1
0.1% DMSO 0.3 μM BayK 8644 0.3 μM Nitrendipine 1 μM Isoproterenol DRC compound 1 DRC compound 2 DRC compound 3 DRC compound 4 DRC compound 5 DRC compound 6 DRC compound 7 DRC compound 8 DRC compound 9 No treatment DRC 3 nM 10 nM 30 nM 100 nM 300 nM 1 μM 3 μM 10 μM Figure 6. High throughput compound screening in FLIPR calcium transient assay using bioreactor-derived cardiomyocytes. Bioreactor-derived cardiomyocytes were cultured for 10 days in 384-well plate format. On day 10 cells were treated with dose response curve (DRC) of vari- ous cardioactive compounds. 0.1 % DMSO was used as negative control and BayK 8644, Nitrendipine and Isoproterenol were used as positive controls. Effect of compounds 30 minutes post treatment were assessed in FLIPR cal- cium transient assay. The expected effects of compounds on calcium signal were observed in various concentrations as follows: Isoproterenol increased peak frequency, BayK 8644 increased peak amplitude and peak width, Nitren- dipine decreased peak amplitude. 1 10 1 00 1 00 0 -20 -10 0 10 20 nM Isoproterenol B ea t period ( % chan ge ) 0 .1 1 10 1 00 -100 -50 0 50 μ M Mexili ti ne Spike amplitude (% change) 0 .1 1 10 1 00 0 20 40 60 80 μ M Mexi li ti ne F PD ( % chan ge) 1 10 1 00 1 00 0 -60 -40 -20 0 20 n M Nifedipine F PD ( % change) 1 10 1 00 1 00 0 0 2 00 4 00 6 00 8 00 n M Dofetilide F PD ( % change) 1 10 1 00 1 00 0 0 2 00 4 00 6 00 8 00 nM E4031 F PD ( % chan ge) A B C D E F G H I J K L Time (s) 0.2 -0.1 -0.2 0 0.1 1 0.5 1.5 0 Voltage (mV) x10 -3 0.5 0 0.3 Voltage (mV) 0.1 -0.1 -0.5 -0.3 Time (s) -2 -4 2 4 0 6 8 10 0.5 0 0.3 Voltage (mV) 0.1 -0.1 -0.5 -0.3 0.5 0 0.3 Voltage (mV) 0.1 -0.1 -0.5 -0.3 Time (s) Time (s) Time (s) Time (s) 0 0.5 1 1.5 2 3 2.5 0 0.5 1 1.5 2 3 2.5 0.2 -0.1 -0.2 0 0.1 Voltage (mV) 0.2 -0.1 -0.2 0 0.1 Voltage (mV) 124 128 132 136 140 Baseline 300 nM Mexiletine 1 μM Mexiletine 10 μM Mexiletine Baseline 300 nM Mexiletine 1 μM Mexiletine 10 μM Mexiletine Baseline 3 nM Dofetilide 10 nM Dofetilide Baseline 3 nM E4031 10 nM E4031 30 nM E4031 Na + channel blocker hERG channel block hERG channel block hERG channel block 130 134 138 142 146 150 Figure 4. Phenotypic and functional characterization of three batches of iPSC- derived, cryopreserved cardiomyocytes produced in bioreactors A: Percentage of cTNT+ and B: cTNT+/MLC2v+ co-expression in three cryopreserved batches of bioreactor-derived Pluricyte Cardiomyocytes. C: Phase contrast image of thawed cells, 8 days after culture in Pluricyte Cardiomyocyte Medium. D: Functionality of the cardiomyocytes (sodium spike amplitude, beat period, beat period irregularity, field potential duration, number of active electrodes per well; >300 µV sodium spike and the number of FPD electrodes; with a detectable T-wave) was assessed in Maestro™ MEA system at different timepoints after plating. Figure 3. Characterization of iPSC aggregates and differentiated cardiomyocytes in DASbox Mini Bioreactors show reproducible stem cell and cardiac marker expression. A: Phase contrast imaging of iPSC aggregates B: FACS profiles of iPSC marker expression at the start of pre-cardiac specification phase C: Quantification of iPSC marker FACS data D: Percentage of cTNT in cardiomyocytes batches generated with DASbox Figure. 2: DASbox Mini Bioreactor System The DASbox Mini Bioreactor System was used as culture system for the expansion of hiPSCs as cell aggregates and their differentiation into cardiomyocytes. > Parallel control of up to 24 bioreactors > Allows monitoring and control of critical process parameters like dissolved oxygen, pH, temperature > For use with conventional glass bioreactors or BioBLU ® Single-Use Vessels > Rigid-wall, stirred-tank design simplifies culture scale-up C D Batch 1 Batch 2 Batch 3 A B Batch 1 Batch 2 Batch 3 Sox-2 Oct3/4 Nanog S ox 2 O ct 3/ 4 N an og 0 25 50 75 1 00 % expression 0 5 10 15 20 0 20 40 60 80 1 00 b at ch % cTNT Batch 1 Batch 2 Batch 3 B at ch 1 B at ch 2 B at ch 3 0 .0 0 .5 1 .0 1 .5 2 .0 2 .5 Beat period (s) B at ch 1 B at ch 2 B at ch 3 0 .0 0 .5 1 .0 1 .5 2 .0 2 .5 Beat period Irregularity (%) B at ch 1 B at ch 2 B at ch 3 0 .0 0 .5 1 .0 1 .5 2 .0 2 .5 Spike Amplitude (mV) B at ch 1 B at ch 2 B at ch 3 0 2 00 4 00 6 00 8 00 FPD (ms) B at ch 1 B at ch 2 B at ch 3 0 .0 0 .1 0 .2 0 .3 0 .4 0 .5 C on du ct io n Veloci ty (m/ms) B at ch 1 B at ch 2 B at ch 3 0 4 8 12 16 Total active electrodes (n=16) B at ch 1 B at ch 2 B at ch 3 0 4 8 12 16 T ot al F PD ele ct ro des (n=1 6) B at ch 1 B at ch 2 B at ch 3 0 20 40 60 80 1 00 % cTNT+ cells B at ch 1 B at ch 2 B at ch 3 0 20 40 60 80 1 00 % cTNT + M LC 2v + D A B C Scalable Production of hiPSC-Derived Cardiomyocytes in Stirred-Tank Bioreactors Philipp Nold 1* , Karin Langenberg 2 , Viola Borgdorff 2 , Marta Duńska 2 , Pieter van Loenen 2 , Farbod Famili 2 , Yang Jiang 2 , Arie Reijerkerk 2* 1 Eppendorf AG Bioprocess Center, Juelich, Germany; 2 Ncardia BV, Leiden, The Netherlands *Contacts: [email protected]; [email protected] Stem cell-based technologies lay the basis for pioneering approaches in drug discovery, drug safety testing, and regenerative medicine. The routine application of human induced pluripotent stem cells (hiPSCs) and functional cells derived from hiPSCs in high-throughput applications for drug discovery will require the constant supply of high cell numbers at a consistent, high quality. Two-dimensional systems like T-flasks are widely used for the cultivation of stem cells; however, they are limited in control and scalability. Stirred-tank bioreactors have emerged as promising culture system for large-scale expansion of stem cells and their differentiation into the desired cell type. Ncardia ® is a stem cell drug discovery and development company developing highly predictive human cellular (disease) assay systems for safety and efficacy testing. The company’s goal is to accelerate and improve drug candidate selection, reduce drug development costs and ultimately increase drug discovery and development efficiency. Large- scale manufacturing of hiPSC-based cardiomyocytes at high quality is integral for its cardiovascular services. Here we demonstrate the suitability of the Eppendorf DASbox ® Mini Bioreactor system for the expansion of hiPSCs and subsequent production of Ncardia’s Pluricyte ® Cardiomyocytes. We show that using the DASbox system, hiPSCs were successfully expanded as cell aggregates in a highly reproducible manner. During the production of three different batches, aggregates were of homogenous size and the cells retained key iPSC markers including Sox2, Oct3/4 and Nanog during the expansion phase. More importantly, using the DASbox, a fully controlled production process scalable for large-scale manufacturing of hiPSC-derived cardiomyocytes could be established. Quantification of cardiomyocyte markers (cTNT and MLC2v) revealed the robust and efficient generation of multiple and pure ventricular-like cardiomyocyte batches. Analysis of the electrophysiological properties by multielectrode arrays (MEA) demonstrated the mature phenotype of the cells. The expected response to cardioactive reference compounds further confirmed the functionality of bioreactor-derived cardiomyocytes. Altogether, the Eppendorf DASbox Mini Bioreactor System allows smooth integration of Pluricyte Cardiomyocytes into high-throughput cardiovascular screening solutions to enhance the assessment of cardiac safety and efficacy of drug candidates. Ncardia ® is a registered trademark of Ncardia AG, Germany. Pluricyte ® is a registered trademark of Stefan Braam, The Netherlands. Maestro™ is a trademark of Axion BioSystems, USA. Screen-well ® is a registered trademark of Enzo Life Sciences, Inc., USA. Eppendorf ® , the Eppendorf Brand Design, and BioBLU® are registered trademarks of Eppendorf AG, Germany. DASbox ® is a registered trademark of DASGIP Information and Process Technology GmbH, Germany. All rights reserved, including graphics and images. Copyright © 2018 by Eppendorf AG. Your local distributor: www.eppendorf.com/contact Eppendorf AG · Barkhausenweg 1 · 22339 Hamburg · Germany · [email protected] · www.eppendorf.com Abstract High-throughput screening > DASbox Mini Bioreactor System was suitable for expansion of hiPSCs and differentiation into hiPSC-derived cardiomyocytes: > DASbox-derived cardiomyocytes showed excellent baseline electrophysiological function, revealed expected phenotypic responses to a set of reference compounds, and were suitable for high-throughput compound screening in a calcium transient assay. > Perspective: Further implement bioreactor-derived Pluricyte Cardiomyocytes into high-throughput cardiovascular screening solutions to enhance the assessment of cardiac safety and efficacy of drug candidates. Conclusion and perspectives Figure 5. Expected pharmacological responses of bioreactor-derived cardiomyocytes to CiPA refer- ence compounds A: Isoproterenol (β-adrenergic receptor agonist) reduces beat period (enhances beat rate). Mexilitine blocks the rapid inward sodium current as well as the hERG potasium channels leading to a reduction in so- dium spike amplitude (B,C) and a prolongation of the field potential duration (D,E) respectively (C,E show averaged waveforms). Nifedipine (calcium channel blocker) causes a shortening of the field potential duration (F) . hERG potassium channel blockers dofetilide (G) and E4031 (H) prolong the field potential duration (G,H) and cause flatten- ing of the repolarization peak (I,J show average waveforms). Arrhyth- mia’s were observed for both dofetilide (10 nM, K) and E4031 (30 nM, L) . Corresponding DMSO concentrations were used as control. Pharmacological response > This project has received funding from the European Union’s Horizon 2020 Research and Innovation Programme under grant agreement No. 726513. Characterization of iPSC-derived cardiomyocytes Acknowledgements Stem cell technology for drug discovery The data presented were obtained by scientists at Ncardia. They tested, whether the DASbox Mini Bioreactor System was suitable for hiPSC expansion and differentiation in a reproducible manner. hiPSC generation Neurons Cardiomyocytes Endothelial cells Differentiation & manufacturing Assay development for safety & drug efficacy testing •Electrophysiology • Biochemistry • Contraction Drug development Pharmacological research Figure. 1. Ncardia aims to use human stem cell technology to get better medicines to patients faster by improving the drug discovery and development process. Bioprocess equipment Marker expression in DASbox

Scalable Production of hiPSC-Derived Cardiomyocytes in ... · Research and Innovation Programme under grant agreement No. 726513. Characterization of iPSC-derived cardiomyocytes Acknowledgements

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Scalable Production of hiPSC-Derived Cardiomyocytes in ... · Research and Innovation Programme under grant agreement No. 726513. Characterization of iPSC-derived cardiomyocytes Acknowledgements

www.eppendorf.com

0.1% DMSO

0.3 µM BayK 8644

0.3 µM Nitrendipine

1 µM Isoproterenol

DRC compound 1 DRC compound 2 DRC compound 3 DRC compound 4 DRC compound 5

DRC compound 6 DRC compound 7 DRC compound 8 DRC compound 9 No treatment

DRC3 nM

10 nM30 nM

100 nM300 nM

1 µM3 µM

10 µM

Figure 6. High throughput compound screening in

FLIPR calcium transient assay using bioreactor-derived

cardiomyocytes. Bioreactor-derived cardiomyocytes were cultured for 10 days in 384-well plate format. On day 10 cells were treated with dose response curve (DRC) of vari-ous cardioactive compounds. 0.1 % DMSO was used as negative control and BayK 8644, Nitrendipine and Isoproterenol were used as positive controls. Effect of compounds 30 minutes post treatment were assessed in FLIPR cal-cium transient assay. The expected effects of compounds on calcium signal were observed in various concentrations as follows: Isoproterenol increased peak frequency, BayK 8644 increased peak amplitude and peak width, Nitren-dipine decreased peak amplitude.

1 1 0 1 00 1 00 0-20

-10

0

1 0

2 0

n M Isopro te re nol

Bea

t pe

riod

(%

cha

nge

)

0 .1 1 1 0 1 00

-10 0

-50

0

5 0

µ M Mexili ti ne

Spi

ke a

mp

litu

de (

% c

han

ge)

0 .1 1 1 0 1 000

2 0

4 0

6 0

8 0

µ M Mexi li ti ne

FPD

(%

ch

ange

)

1 1 0 1 00 1 00 0-60

-40

-20

0

2 0

n M Nifedipine

FPD

(%

ch

ange

)

1 1 0 1 00 1 00 00

2 00

4 00

6 00

8 00

n M Dofetilide

FPD

(%

ch

ange

)

1 1 0 1 00 1 00 0

0

2 00

4 00

6 00

8 00

n M E403 1

FPD

(%

ch

ange

)

A B C D

E F G H

I J K LTime (s)

0.2

-0.1

-0.2

0

0.1

10.5 1.50

Volta

ge (m

V)

x10-3

0.5

0

0.3

Volta

ge (m

V)

0.1

-0.1

-0.5

-0.3

Time (s)-2-4 2 40 6 8 10

0.5

0

0.3

Volta

ge (m

V)

0.1

-0.1

-0.5

-0.3

0.5

0

0.3

Volta

ge (m

V)

0.1

-0.1

-0.5

-0.3

Time (s)Time (s) Time (s)Time (s)0 0.5 1 1.5 2 32.5 0 0.5 1 1.5 2 32.5

0.2

-0.1

-0.2

0

0.1

Volta

ge (m

V)

0.2

-0.1

-0.2

0

0.1

Volta

ge (m

V)

124 128 132 136 140

Baseline300 nM Mexiletine1 µM Mexiletine10 µM Mexiletine

Baseline300 nM Mexiletine1 µM Mexiletine10 µM Mexiletine

Baseline3 nM Dofetilide10 nM Dofetilide

Baseline3 nM E403110 nM E403130 nM E4031

Na+ channel blocker

hERG channel block

hERG channel block hERG channel block130 134 138 142 146 150

Figure 4. Phenotypic and functional characterization of three batches of iPSC-

derived, cryopreserved cardiomyocytes produced in bioreactorsA: Percentage of cTNT+ and B: cTNT+/MLC2v+ co-expression in three cryopreserved batches of bioreactor-derived Pluricyte

Cardiomyocytes.C: Phase contrast image of thawed cells, 8 days after culture in Pluricyte Cardiomyocyte Medium. D: Functionality of the cardiomyocytes (sodium spike amplitude, beat period, beat period irregularity, field

potential duration, number of active electrodes per well; >300 µV sodium spike and the number of FPD electrodes; with a detectable T-wave) was assessed in Maestro™ MEA system at different timepoints after plating.

Figure 3. Characterization of iPSC aggregates and

differentiated cardiomyocytes in DASbox Mini Bioreactors

show reproducible stem cell and cardiac marker expression. A: Phase contrast imaging of iPSC aggregates B: FACS profiles of iPSC marker expression at the start of pre-cardiac specification phaseC: Quantification of iPSC marker FACS data D: Percentage of cTNT in cardiomyocytes batches generated with DASbox

Figure. 2: DASbox Mini Bioreactor

System

The DASbox Mini Bioreactor System was used as culture system for the expansion of hiPSCs as cell aggregates and their differentiation into cardiomyocytes.> Parallel control of up to 24 bioreactors> Allows monitoring and control of critical process

parameters like dissolved oxygen, pH, temperature> For use with conventional glass bioreactors or

BioBLU® Single-Use Vessels> Rigid-wall, stirred-tank design simplifies culture

scale-up

C

D

Batch

1Batch

2Batch

3

A B

Batch

1Batch

2Batch

3

Sox-2 Oct3/4 Nanog

S ox 2 O ct 3/4 N an og0

2 5

5 0

7 5

1 00

% e

xpre

ssio

n

0 5 1 0 1 5 2 00

2 0

4 0

6 0

8 0

1 00

b at ch

% c

TNT

Batch 1 Batch 2 Batch 3

B at ch 1 B at ch 2 B at ch 30 .0

0 .5

1 .0

1 .5

2 .0

2 .5

Bea

t pe

riod

(s)

B at ch 1 B at ch 2 B at ch 30 .0

0 .5

1 .0

1 .5

2 .0

2 .5

Bea

t pe

riod

Irr

egul

arity

(%)

B at ch 1 B at ch 2 B at ch 30 .0

0 .5

1 .0

1 .5

2 .0

2 .5

Spi

ke A

mp

litu

de (

mV

)

B at ch 1 B at ch 2 B at ch 30

2 00

4 00

6 00

8 00

FPD

(m

s)

B at ch 1 B at ch 2 B at ch 30 .0

0 .1

0 .2

0 .3

0 .4

0 .5

Con

duct

ion

Velo

city

(m/m

s)

B at ch 1 B at ch 2 B at ch 30

4

8

1 2

1 6

Tot

al a

ctiv

e el

ectr

odes

(n=

16)

B at ch 1 B at ch 2 B at ch 30

4

8

1 2

1 6

Tot

al F

PD e

lect

rode

s (n

=16)

B at ch 1 B at ch 2 B at ch 30

2 0

4 0

6 0

8 0

1 00

% c

TNT

+ ce

lls

B at ch 1 B at ch 2 B at ch 30

2 0

4 0

6 0

8 0

1 00

% c

TNT

+M

LC2v

+

D

A B C

Scalable Production of hiPSC-Derived Cardiomyocytes in Stirred-Tank Bioreactors

Philipp Nold1*, Karin Langenberg2, Viola Borgdorff2, Marta Duńska2, Pieter van Loenen2, Farbod Famili2, Yang Jiang2, Arie Reijerkerk2*

1Eppendorf AG Bioprocess Center, Juelich, Germany; 2Ncardia BV, Leiden, The Netherlands*Contacts: [email protected]; [email protected]

Stem cell-based technologies lay the basis for pioneering approaches in drug discovery, drug safety testing, and

regenerative medicine. The routine application of human induced pluripotent stem cells (hiPSCs) and functional cells

derived from hiPSCs in high-throughput applications for drug discovery will require the constant supply of high cell

numbers at a consistent, high quality. Two-dimensional systems like T-flasks are widely used for the cultivation of stem

cells; however, they are limited in control and scalability. Stirred-tank bioreactors have emerged as promising culture

system for large-scale expansion of stem cells and their differentiation into the desired cell type.

Ncardia® is a stem cell drug discovery and development company developing highly predictive human cellular

(disease) assay systems for safety and efficacy testing. The company’s goal is to accelerate and improve drug candidate

selection, reduce drug development costs and ultimately increase drug discovery and development efficiency. Large-

scale manufacturing of hiPSC-based cardiomyocytes at high quality is integral for its cardiovascular services. Here

we demonstrate the suitability of the Eppendorf DASbox® Mini Bioreactor system for the expansion of hiPSCs and

subsequent production of Ncardia’s Pluricyte® Cardiomyocytes.

We show that using the DASbox system, hiPSCs were successfully expanded as cell aggregates in a highly reproducible

manner. During the production of three different batches, aggregates were of homogenous size and the cells retained

key iPSC markers including Sox2, Oct3/4 and Nanog during the expansion phase. More importantly, using the DASbox,

a fully controlled production process scalable for large-scale manufacturing of hiPSC-derived cardiomyocytes could be

established. Quantification of cardiomyocyte markers (cTNT and MLC2v) revealed the robust and efficient generation

of multiple and pure ventricular-like cardiomyocyte batches. Analysis of the electrophysiological properties by

multielectrode arrays (MEA) demonstrated the mature phenotype of the cells. The expected response to cardioactive

reference compounds further confirmed the functionality of bioreactor-derived cardiomyocytes.

Altogether, the Eppendorf DASbox Mini Bioreactor System allows smooth integration of Pluricyte Cardiomyocytes into

high-throughput cardiovascular screening solutions to enhance the assessment of cardiac safety and efficacy of drug

candidates.

Ncardia® is a registered trademark of Ncardia AG, Germany. Pluricyte® is a registered trademark of Stefan Braam, The Netherlands. Maestro™ is a trademark of Axion BioSystems, USA. Screen-well® is a registered trademark of Enzo Life Sciences, Inc., USA. Eppendorf®, the Eppendorf Brand Design, and BioBLU® are registered trademarks of Eppendorf AG, Germany.DASbox® is a registered trademark of DASGIP Information and Process Technology GmbH, Germany. All rights reserved, including graphics and images. Copyright © 2018 by Eppendorf AG.

Your local distributor: www.eppendorf.com/contact Eppendorf AG · Barkhausenweg 1 · 22339 Hamburg · Germany · [email protected] · www.eppendorf.com

Abstract

High-throughput screening

> DASbox Mini Bioreactor System was suitable for expansion of hiPSCs and differentiation into hiPSC-derived cardiomyocytes:

> DASbox-derived cardiomyocytes showed excellent baseline electrophysiological function, revealed expected phenotypic responses to a set of reference compounds, and

were suitable for high-throughput compound screening in a calcium transient assay.

> Perspective: Further implement bioreactor-derived Pluricyte Cardiomyocytes into high-throughput cardiovascular screening solutions to enhance the assessment of

cardiac safety and efficacy of drug candidates.

Conclusion and perspectives

Figure 5. Expected pharmacological responses of

bioreactor-derived cardiomyocytes to CiPA refer-

ence compounds A: Isoproterenol (β-adrenergic receptor agonist) reduces beat period (enhances beat rate). Mexilitine blocks the rapid inward sodium current as well as the hERG potasium channels leading to a reduction in so-dium spike amplitude (B,C) and a prolongation of the field potential duration (D,E) respectively (C,E show averaged waveforms). Nifedipine (calcium channel blocker) causes a shortening of the field potential duration (F). hERG potassium channel blockers dofetilide (G) and E4031 (H) prolong the field potential duration (G,H) and cause flatten-ing of the repolarization peak (I,J show average waveforms). Arrhyth-mia’s were observed for both dofetilide (10 nM, K) and E4031 (30 nM, L). Corresponding DMSO concentrations were used as control.

Pharmacological response

> This project has received funding from

the European Union’s Horizon 2020

Research and Innovation Programme

under grant agreement No. 726513.

Characterization of iPSC-derived cardiomyocytes

Acknowledgements

Stem cell technology for drug discovery

The data presented were obtained by

scientists at Ncardia. They tested,

whether the DASbox Mini Bioreactor

System was suitable for hiPSC expansion

and differentiation in a reproducible

manner.

hiPSC generation

Neurons

Cardiomyocytes

Endothelial cells

Differentiation & manufacturing

Assay development for safety & drug efficacy testing•Electrophysiology•Biochemistry•Contraction

Drug developmentPharmacological research

Figure. 1. Ncardia aims to use human stem cell technology to get better medicines to

patients faster by improving the drug discovery and development process.

Bioprocess equipment Marker expression in DASbox