX DRY

    50**

    30

    FUEL OIL PREMIX DIFFUSION DRY 140% water/fuel

    150 85

    30 30

    Power Plant

    Feedstock

    Natural Gas Integration

    Net power (GT/CC)

    First firing date

    GT EOH (2014)

    Isab Energy Priolo G.

    Gasification of Asphalt

    0 %

    2x162 MW/520 MW

    Nov 1998/Apr 1999

    Unit 1: 119,000Unit 2: 127,000

    Elettra GLT Servola

    Feed Mill Gas

    45 - 49%

    1x110 MW/180 MW

    Jul 2000

    109,000

    Enipower Ferrera E.

    Gasification of Asphalt

    0 - 30%

    1x166 MW/255 MW

    Mar 2004

    85,000

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    Ansaldo EnergiaAE94.2 Gas Turbine

    Reference in the World

    >100Total number of AE94.2 Gas Turbines (17,400 MW)

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