SB-210+ Additional text information SLXe 300 300Rev1_0.pdf · CYLINDER BLOCK GROUP (TK486V) 204F1 Revised 03/09/13 REF PART NO. DESCRIPTION QTY 8101-398 ENGINE (TK486V, interim …

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Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration and food merchandising solutions, Thermo King, the leader in transport temperature control and Trane, a provider of energy effi cient heating, ventilating and air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes.

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TK 5XXXX-X-PL

TK 55558-2-PM

©2012 Ingersoll Rand Company Printed in U.S.A.

314 West 90th StreetMinneapolis, MN 55420

Direct (952) 887-2200

Thermo King Corporate

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to be placed here

TK 5XXXX-X-PL


Direct (952) 887-2200



to be placed here

TK 5XXXX-X-PL

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SLXe 300TK 55558-2-PM (Rev. 1.0)


Direct (952) 887-2200


Parts ManualParts ManualParts ManualParts ManualParts ManualParts Manual

SLXe 300

TK 55558-1.0

Printed in U.S.A.

Printed: April 24, 2013Copyright © 2012 - Thermo King Corp. - Minneapolis, MN U.S.A.

1

General Information

Tables of Contents

This Parts Manual contains a numerical table of contents

listing each assembly name, its associated Grid number

and page number. The numerical table of contents is

arranged numerically by Grid number. There are

references in a parts list referring to other Grid numbers;

the numerical table of contents is arranged to facilitate

finding the referenced illustrations.

Assemblies and Subassemblies When parts are indented in the description list, they are

preceded with an asterisk (*). This indicates that the

part(s) is available separately or included in an assembly.

GRID NO. 67D6 SWITCH PANEL ASSEMBLY

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 *PANEL 1

99-6280 **NAMEPLATE - panel 1

2 33-743 *GASKET 1

For example: The Switch Panel Nameplate (99-6280) is

available separately, available as part of the Switch Panel

(99-1960) and with the Panel Assembly (45-1239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC .................alternating current

A/R ................as required

accum ............accumulator

adj .................adjusting

al ...................aluminum

alt ..................alternator

A or amp ........ampere

assy ...............assembly

B bd ..................board

brg .................bearing

brkr ................breaker

brkt ................bracket

C C ...................Celsius

cw ..................clockwise

ccw ................counter-clockwise

cam ...............camshaft

cm .................centimeters

compr ............compressor

cond ..............condenser

conn ..............connecting,

connector

cyl ..................cylinder

D def .................defrost

deg ................degree

dehyd ............dehydrator

dia .................diameter

DC .................direct current

disch ..............discharge

diff .................differential

E EMI ................Extended

Maintenance Interval

EMEIA ...........Europe, Middle East,

India and Africa

eng ................engine

exch...............exchanger

E exp ................expansion

ext .................external

F F ....................Fahrenheit

fill ...................fillister

fi ....................fuel injection

fl ....................flare

fpt ..................female pipe thread

ft ....................feet

ftg ..................fitting

G gal .................gallon

H hex ................hexagon

hh ..................hexagon head

hd ..................head

hp ..................horsepower

hsg ................housing

I id ...................inside diameter

in ...................inch (2.54 cm)

incl .................includes

inj ..................injection

int ..................internal

int th ..............internal tooth

K kW .................kiloWatt

L L ....................Liter (Litre)

liq ..................liquid

lg ...................long

M M ...................Meter

mm ................millimeter

mpt ................male pipe thread

mod ...............modulating

N neg ................negative

No .................number

NS .................not supplied

NSS ...............not sold separately

os ..................oversized

od ..................outside diameter

P pcb ................printed circuit board

pkg ................package

ph ..................phase

pos ................positive

psi .................pounds per square

inch

R rad .................radiator

rcvr ................receiver

ref ..................reference

reg .................regulator

req .................required

rpm ................revolutions per

minute

S sec.................second

sld .................solder

soc hd ............socket head

sol .................solenoid

spl .................special

sq ..................square

ss ..................stainless steel

std .................standard

stl ..................steel

suct................suction

sw ..................switch

T term ...............terminal

temp ..............temperature

thk .................thick

TSA ...............Transport Solutions

Americas

U us ..................undersize

V vib .................vibrasorber

V ....................Volt

W W ...................watt

w/ ..................with

w/o.................without

2

GridTitle Page

Contents

18U41 ........SLXe 300 REFERENCE SHEET............................................................................................................... 6

67C1 ..........FUEL TANK (EMEIA, 18 IN DIAMETER)................................................................................................... 154

131F1 ........COMPRESSOR GASKET SET (30-243)................................................................................................... 90

142F8 ........FUEL PUMP ASSEMBLY (TK486 series).................................................................................................. 32

156B2 ........DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR)......................................... 116

187B0 ........PLASTIC FUEL TANK............................................................................................................................... 150

189B7 ........HIGH VOLTAGE TRAY ASSEMBLY......................................................................................................... 110

189C0 ........Cargo Watch HARNESSES AND SENSORS........................................................................................... 120

192E5 ........REAR VIEW THERMOMETER, TEMP WATCH....................................................................................... 124

204F0 ........WATER PUMP ASSEMBLY (TK486 series).............................................................................................. 30

204F1 ........CYLINDER BLOCK GROUP (TK486V)..................................................................................................... 8

204F2 ........GEAR CASE GROUP (TK486 series)....................................................................................................... 10

204F3 ........FLYWHEEL HOUSING GROUP (TK486 series)....................................................................................... 12

204F4 ........OIL SUMP GROUP (TK486 series)........................................................................................................... 14

204F5 ........CYLINDER HEAD & VALVE COVER (TK486 series)............................................................................... 16

204F6 ........CRANKSHAFT & PISTON GROUP (TK486 series).................................................................................. 20

204F7 ........INTAKE & EXHAUST MANIFOLD (TK486 series)..................................................................................... 22

204F8 ........CAMSHAFT & DRIVE GEAR GROUP (TK486 series).............................................................................. 24

204F9 ........OIL FILTER & PUMP GROUP (TK486 series).......................................................................................... 26

204G1 ........FUEL INJECTION GROUP (TK486 series)............................................................................................... 34

204G2 ........FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM)................................................................. 36

204G3 ........STARTER ASSEMBLY 12 VOLT (TK486 series)...................................................................................... 42

204G4 ........GASKET SET (TK486 series).................................................................................................................... 44

204G5 ........FUEL INJECTION NOZZLE (TK486 series).............................................................................................. 40

208F4 ........ALTERNATOR (37 AMP)........................................................................................................................... 112

212G7 ........DOOR SWITCH - LOW PROFILE............................................................................................................. 122

223C1 ........REMOTE INDICATOR LIGHT.................................................................................................................... 130

223C5 ........COMPRESSOR - X430 LS C5................................................................................................................... 84

225D2 ........COMPRESSOR GROUP........................................................................................................................... 80

225D3 ........ELECTRIC COMPONENTS (50 units)....................................................................................................... 96

225D11 ......EVAPORATOR BLOWER......................................................................................................................... 64

225D13 ......FANSHAFT................................................................................................................................................ 68

225E0 ........ENGINE COUPLING.................................................................................................................................. 56

225E1 ........CONDENSER BLOWERS......................................................................................................................... 62

225E5 ........INTAKE & EXHAUST GROUP................................................................................................................... 50

225E7 ........THROTTLE SOLENOID GROUP.............................................................................................................. 48

225E8 ........ENGINE MOUNT....................................................................................................................................... 54

226A3 ........REFRIGERATION COMPONENT MOUNTING......................................................................................... 78

226A7 ........CONDENSER FRAME, EVAPORATOR PANELS & GRILLES................................................................. 136

226C1 ........FUEL FILTER & HOSES........................................................................................................................... 46

226C2 ........CROSS SHAFT (30 units)......................................................................................................................... 72

226C3 ........ELECTRIC COMPONENTS (30 units)....................................................................................................... 100

226C6 ........3-WAY VALVE ASSEMBLY....................................................................................................................... 92

226D7 ........DUAL PLASTIC FUEL TANKS.................................................................................................................. 152

226E6 ........STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS................................................................................ 126

228A1 ........FLUSH MOUNT CONTROLLER................................................................................................................ 128

235F9 ........FUEL FILTER (Optional)............................................................................................................................ 144

3

GridTitle Page

Contents

241C1 ........ALTERNATOR ASSEMBLY (120 AMP).................................................................................................... 114

242C0 ........COOLANT GROUP (5/10 & after, micro channel cond coil)..................................................................... 52

242C8 ........DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil)....................................................... 140

242G7 ........CONTROL BOX (plastic box)..................................................................................................................... 106

244C8 ........REFRIGERATION COMPONENTS w/ ETV (1/10 & after micro channel cond coil)................................. 74

247C2 ........CargoPrinter............................................................................................................................................... 132

250D6 ........TracKing GPRS (w/ micro channel coil)................................................................................................... 118

250F3 ........FUEL FILTER (Optional w/ electric heater)............................................................................................... 146

258F1 ........TAIL LIFT CHARGER................................................................................................................................ 134

259E6 ........MICRO-CHANNEL CONDENSER COIL................................................................................................... 94

261E4 ........COMPONENT MOUNTING....................................................................................................................... 102

261E5 ........DOORS AND PANELS, UPPER SECTION............................................................................................... 138

261E6 ........NAMEPLATES........................................................................................................................................... 160

261E8 ........BELTS & BLOWERS (SLXe)..................................................................................................................... 58

261F2 ........TENSIONER CLUTCH............................................................................................................................... 70

261H2 ........FUEL FILTER (Optional w/ electric heater)............................................................................................... 148

264C6 ........FUEL TANK (18 IN DIAMETER, ALUMINUM)........................................................................................... 158

4

GridTitle Page

Contents

5

18U41 SLXe 300 REFERENCE SHEETRevised

11/16/12

6

SLXe 300 REFERENCE SHEET 18U41Revised11/16/12

B/M DATEDESCRIPTION

9/12SLXe 300 50 System902297

9/12SLXe 300 30 System902298

8/12Fuel Tank 190L049043

8/12Fuel Tank 190L049188

8/12Fuel Tank 230L, Plastic049202

8/12TracKing SIM049232

8/12TracKing SIM049241

8/12Alternator 120 amp049311

8/12Dropdown Control Box700091

8/12Printer700251

8/12Door Switch700307

8/12TempWatch Forward View700318

8/12TempWatch Reverse View700319

8/12TempWatch Reverse View700320

8/12Fuel Gauge700674

8/12Status Light700897

8/12FuelWatch700918

8/12Heater Bar701106

8/12Data Management SIM701205

8/12Fuel Management701244

11/12Fuel heater702277

8/12TracKing EU SIM702496

8/12TracKing UK SIM702497

8/12Fuel tank installation kit, steel tank720093

8/12Fuel tank installation kit, plastic tank720503

8/12Dual Fuel Tank720504

7

204F1 CYLINDER BLOCK GROUP (TK486V)Revised

03/09/13

8

CYLINDER BLOCK GROUP (TK486V) 204F1Revised03/09/13

REF QTYPART NO. DESCRIPTION

18101-398 ENGINE (TK486V, interim TIER 4 compliant, 12V, 2200 rpm)

1101-365 ENGINE (TK486V, interim TIER 4 compliant, 12V, 2600 rpm)

1 1NSS *BLOCK - cylinder

2 811-5499 *PLUG - frost (30 mm)

3 355-6176 *PLUG - pipe (1/4)

4 155-6229 *PLUG

5 155-4593 PLUG - pipe (1/8)

6 151-1188 *PLUG - frost (50 mm)

7 211-6555 *PLUG - frost (12 mm)

8 113-318 *SPACER

9 113-926 *BUSHING - camshaft

10 213-927 *BEARING - thrust (std)

213-928 *BEARING - thrust (0.25 mm os)

11 513-920 *BEARING - main

513-921 *BEARING - main (0.25 mm us)

12 4NSS *CAP - bearing

13 1055-8852 *BOLT - bearing cap

14 411-8919 LINER - service

15 141-2317 HEATER - frost plug

9

204F2 GEAR CASE GROUP (TK486 series)Revised

04/05/13

10

GEAR CASE GROUP (TK486 series) 204F2Revised04/05/13


1 113-319 CASE - gear

2 351-1146 STUD - injection pump

3 351-594 NUT

4 133-1953 O-RING - injection pump

5 A/R203-348 GASKET - adhesive

6 155-5816 PIN - dowel

7 255-6234 PIN - dowel

8 355-8441 SCREW - case (16 mm)

9 155-5809 SCREW - case (45 mm)

10 133-3821 O-RING - gear case (16 mm)

11 133-4089 O-RING - gear case (20 mm)

12 113-322 COVER - gear case

13 133-4088 *SEAL - oil

14 355-6367 *STUD - fuel pump

15 855-6236 SCREW - cover (55 mm)

16 111-5082 COVER

17 455-4622 WASHER - sealing

18 455-8854 SCREW - cover (12 mm)

19 113-321 COVER - sound shield

20 133-4087 GASKET - cover

21 755-6237 SCREW - cover (85 mm)

22 111-5091 CAP - oil fill

23 133-1954 O-RING - cap

24 111-9592 SPEEDI SLEEVE - front seal

25 1204-1011 TOOL - injection pump gear remover

11

204F3 FLYWHEEL HOUSING GROUP (TK486 series)Revised

04/05/13

12

FLYWHEEL HOUSING GROUP (TK486 series) 204F3Revised04/05/13


1 112-867 HOUSING - flywheel

2 111-6031 PLUG - access hole

3 455-8856 SCREW - housing (30 mm)

4 655-6537 SCREW - housing (25 mm)

5 155-8855 SCREW - plug (M12 x 16)

6 255-5816 PIN - dowel

7 111-8924 CASE - oil seal

8 133-2974 SEAL - oil (axial)

9 133-2969 GASKET - oil seal case

10 651-1149 SCREW - case (30 mm)

11 355-6191 SCREW - case (35 mm)

12 255-5816 PIN - dowel

13 151-1162 SCREW - housing

14 1204-952 TOOL - seal installer

15 1204-994 TOOL - seal remover

13

204F4 OIL SUMP GROUP (TK486 series)Revised

04/05/13

14

OIL SUMP GROUP (TK486 series) 204F4Revised04/05/13


1 112-868 SUMP - oil (upper)

2 112-869 SUMP - oil (lower)

3 255-8437 *PLUG - drain

4 A/R203-348 GASKET - adhesive (RTV silicone)

5 1555-6246 SCREW - oil base (25 mm)

6 1955-5809 SCREW - oil base (45 mm)

7 1255-6237 SCREW - oil base (85 mm)

8 151-1150 SCREW - oil base (120 mm)

9 111-8667 DIPSTICK

10 133-4090 O-RING - dipstick

11 111-8923 CAP (units w/o oil level switch, push-in type)

12 155-9167 ELBOW - hose (90 degree)

13 111-8984 HOSE - oil drain (10 in long)

111-5911 HOSE - oil drain (17 in long)

14 155-5081 CAP - hose

15 191-4823 CLIP - hose

155-1587 SCREW - clip

155-2086 FLATWASHER

155-4953 NUT

16 191-7191 BRACKET - clip

17 141-4470 SWITCH - oil level (threaded type)

133-4160 *O-RING - switch

18 111-9338 VALVE - oil drain

19 111-9448 FITTING - oil drain (ESOC)

20 155-3744 ELBOW - hose (45 degree)

21 113-1063 FITTING - oil drain w/cap

15

204F5 CYLINDER HEAD & VALVE COVER (TK486 series) Revised

04/18/13

16

CYLINDER HEAD & VALVE COVER (TK486 series)

204F5Revised04/18/13


1 113-344 PIPE - breather

2 255-8442 *CLAMP - hose (24)

3 191-3542 TUBE - sponge (insulation, cut to 11.0 in lg)

4 113-337 COVER - valve

5 113-340 *GASKET - valve cover

6 311-5103 *KNOB - valve cover

7 333-3512 *O-RING - cover

8 111-8671 *BAFFLE - breather

9 113-338 *PLATE - baffle

10 133-2762 *O-RING

11 113-339 *COVER - breather

12 851-598 *SCREW - cover

13 113-332 SHAFT - rocker arm

113-335 *SHAFT - rocker arm

14 213-333 *SUPPORT - rocker arm

15 313-334 *SUPPORT - rocker arm

16 355-6245 *STUD - valve cover

17 411-6704 *SPRING

18 813-336 *ARM - rocker

19 855-8859 **SCREW - valve adjust

20 855-8860 **NUT

21 755-6193 SCREW - support (50 mm)

22 355-6246 SCREW - support (25 mm)

23 112-870 HEAD - cylinder

24 413-342 *RETAINER - nozzle

25 413-341 *PROTECTOR - nozzle

26 411-6707 *GASKET - copper (nozzle seat)

27 455-6191 *SCREW - nozzle retainer

28 451-1151 *WASHER

29 111-6567 *PLUG - frost (40 mm)

30 255-5803 *PIN - spring

31 413-932 *VALVE - intake

32 411-8928 *GUIDE - valve (intake)

17

204F5 CYLINDER HEAD & VALVE COVER (TK486 series) Revised

04/18/13

18

CYLINDER HEAD & VALVE COVER (TK486 series)



33 411-8935 *SEAL - valve stem (intake)

34 413-659 *VALVE - exhaust

35 411-8929 *GUIDE - valve (exhaust)

36 411-8934 *SEAL - valve stem (exhaust, marked w/ yellow stripe)

37 811-8932 *SPRING - valve

38 811-8933 *RETAINER - spring

39 855-8858 *KEEPER - valve

40 811-8936 *CAP - valve

41 1855-8853 SCREW - cylinder head

42 133-4122 GASKET - cylinder head (SB-210/130/230)

133-4515 GASKET - cylinder head (SB-310/330)

43 213-126 LIFTER - engine

44 455-5801 SCREW - lifter

45 111-8942 FLANGE

46 155-5763 *PLUG

47 133-2934 GASKET - flange

48 455-8441 SCREW - flange

49 A/R203-348 GASKET - liquid

50 413-648 SEAT - valve (intake)

51 411-8927 SEAT - valve (exhaust)

19

204F6 CRANKSHAFT & PISTON GROUP (TK486 series)Revised

04/05/13

20

CRANKSHAFT & PISTON GROUP (TK486 series) 204F6Revised04/05/13


1 413-1064 PISTON (std, incl 2-4)

413-1065 PISTON (w/ ring, 0.25 mm os)

413-1066 PISTON (w/ ring, 0.50 mm os)

2 213-355 RING SET (std)

413-461 RING SET (0.25 mm os)

413-455 RING SET (0.50 mm os)

3 411-8950 PIN - piston

4 811-8951 CIRCLIP

5 411-8952 ROD - connecting

6 411-8953 BUSHING - piston pin

7 413-924 BEARING - connecting rod (std)

413-925 BEARING - connecting rod (0.25 mm us)

8 855-8865 BOLT - connecting rod

9 112-750 FLYWHEEL

10 111-8947 *GEAR - ring (before 11/08)

113-1138 *GEAR - ring (11/08 & after)

11 655-8864 BOLT - flywheel

12 155-5816 PIN - dowel

13 113-351 CRANKSHAFT

14 111-6719 *KEY - gear

15 113-352 GEAR - crankshaft

16 155-4668 PIN - spring

17 113-353 PULLEY - crankshaft

18 155-6249 WASHER

19 155-6250 BOLT - v-pulley

20 111-9592 SPEEDI SLEEVE - front seal

NOTE: Engines before serial number EA00749, use gear ring 11-8947. Engines with serial number EA00749 and after, use gear ring 13-1138.

21

204F7 INTAKE & EXHAUST MANIFOLD (TK486 series)Revised

04/05/13

22

INTAKE & EXHAUST MANIFOLD (TK486 series) 204F7Revised04/05/13


1 133-2936 GASKET - intake manifold

2 113-343 MANIFOLD - intake

3 155-5763 *PLUG

4 655-6188 SCREW - intake manifold (20 mm)

5 155-8717 SCREW - intake manifold (80 mm)

6 133-2765 GASKET - air heater

7 141-2147 HEATER - air

8 133-2764 GASKET - inlet

9 111-9266 INLET - intake manifold

10 455-6191 SCREW - inlet (35 mm)

11 133-2937 GASKET - exhaust manifold

12 111-8944 MANIFOLD - exhaust

13 251-1153 STUD - exhaust manifold

14 251-594 NUT

15 751-1152 SCREW - exhaust manifold (40 mm)

23

204F8 CAMSHAFT & DRIVE GEAR GROUP (TK486 series) Revised

04/05/13

24

CAMSHAFT & DRIVE GEAR GROUP (TK486 series)



1 111-9261 CAMSHAFT (incl items 2 thru 5)

2 111-6719 *KEY - gear

3 1NSS *BEARING - thrust

4 255-5801 *BOLT - plate

5 1NSS *GEAR - camshaft

6 811-6717 TAPPET

7 811-8945 ROD - push

8 113-930 GEAR (w/ bushing)

9 113-348 *BUSHING - idler gear

10 113-345 SHAFT - idler gear

11 255-5772 SCREW - gear

12 1101-362 PUMP - fuel injection (2200 rpm, see 204G1)

1101-354 PUMP - fuel injection (2600 rpm, see 205C5)

13 151-2009 KEY - gear

14 113-350 FLANGE

15 113-349 GEAR - injection pump

16 455-9222 SCREW - gear

17 113-346 CAM - feed pump

18 455-9223 SCREW - cam

19 151-1154 WASHER

20 151-1155 NUT

25

204F9 OIL FILTER & PUMP GROUP (TK486 series)Revised

04/05/13

26

OIL FILTER & PUMP GROUP (TK486 series) 204F9Revised04/05/13


1 113-357 PIPE - oil

2 155-4644 BOLT - eye

3 233-3833 SEAL - washer (10)

4 155-5792 NUT

5 151-1158 BOLT - eye

6 255-4622 WASHER - sealing (8)


8 151-1159 PLUG

9 133-4089 O-RING - pipe

10 113-356 PIPE - oil pickup

11 255-8441 SCREW - pipe (16 mm)

12 113-323 COVER - oil pump

13 151-1147 *PLUG

14 113-325 *SPRING

15 113-324 *VALVE - check

16 113-326 *COVER - oil pump

17 113-328 ROTOR - outer

18 113-327 ROTOR - inner

19 751-592 SCREW - oil pump

20 133-2931 GASKET - oil filter bracket

21 111-9354 BRACKET - filter (incl 22 - 30)

22 111-8964 *ORIFICE

23 151-593 *PLUG (3/8)

24 255-5763 *PLUG (1/8)

25 111-8995 *VALVE - check

26 151-1157 **WASHER - sealing (14)

27 111-8965 **SPRING

28 155-8868 *BALL

29 151-1156 *PLUG

30 151-1157 *WASHER - sealing (14)

31 155-6188 SCREW - bracket (20 mm)



27

204F9 OIL FILTER & PUMP GROUP (TK486 series)Revised

04/05/13

28

OIL FILTER & PUMP GROUP (TK486 series) 204F9Revised04/05/13


34 111-9182 FILTER - oil (EMI 3000)

35 111-9447 FITTING - oil inlet (ESOC)

29

204F0 WATER PUMP ASSEMBLY (TK486 series)Revised

04/05/13

30

WATER PUMP ASSEMBLY (TK486 series) 204F0Revised04/05/13


1 113-509 PUMP - water (ELC compatible)

1813-509 PUMP - water (ELC compatible, remanufactured)

2 251-607 *PLUG

3 133-3096 **GASKET - water pump

130-295 GASKET SET (inc items 3, 4, 6, 16)

4 133-2768 GASKET

5 113-385 THERMOSTAT (160 F, 71 C)

6 133-2767 GASKET

7 111-8675 COVER - thermostat

8 255-6188 SCREW - thermostat

9 355-6248 SCREW - pump

10 113-358 PULLEY - water pump

11 A/R77-1427 *SHIM (1 mm)

A/R77-2752 *SHIM (0.5 mm)

12 177-1428 *SPACER

13 455-5792 NUT

14 113-815 JOINT - pump

15 133-3097 GASKET - joint

16 133-3098 O-RING - joint

17 355-8441 SCREW - joint


19 111-9256 PLUG

20 155-5780 COCK - drain

21 113-360 HOSE - drain

22 113-363 HOSE - inj pump to water pump

23 113-514 HOSE - inj pump to water pump

451-588 CLAMP - hose

31

142F8 FUEL PUMP ASSEMBLY (TK486 series)Revised

06/29/10

32

FUEL PUMP ASSEMBLY (TK486 series) 142F8Revised06/29/10


1 111-7433 PUMP - fuel

2 111-8970 *PISTON

3 111-8971 *SPRING - piston

4 155-8871 *RETAINER

5 133-2940 *GASKET

6 111-8998 *TAPPET

7 155-8872 *PIN - snap

8 211-8972 *VALVE

9 211-8973 *SPRING

10 111-8974 *RETAINER - valve

11 133-2941 *O-RING

12 111-8680 *PUMP

13 111-8975 *JOINT - banjo

14 133-2771 *O-RING

15 111-8976 *BOLT - eye

16 211-8977 *GASKET

17 111-7499 *JOINT - banjo (elbow, before engine S/N L68462)

113-128 *JOINT - banjo (elbow, engine S/N L68462 & after)

18 111-8681 *BOLT - eye (with filter)

111-2854 **SCREEN (brass, #30)

19 433-1749 *GASKET

20 113-127 *JOINT - banjo (straight, engine S/N L68462 & after)

111-7707 *JOINT - banjo (straight, before engine S/N L68462)

21 111-8682 *BOLT - eye

22 133-2942 O-RING

23 355-4750 NUT

24 355-6367 STUD - fuel pump

33

204G1 FUEL INJECTION GROUP (TK486 series)Revised

04/22/12

34

FUEL INJECTION GROUP (TK486 series) 204G1Revised04/22/12



1101-354 PUMP - fuel injection (2600 rpm, see 205C5)

2 113-365 SUPPORT - pump

3 255-6188 SCREW - support

4 113-371 PIPE - fuel injection




8 113-368 RETAINER - tube (4 tubes)

9 155-8626 SCREW - retainer

10 111-6109 RETAINER - tube (3 tubes)

11 155-8626 SCREW - retainer

12 413-388 NOZZLE - injection (2200 rpm engine, see 204G5)

413-389 NOZZLE - injection (2600 rpm engine, see 205C10)

13 133-4174 *GASKET - nozzle

14 111-6707 GASKET - copper (nozzle seat)

15 113-341 PROTECTOR - nozzle

16 110-373 KIT - fuel return

17 313-310 *HOSE & CLAMPS (nozzle to nozzle)

18 113-451 *HOSE & CLAMPS (nozzle to pump)

19 1204-1848 ADAPTER - compression tester

111-9446 *VALVE (Schrader)

155-1819 *SEAL - copper

255-4607 *FLATWASHER

1204-542 TESTER - compression

35

204G2 FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM) Revised

04/05/13

36

FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM)

204G2Revised04/05/13


1 1101-362 PUMP - fuel injection (2200 rpm)

2 142-100 *SOLENOID - stop

3 133-2230 *O-RING - solenoid

4 255-8448 *SCREW - solenoid

5 113-440 *COVER - governor

6 133-4168 *GASKET - cover

7 155-6230 *PLUG (12 mm)

8 133-4169 *WASHER - sealing (12 mm)

9 112-925 *LEVER - control

10 113-442 *SPRING - lever

11 151-1205 *NUT - lever

12 151-1206 *NUT - ball joint

13 111-6125 *RETAINER - shaft

14 155-5822 *SCREW - retainer

15 151-1207 *PLUG


17 113-444 *LIFTER

18 155-4676 *O-RING - lifter

19 155-5822 *SCREW - lifter

20 113-445 *STOPPER

21 233-4171 *O-RING - stopper & eye bolt

22 113-450 *JOINT - banjo (water)

23 155-5846 *NUT

24 151-1155 *NUT

25 151-1154 *LOCKWASHER

26 113-446 *JOINT - banjo (fuel in)

27 113-447 *BOLT - eye


29 133-4172 *O-RING - plug

30 133-4173 *O-RING - plug

31 113-448 *JOINT - banjo (fuel out)

32 113-449 *BOLT - eye

33 113-511 *PUMP - feed

37

204G2 FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM) Revised

04/05/13

38

FUEL INJECTION PUMP GROUP (TK486 series, 2200 RPM)

204G2Revised04/05/13


34 133-4193 **O-RING - inner

35 133-4192 *O-RING - pump

36 133-4190 *O-RING - pump

37 255-6187 *SCREW - pump (socket head)

38 451-1269 *SCREW - pump (hex head)

39 151-612 *SCREW - idler limit

155-7802 SCREW - idler limit (Genset units)

39

204G5 FUEL INJECTION NOZZLE (TK486 series)Revised

04/18/13

40

FUEL INJECTION NOZZLE (TK486 series) 204G5Revised04/18/13


413-388 VALVE - fuel injection

1 111-6787 *HOLDER - nozzle

2 111-6108 *SHIM SET

3 111-6788 *SPRING - nozzle

4 111-6106 *RETAINER - nozzle spring

5 111-6790 *PIN

6 111-6789 *PLATE - stop

7 113-370 *NOZZLE

8 111-6786 *NUT - nozzle case

9 133-4174 *GASKET - nozzle

10 413-341 PROTECTOR - nozzle

11 411-6707 GASKET - copper (nozzle seat)

41

204G3 STARTER ASSEMBLY 12 VOLT (TK486 series)Revised

12/06/05

42

STARTER ASSEMBLY 12 VOLT (TK486 series) 204G3Revised12/06/05


145-2177 STARTER (12V)

1 141-6508 *ARMATURE (12V)

2 177-2468 *BEARING

3 177-2469 *BEARING

4 141-6509 *YOKE - assembly

5 455-8894 **SCREW - field coil

6 241-6510 **BRUSH - positive (not for 24V)

7 141-6513 *COVER - rear

8 141-6511 *HOLDER - brush (not for 24V)

9 441-6512 **SPRING - brush

10 241-6510 **BRUSH (not for 24V)

11 255-8897 *SCREW - cover

12 251-1161 *BOLT - thru

13 141-6518 *PINION - assembly

14 141-6519 *SHAFT - pinion

15 177-2833 *RETAINER

16 141-6520 *CLUTCH - assembly

17 141-6521 **BEARING - ball

18 177-2834 **BEARING - ball

19 141-2156 *STOPPER - pinion

20 141-6514 *CASE - cover

21 141-6515 *SOLENOID (12V)

22 141-6516 *LEVER

23 141-6517 *COVER - dust

24 255-8898 SCREW - starter

NOTE: See grid 212B9 for 24 volt starter.

43

204G4 GASKET SET (TK486 series)Revised

04/05/13

44

GASKET SET (TK486 series) 204G4Revised04/05/13


130-291 KIT - gasket set

1 133-4122 *GASKET - cylinder head (2200 rpm engine & 2600 rpm engines built before 3/08)

2 133-3098 *GASKET

3 133-1953 *O-RING - fuel injection pump

4 411-8935 *SEAL - valve stem (exhaust)

411-8934 *SEAL - valve stem (intake)

5 413-341 *PROTECTOR - nozzle

6 411-6707 *GASKET - copper (nozzle seat)

7 113-340 *GASKET - valve cover

8 133-2764 *GASKET

9 133-2936 *GASKET - intake manifold

10 133-2937 *GASKET - exhaust manifold

11 133-2931 *GASKET

12 133-3096 *GASKET - water pump

13 133-1745 *WASHER - sealing (16)

233-3833 *WASHER - sealing (10)

1255-4622 *WASHER - sealing (8)

14 133-2767 *GASKET

15 133-2768 *GASKET

16 133-2765 *GASKET - air heater

17 133-2934 *GASKET - flange

18 133-2969 *GASKET - oil seal case

19 133-3097 *GASKET - thermostat case

20 333-3512 *O-RING (12.0)

233-3821 *O-RING (16.0)

133-4089 *O-RING (20.0)

133-4090 *O-RING (31.5)

333-1954 *O-RING (32.0)

133-2762 *O-RING (50.0)

21 A/R203-348 *GASKET - adhesive (RTV silicone)

22 133-4517 GASKET - cylinder head (2600 rpm engines built after 3/08)

45

226C1 FUEL FILTER & HOSESRevised

06/21/12

46

FUEL FILTER & HOSES 226C1Revised06/21/12


110-325 KIT - fuel filter

1 111-9015 *HEAD - fuel filter

255-5579 *SCREW - head

255-1173 *LOCKWASHER


2 111-9017 *SPUD - fuel filter

3 111-9016 *SHAFT - water bleed

4 111-9342 *FILTER - fuel (EMI 3000)

5 311-5320 *ELBOW - hose (1/4)

6 510-243 *KIT - sleeve & eyelet (1/4)

7 511-4841 *NUT - hose (1/4)

8 A/R11-4367 *HOSE (1/4 od x 35 ft lg)

9 111-4380 *ELBOW - hose fitting (3/8)

10 310-242 *KIT - sleeve & eyelet (3/8)

11 311-4941 *NUT - hose (3/8)

12 A/R11-4372 *HOSE (3/8 od x 35 ft lg)

13 1101-362 PUMP - fuel injection (see 204G2)

14 111-7433 PUMP - fuel (see 142F8)

15 110-342 KIT - check valve (fuel line)

111-9245 *VALVE - check

16 113-963 ELBOW - hose fitting (3/8, before 9/09)

17 113-964 ELBOW - hose fitting (1/4, before 9/09)

18 192-6830 BRACKET - fuel fittings (before 9/09)

255-5022 SCREW - bracket

255-7727 LOCKWASHER

255-7069 FLATWASHER

19 113-1078 HOSE - fuel line routing (9/09 & after)

20 A/R13-1232 SLEEVE - fuel hose protector (152mm)

47

225E7 THROTTLE SOLENOID GROUPRevised

10/10/11

48

THROTTLE SOLENOID GROUP 225E7Revised10/10/11


1 192-6485 BRACKET - solenoid


455-7727 LOCKWASHER

455-7069 FLATWASHER

2 144-9181 SOLENOID

455-7007 NUT - solenoid

455-4638 FLATWASHER

3 191-3095 BOOT - plunger

4 155-2762 BOLT - eye

155-1533 NUT

155-1800 LOCKWASHER

5 111-4266 CLIP - clevis

6 113-937 ROD - speed control

7 113-383 JOINT - rod (ball)

8 192-6486 BRACKET - solenoid


455-7727 LOCKWASHER

455-7069 FLATWASHER

9 112-925 LEVER - injection control (see 204G2)

49

225E5 INTAKE & EXHAUST GROUPRevised

10/03/12

50

INTAKE & EXHAUST GROUP 225E5Revised10/03/12


1 111-9299 AIR CLEANER

2 111-9300 *FILTER - air cleaner

3 192-9836 BRACKET - air cleaner


255-7069 FLATWASHER

255-7727 LOCKWASHER

4 192-6489 BRACKET - air cleaner

192-9837 BRACKET - air cleaner (units w/ ETV)


5 255-4979 CLAMP - hose

6 113-1284 HOSE - air cleaner

7 141-2147 HEATER - air intake

8 133-2314 GASKET - exhaust

9 113-939 TUBE - exhaust (flexible)

255-4612 SCREW - tube

255-4621 NUT

10 299-496 CLAMP - exhaust tube

11 113-938 TUBE - muffler

255-5022 SCREW - tube

255-7069 FLATWASHER

255-7727 LOCKWASHER

12 112-919 MUFFLER

455-5022 SCREW - muffler

455-7727 LOCKWASHER

455-7069 FLATWASHER

13 190-430 KIT - muffler extension (optional)

51

242C0 COOLANT GROUP (5/10 & after, micro channel cond coil) Revised

04/15/13

52

COOLANT GROUP (5/10 & after, micro channel cond coil)

242C0Revised04/15/13


1 178-1340 BELT - water pump

2 113-509 PUMP - water (see 204D2)

1813-509 PUMP - water reman (see 204D2)

3 141-6538 SENSOR - water temperature

4 113-1076 HOSE - outlet (thermostat to radiator)

5 113-1077 HOSE - inlet (radiator to engine)

6 255-6854 CLAMP - hose

7 255-3401 CLAMP - hose

8 167-2475 COIL - radiator (see 242C9)

9 113-1075 HOSE - radiator to expansion tank

10 113-1074 HOSE - over flow

11 112-920 TANK - expansion

12 141-9489 *SENSOR - coolant

13 111-9632 *CAP - tank

555-5022 SCREW - tank

14 113-1123 SHROUD - expansion tank

15 293-662 BRACKET - radiator

53

225E8 ENGINE MOUNTRevised

04/22/13

54

ENGINE MOUNT 225E8Revised04/22/13


1 192-6484 MOUNT - snubber

2 192-6483 SUPPORT - snubber mount

3 192-6771 RETAINER - isolator

4 191-8972 ISOLATOR - snubber (rear)

755-4723 SCREW - mount & support

755-365 LOCKWASHER

755-2038 FLATWASHER

5 192-7063 BRACKET - engine (compressor end, rear)

6 192-6946 BRACKET - engine (compressor end, front)


1055-365 LOCKWASHER

1055-2038 FLATWASHER

7 355-4963 NUT (5/8-18)

8 192-9484 BRACKET - engine (water pump end, rear)

9 192-9485 BRACKET - engine (water pump end, front)


655-365 LOCKWASHER

655-2038 FLATWASHER

10 691-4159 MOUNT - vibration

11 292-7797 MOUNT - vibration (set of 2, front, water pump end)

12 255-2482 SCREW - engine (compressor end)

13 191-4675 SCREW - engine (center, water pump end)

14 192-9482 SCREW - engine (front, water pump end)

15 355-5749 WASHER - special

16 255-7364 WASHER - special

17 151-2328 NUT ASSEMBLY

18 155-7003 NUT (M12)

19 151-2319 PLATE - engine (front)

20 155-7023 SCREW - engine (rear, water pump end)

21 192-6487 SHIELD - heat

351-2003 SCREW - shield

55

225E0 ENGINE COUPLINGRevised

04/05/13

56

ENGINE COUPLING 225E0Revised04/05/13


1102-900 COMPRESSOR - X430 LS C5 (dry, see 223C5)

18102-900 COMPRESSOR - X430 LS C5 (dry, new exchange, see 223C5)

18102-972 COMPRESSOR - X430 LS C5 (EMEIA, dry reman, see 223C5)

18102-902 COMPRESSOR - X430 LS C5 (7 qt sump, reman, see 230C8)

1102-901 COMPRESSOR - X426 LS C5 (see 226C5, EMEIA)

18102-901 COMPRESSOR - X426 LS C5 (see 226C5, reman, EMEIA)

1 122-1027 CRANKSHAFT - X430

2 122-1101 SEAL - bellows (for 1.188 dia crankshaft)

3 122-1028 COVER - drive end

4 133-3004 SEAL (for 1.188 dia crankshaft)

5 177-2916 COUPLING - compressor drive (SLX)

177-3067 COUPLING - compressor drive (SLXe)

6 155-9032 KEY (5/8 lg)

7 155-9300 SPACER - coupling

8 155-9092 SCREW - clutch/coupling

9 112-750 FLYWHEEL

111-8947 *GEAR - ring (before 11/08)

113-1138 *GEAR - ring (11/08 & after)

10 855-1123 PIN - dowel (30s)

11 877-2856 BUSHING (30s)

170-208 KIT - bushing (8-pin clutch, incl pins, bushings & adhesive)

12 877-2760 BUSHING - coupling (50s)

A/R204-1114 ADHESIVE - bushing

13 851-814 PIN - dowel (50s)

14 1107-364 CLUTCH

1107-399 CLUTCH (SLXe only)

177-1584 *BEARING - clutch

NOTE: Engines before serial number EA00749, use gear ring 11-8947. Engines with serial number EA00749 and after, use gear ring 13-1138.

57

261E8 BELTS & BLOWERS (SLXe)Revised

03/21/13

58

BELTS & BLOWERS (SLXe) 261E8Revised03/21/13


1 178-1744 BELT - blowers

2 177-2902 PULLEY - alternator

3 145-2254 ALTERNATOR (37 amp)

141-8461 ALTERNATOR (37 amp, Standard Life Plus)

1845-2254 ALTERNATOR (37 amp, remanufactured)

145-2258 ALTERNATOR (120 amp)

4 178-1620 TENSIONER - belt

455-4680 SCREW - tensioner

355-7005 NUT

5 177-2901 IDLER - grooved

155-1173 LOCKWASHER

155-7072 FLATWASHER

355-8472 SCREW - idler

6 177-2900 IDLER - smooth

7 192-6505 BLOCK - slider

355-5419 SCREW - idler

8 177-3069 PULLEY - motor (SLXe 100/400/SPECTRUM)

177-3070 PULLEY - motor (SLXe 200/300/Whisper)

9 178-1615 FANSHAFT (see 225D13)

10 178-1618 BLOWER - upper

11 178-1619 BLOWER - lower

12 277-2903 SPINNING - condenser

255-9761 SCREW - spinning (M6 X 25)

451-1741 SCREW - spinning (M6 X 60, brass)

655-405 LOCKWASHER - dome

455-4607 FLATWASHER

455-7007 NUT

13 177-2908 PULLEY - motor (175 mm)

177-2945 PULLEY - motor (SLX SPECTRUM only, 161 mm)

255-7167 SCREW - pulley

255-7727 LOCKWASHER

255-4607 FLATWASHER

14 1104-756 MOTOR (15 hp, 230-460/3/60, 12.5 hp, 190-380/3/50)

59

261E8 BELTS & BLOWERS (SLXe)Revised

03/21/13

60

BELTS & BLOWERS (SLXe) 261E8Revised03/21/13


1104-770 MOTOR (14 hp, 200/3/50-60, Japan)

1104-793 MOTOR (SPECTRUM units, 12.5 hp, see 225E9)

15 192-9487 TENSIONER - clutch (see 261F2)

351-1244 SCREW - tensioner

355-365 LOCKWASHER

355-2038 FLATWASHER

16 178-1696 CROSS DRIVE (see 226C2)

17 178-1830 BELT - engine to motor (SLXe 200/300/Whisper)

178-1831 BELT - engine to motor (SLXe 100/400/SPECTRUM)

18 192-6509 GUARD - belt

451-718 SCREW - guard

19 1107-399 CLUTCH

20 255-457 KEY - fan

61

225E1 CONDENSER BLOWERSRevised

12/08/11

62

CONDENSER BLOWERS 225E1Revised12/08/11


1 178-1618 BLOWER - upper

2 177-2928 *PULLEY - blower

455-6215 *SCREW - pulley



3 177-2911 *HUB - blower

255-7080 *SCREW - hub to shaft



4 178-1619 BLOWER - lower

5 177-2899 *SPINDLE - blower

451-1438 *SCREW - spindle (30mm)

6 251-1687 *WASHER - wave

7 177-2929 *PULLEY - blower

8 277-2779 *BEARING - blower

9 177-2930 *HUB - blower

10 155-9957 *RING - snap

A/R203-527 *GREASE

451-898 SCREW - spindle to bracket

455-7727 LOCKWASHER

455-7069 FLATWASHER

11 192-6504 BRACKET - spindle support (upper)

12 192-6770 BRACKET - spindle support (lower, before 7/10)


755-7727 LOCKWASHER

755-7069 FLATWASHER

63

225D11 EVAPORATOR BLOWERRevised

04/15/13

64

EVAPORATOR BLOWER 225D11Revised04/15/13


1 178-1615 FANSHAFT ASSEMBLY (see 225D13)

655-7004 SCREW - fanshaft

655-1173 LOCKWASHER

655-7072 FLATWASHER

2 192-6499 SHIELD - insulation

651-718 SCREW - shield

655-3045 WASHER - dome

3 277-2910 INLET - evaporator blower

655-9761 SCREW - inlet

655-3045 WASHER - dome

4 178-1616 BLOWER - evaporator

155-457 *KEY - hub

255-7080 *SCREW - blower to shaft



5 198-8184 HOUSING - blower

455-7828 SCREW - housing (35mm)

555-6993 SCREW - housing (25mm)

955-7342 LOCKWASHER

955-7085 FLATWASHER

6 255-5111 CONNECTOR - sensor

7 240-974 KIT - sensor (part of main harness)

8 192-6502 PANEL - scroll

455-9761 SCREW - panel

9 291-3599 STOP - damper

255-9002 SCREW - damper stop

251-717 NUT

10 192-6501 SHAFT - damper blade

455-6993 SCREW - shaft

455-7342 LOCKWASHER

11 192-6500 BUSHING - damper pivot

255-9761 SCREW - bushing

255-9762 NUT

65

225D11 EVAPORATOR BLOWERRevised

04/15/13

66

EVAPORATOR BLOWER 225D11Revised04/15/13


12 192-6544 BLADE - damper

13 141-7852 MOTOR - damper

351-718 SCREW - motor

14 133-4514 SEAL - fanshaft

67

225D13 FANSHAFTRevised

04/18/13

68

FANSHAFT 225D13Revised04/18/13


178-1615 FANSHAFT ASSEMBLY

1 1NSS HOUSING - fanshaft

2 251-1685 RING - snap

3 177-3087 BEARING

4 151-1684 WASHER - wave

5 177-2896 SHAFT - fan

6 277-3086 BEARING

7 251-1682 WASHER

8 151-1683 WASHER - wave

9 255-457 KEY

A/R203-527 GREASE

69

261F2 TENSIONER CLUTCHRevised

04/15/13

70

TENSIONER CLUTCH 261F2Revised04/15/13


1 177-3065 BRACKET - tensioner

2 192-9487 BASE - tensioner

3 177-3072 *PULLEY - idler (smooth)

4 155-8648 *SCREW - pulley

5 177-3068 PULLEY - idler (grooved)

6 155-8648 SCREW - pulley


355-365 LOCKWASHER

355-2038 FLATWASHER

71

226C2 CROSS SHAFT (30 units)Revised

04/18/13

72

CROSS SHAFT (30 units) 226C2Revised04/18/13


178-1696 CROSS DRIVE ASSEMBLY

1 1NSS *HOUSING

2 151-2114 *WASHER - wave

3 277-3033 *BEARING

4 1NSS *SHAFT

5 255-9957 *RING - snap

6 251-1748 *KEY

73

244C8 REFRIGERATION COMPONENTS w/ ETV (1/10 & after micro channel cond coil) Revised

12/07/12

74

REFRIGERATION COMPONENTS w/ ETV (1/10 & after micro channel cond coil)



1 1102-900 COMPRESSOR - X430 LS C5 (dry, see 256D7)

18102-972 COMPRESSOR - X430 LS C5 (dry reman, see 256D7)

2 161-4127 VIBRASORBER - discharge

3 161-4133 TUBE - vibrasorber to 3-way valve

4 161-4138 TUBE - transducer

5 166-9246 FITTING - transducer

6 141-7962 TRANSDUCER - discharge

7 161-4137 TUBE - inlet (hot gas valve)

8 161-4132 SOLENOID - hot gas

141-3681 *COIL - valve

9 166-8560 SOLENOID - pilot

141-1521 *COIL

10 161-5265 TUBE - 3 way to solenoid

11 161-4136 TUBE - solenoid to compressor

12 161-1829 HOSE

13 161-4134 TUBE - defrost

14 161-6281 TUBE - defrost to receiver tank

15 161-5210 VALVE - 3-way (see 226C6)

16 161-5104 TUBE - 3-way to condenser coil

17 167-2481 COIL - condenser/radiator (micro channel coil)

167-2474 *COIL - condenser (micro channel coil)

18 161-5103 TUBE - condenser to joint

19 161-4232 TUBE - joint to check valve

20 161-4268 VALVE - check

21 161-4269 VALVE - check

22 161-4253 VALVE - throttling (electronic)

140-997 *KIT - valve repair

23 167-2336 TANK - receiver

133-2419 *O-RING

166-9918 *INDICATOR - liquid

24 161-6280 TUBE - receiver to dehydrator

25 161-600 DEHYDRATOR

26 161-4142 TUBE - dehydrator to joint

75

244C8 REFRIGERATION COMPONENTS w/ ETV (1/10 & after micro channel cond coil) Revised

12/07/12

76

REFRIGERATION COMPONENTS w/ ETV (1/10 & after micro channel cond coil)



27 167-2698 HEAT EXCHANGER

28 161-3679 VALVE - expansion (SLXe 400)

161-3677 VALVE - expansion (SLXe Whisper)

166-6380 FILTER - inlet

166-4441 FILTER - outlet

29 167-2786 COIL - evaporator

30 166-602 ELBOW

31 141-7960 TRANSDUCER - suction

32 161-4126 VIBRASORBER - suction

33 167-2335 TANK - accumulator

34 167-2337 TUBE - serpentine

77

226A3 REFRIGERATION COMPONENT MOUNTINGRevised

04/18/13

78

REFRIGERATION COMPONENT MOUNTING 226A3Revised04/18/13


1 167-2336 TANK - receiver

2 166-9918 *INDICATOR - liquid

133-2419 *O-RING - liquid indicator

155-7005 NUT - tank

155-4931 WASHER - special

3 166-7392 VALVE - relief

133-1015 O-RING - relief valve

4 192-6493 BRACKET - receiver tank

5 192-6639 CLAMP - dehydrator

155-7022 SCREW - clamp

6 161-600 DEHYDRATOR

7 192-6495 TRAY - drip

8 167-2335 TANK - accumulator

455-5424 SCREW - tray & accumulator tank

455-7069 FLATWASHER

455-790 LOCKWASHER

9 192-6496 BRACKET - accumulator tank

251-718 SCREW - valve

10 161-4253 VALVE - throttling (electronic)

11 A/R55-6544 CLAMP - tube (1/4 inch tube)



A/R55-7074 SCREW - clamp

A/R55-4607 FLATWASHER

A/R55-4608 LOCKWASHER

14 192-6494 BRACKET - 3-way valve


15 255-9246 CLAMP - discharge tube


16 166-9246 FITTING - transducer (SLXe 300/400/Whisper)

255-9761 SCREW - fitting

17 392-6498 CLAMP - serpentine tube


79

225D2 COMPRESSOR GROUPRevised

04/18/13

80

COMPRESSOR GROUP 225D2Revised04/18/13


1102-900 COMPRESSOR - X430 LS C5 (dry, see 223C5)

1 18102-972 COMPRESSOR - X430 LS C5 (EMEIA, dry reman, see 223C5)

1102-911 COMPRESSOR - X426 LS C5 (Sterling units, dry, see 226C5)

18102-911 COMPRESSOR - X426 LS C5 (Sterling units, dry reman, see 226C5)

2 112-918 FLANGE - compressor (SLX)

177-3066 FLANGE - compressor (SLXe)

3 455-1525 STUD - compressor (1.75 in long)

255-1487 STUD - compressor (2.25 in long)

655-402 FLATWASHER

655-375 LOCKWASHER

655-8318 NUT

4 155-308 ELBOW - test port

5 255-1983 CAP - flare

233-768 GASKET - flare

6 555-9106 SCREW - valve & cover

7 255-896 FLATWASHER

8 166-5318 VALVE - suction

9 166-2296 *CAP - valve (plastic)

166-3015 *CAP - valve (brass)

10 133-3007 **GASKET - plastic cap

133-350 **GASKET - brass cap


12 133-230 O-RING - valve

13 141-7960 TRANSDUCER - suction (ETV units)

14 161-5658 ADAPTER - suction valve (ETV units)

15 133-1221 O-RING - adapter

16 255-6776 SCREW - discharge valve

17 166-129 VALVE - discharge (incl 9 & 10)

18 333-2805 GASKET - valve

19 155-9032 KEY - compressor

20 133-3004 SEAL - oil (large shaft, 1-3/16 dia)

21 1204-972 TOOL - keyway alignment

22 161-4256 VALVE - throttling (MTV units, see 226D8)

81

225D2 COMPRESSOR GROUPRevised

04/18/13

82

COMPRESSOR GROUP 225D2Revised04/18/13


23 122-759 MANIFOLD - discharge (with 1/8 NPT ports, early units)

122-1275 MANIFOLD - discharge (7/16-20 thread ports)

24 455-3641 SCREW - manifold

25 255-3364 PLUG - pipe

151-1498 PLUG (7/16-20)

133-4277 GASKET - plug

26 191-4134 PLATE - cover


28 111-2886 VALVE (Schrader, before 11/02)

29 166-8928 ADAPTER - o-ring seal

30 133-1461 O-RING - cap

31 166-9387 CAP - adapter

32 113-949 FITTING - restriction

33 161-1404 TUBE - outlet

34 166-8043 ADAPTER - oil tube

35 233-1223 O-RING - oil tube

36 166-7800 FILTER - oil

37 192-1893 BRACKET - filter

38 255-8848 SCREW - bracket

255-790 LOCKWASHER

255-371 FLATWASHER

39 233-1461 O-RING (5/16)

40 133-1015 O-RING (3/8 id)

41 255-7119 CLAMP - tube


255-411 FLATWASHER

155-4118 NUT

42 191-8080 CLAMP - filter

43 166-8928 ADAPTER - pump to tube

44 161-1403 TUBE - inlet

45 141-3669 SWITCH - hpco (pipe thread)

141-6356 SWITCH - hpco (7/16-20 thread)

133-4277 GASKET - hpco swtich (41-6356)

83

223C5 COMPRESSOR - X430 LS C5Revised

11/28/12

84

COMPRESSOR - X430 LS C5 223C5Revised11/28/12


1102-900 COMPRESSOR - X430 LS C5 (dry)

18102-900 COMPRESSOR - X430 LS C5 (dry, new exchange, see 223C5)

18102-927 COMPRESSOR - X430 LS C5 (EMEIA, dry, reman)

1 1NSS *BODY - compressor

2 122-1027 *CRANKSHAFT

A/R55-1409 **RIVET - counterweight

3 122-123 *PLUG - oil metering

4 355-4720 *PLUG

5 155-4213 *PIN - dowel

6 177-169 *BEARING - ball

7 177-2872 *BEARING - ball (C5)

8 422-639 *ROD - connecting

9 255-5062 **BOLT - connecting rod

10 251-666 **NUT (12 point)

11 111-475 **BUSHING - piston pin

12 422-1246 *BEARING SET - connecting rod (standard)

422-1264 *BEARING SET (0.005 us)

422-1265 *BEARING SET (0.010 us)

422-1266 *BEARING SET (0.020 us)

422-1267 *BEARING SET (0.030 us)

13 422-850 *PISTON

14 4NSS **PIN - piston

15 855-2122 **RING - retaining

16 151-115 **NUT

17 1NSS **REED - piston

18 1NSS **HEAD - piston

19 133-1549 *GASKET - pump end

20 122-1277 *HOUSING - oil pump

155-4210 *PIN - dowel

21 233-1223 **O-RING

22 122-1149 *SHAFT - oil pump

23 155-9760 *KEY - shaft

24 122-1160 *PUMP - oil (incl items 21-23)

NOTE: This compressor does not contain compressor oil. Add one gallon of oil before running compressor. For R404A, R134a & R407C, use 203-513 oil. For R12, R22, R502, R403B, R402A & R401B, use 67-404 oil.

85


11/28/12

86



25 233-239 *O-RING

26 133-1175 *O-RING

27 155-6752 *PLUG - oil pump cover

433-2095 **O-RING

28 122-1278 *COVER - pump

29 155-4211 *PIN - dowel

30 122-784 *REGULATOR

31 133-672 **O-RING

32 255-681 *SCREW - cover to housing

251-149 *FLATWASHER

33 855-183 *SCREW - pump

34 111-9001 *VALVE - tee

A/R203-393 *SEALER - thread

155-1983 *CAP - valve

35 122-611 *SCREEN - oil pickup

36 133-2205 *O-RING

37 199-4848 *CLAMP - screen

38 155-291 *NUT

39 255-366 *LOCKWASHER

40 199-4849 *BRACKET - screen

41 255-165 *SCREW - bracket

255-366 *LOCKWASHER

42 255-6751 *PLUG - magnetic

233-2095 *O-RING

43 1633-2515 *GASKET - oil sump

44 122-747 *SUMP - oil (two drain holes)

45 1655-1417 *SCREW - oil sump


46 322-350 *SIGHT GLASS

333-822 *O-RING

47 233-2552 *GASKET - cylinder head

48 222-789 *HEAD - cylinder

49 1255-6805 *SCREW (2 in lg)


87


11/28/12

88



50 855-6806 *SCREW (2-5/8 in lg)

51 2055-6804 *WASHER - sealing

52 2033-2019 *O-RING

53 422-656 *SLEEVE - cylinder

54 433-408 *O-RING

55 422-990 *PLATE - valve

56 155-6750 *PLUG - oil fill

166-8043 *PLUG - oil fill (use with compr oil filter tube)

57 122-306 *SCREEN - suction

58 133-1221 *O-RING


60 122-787 *VALVE - check (oil return)


62 122-1101 *SEAL - crankshaft (for 1-3/16 dia crankshaft)

63 133-2513 *GASKET - drive end

64 122-671 *PLATE - crankshaft cover

65 955-9106 *SCREW - housing

955-896 *FLATWASHER

66 199-6545 *PLATE - suction inlet

67 455-329 *SCREW - plate

68 111-2886 *VALVE (Schrader)

111-7777 *CORE - valve

155-5672 *CAP - valve

69 191-5630 *PLATE - cover

70 191-9858 *PLATE - cover (w/ lifting hole)

71 133-2805 *GASKET - manifold

72 455-329 *SCREW - plate


A/R203-513 *OIL - compressor (use w/ R134a, R404A)

A/R67-404 OIL - compressor (R12, R22, R502, R403B, R402A & R401B)

130-243 KIT - gasket


89

131F1 COMPRESSOR GASKET SET (30-243)Revised

07/01/11

90

COMPRESSOR GASKET SET (30-243) 131F1Revised07/01/11


130-243 KIT - gasket

1 133-110 *GASKET - pump housing (X426)

2 133-235 *O-RING - dust seal

3 233-239 *O-RING - oil galley

4 433-408 *O-RING - cylinder sleeve

5 133-2205 *O-RING - oil pickup tube

6 133-672 *O-RING - regulator

7 133-822 *O-RING - sight glass

8 133-1175 *O-RING - oil pump cover

9 133-1221 *O-RING - throttling valve

10 133-1223 *O-RING - oil pump

11 133-1549 *GASKET - pump housing (X430)

12 2433-2019 *O-RING - cylinder head screw

13 233-2095 *O-RING - oil pump plug

14 133-2513 *GASKET - drive plate

15 133-2515 *GASKET - oil sump


17 233-2552 *GASKET - cylinder head

18 155-381 *WASHER - oil fill

19 255-895 *WASHER - oil pump

20 5755-896 *WASHER - compressor seal (3/8)

91

226C6 3-WAY VALVE ASSEMBLYRevised

12/30/10

92

3-WAY VALVE ASSEMBLY 226C6Revised12/30/10


1 161-5210 VALVE - 3-way

2 160-300 *KIT - valve repair

3 160-147 **FILTER

4 160-163 **KIT - check valve repair

5 133-1124 **O-RING

6 161-5211 **CAP

7 133-3538 **GASKET

93

259E6 MICRO-CHANNEL CONDENSER COILRevised

01/15/13

94

MICRO-CHANNEL CONDENSER COIL 259E6Revised01/15/13


160-331 KIT - micro-channel condenser coil (retro-fit kit, order condenser/radiator coil separately)

1 113-1074 *HOSE - over flow

2 192-8923 *BRACKET - top

3 192-8922 *BRACKET - bottom

4 233-4625 *BLOCK - foam

5 133-314 *GROMMET

6 161-5104 *TUBE - inlet

7 161-5103 *TUBE - outlet

8 113-1077 *HOSE - coolant (inlet, see 242C0)

9 113-1076 *HOSE - coolant (outlet, see 242C0)

10 251-2195 *CLAMP - hose

151-124 *SCREW - clamp

155-4742 *WASHER - special

11 192-8287 *BRACKET - clamp

255-2260 *RIVET - bracket

12 113-1075 *HOSE - radiator to expansion tank (see 242C0)

13 167-2481 COIL - condenser/radiator (not supplied with Kit)

167-2474 *COIL - condenser (micro channel coil)

167-2475 *COIL - radiator (see 242C0)

14 293-662 *BRACKET - radiator

651-718 SCREW - coil

455-7075 FLATWASHER

455-7008 NUT

95

225D3 ELECTRIC COMPONENTS (50 units)Revised

04/22/13

96

ELECTRIC COMPONENTS (50 units) 225D3Revised04/22/13


1 1NSS CONTROL BOX (see 242G7)

2 141-7965 HARNESS - main (50 units)

3 1203-777 BATTERY - EON (880 CCA, see 261E4)

4 142-250 CABLE - battery (positive)

5 141-7976 CABLE - battery (negative)

6 141-8105 SENSOR - RPM

7 141-4470 SWITCH - oil level


8 141-6865 SWITCH - oil pressure

9 145-2177 STARTER (see 204G3)

10 144-9181 SOLENOID - throttle (see 225E5)

11 142-100 SOLENOID - stop (see 204G2)

12 141-2147 HEATER - intake (see 204F7)

13 141-7960 TRANSDUCER - suction (units w/ ETV)

14 161-4253 VALVE - throttling (electric, units w/ ETV)

140-997 *KIT - valve repair

15 240-974 KIT - sensor (graded)

16 166-8560 SOLENOID - pilot (see refrigeration grid)

17 161-4132 SOLENOID - hot gas (units w/ ETV, see refrigeration grid)


18 145-2254 ALTERNATOR (37 amp, see 208F4)



19 141-6538 SENSOR - water temperature

20 340-975 SENSOR - ungraded



22 192-4612 RETAINER - sensor

23 141-7852 MOTOR - damper door (see 225D11)

24 1104-756 MOTOR (400V)

1104-770 MOTOR (200V)

1104-798 MOTOR (400V 20hp)

25 141-519 RECEPTACLE - power (380/3/50, mates w/ 41-520)

97

225D3 ELECTRIC COMPONENTS (50 units)Revised

04/22/13

98

ELECTRIC COMPONENTS (50 units) 225D3Revised04/22/13


141-8762 RECEPTACLE - power (2/10 & after, 32AMP 380V)

26 141-4163 SWITCH - on/off (part of main harness)

27 141-7962 TRANSDUCER - discharge (units w/ ETV)

28 140-1118 KIT - SafeGuard Battery Disconnect (optional)

192-8695 *NAMEPLATE - SafeGuard Battery Kit

192-8693 *NAMEPLATE - SafeGuard Reset

99

226C3 ELECTRIC COMPONENTS (30 units)Revised

04/15/13

100

ELECTRIC COMPONENTS (30 units) 226C3Revised04/15/13


1 1NSS CONTROL BOX (see 242G7)


3 1203-777 BATTERY - EON (880 CCA, see 261E4)

4 142-250 CABLE - battery (positive)

5 141-7976 CABLE - battery (negative)

6 141-8105 SENSOR - RPM

7 141-4470 SWITCH - oil level


8 141-6865 SWITCH - oil pressure

9 145-2177 STARTER (see 204G3)

10 144-9181 SOLENOID - throttle (see 225E7)

11 141-2147 HEATER - air intake (see 204F7)

12 141-7962 TRANSDUCER - discharge (units w/ ETV)

13 141-7960 TRANSDUCER - suction (units w/ ETV)

14 161-4253 VALVE - throttling (electric, units w/ ETV)

15 240-974 KIT - sensor (graded)

16 166-8560 SOLENOID - pilot (see refrigeration grid)

17 161-4132 SOLENOID - hot gas (units w/ ETV, see refrigeration grid)





19 142-100 SOLENOID - stop (see 204G2)

20 340-975 SENSOR - ungraded

21 192-4612 RETAINER - sensor



23 141-6538 SENSOR - water temperature (see 242C0)

24 141-7852 MOTOR - damper (see 225D11)

25 141-4163 SWITCH - on/off (part of main harness)


192-8695 *NAMEPLATE - SafeGuard Battery Kit

192-8693 *NAMEPLATE - SafeGuard Reset

101

261E4 COMPONENT MOUNTINGRevised

08/27/12

102

COMPONENT MOUNTING 261E4Revised08/27/12


1 1104-756 MOTOR (400V, see 261E9)

1104-770 MOTOR (single temp, 15 hp, see 261E9)

1104-793 MOTOR (SPECTRUM, 12.5 hp, see 256C9)

1104-798 MOTOR (Ferry units, 400V, 20 hp, see 256C9)

451-1969 *TIE ROD - motor

655-1669 SCREW - motor

655-365 LOCKWASHER


2 151-1700 KEY - clutch end

3 151-1701 KEY - blower end

4 193-179 BRACKET - motor

255-7350 SCREW - bracket to frame

255-6283 LOCKWASHER

255-5914 FLATWASHER

5 192-6514 BRACKET - harness



145-2258 ALTERNATOR (120 amp, see 241C1)

155-8586 SCREW - alternator (M10)

455-7072 FLATWASHER

355-7005 NUT

155-6215 SCREW - alternator (M8)

155-7727 LOCKWASHER

155-7069 FLATWASHER

7 1203-777 BATTERY - EON (880 CCA)

8 193-359 BRACKET - battery


255-6988 FLATWASHER

255-7066 LOCKWASHER

9 292-580 *ROD - battery (front, L shape)

10 141-519 RECEPTACLE - power (380/3/50, mates w/ 41-520)

141-8762 RECEPTACLE - power (2/10 & after, 32AMP 380/400V)

199-9052 *COVER - receptacle

103

261E4 COMPONENT MOUNTINGRevised

08/27/12

104

COMPONENT MOUNTING 261E4Revised08/27/12


11 233-1697 *GASKET - receptacle

12 192-1169 BRACKET - receptacle


455-9763 NUT


105

242G7 CONTROL BOX (plastic box)Revised

03/18/13

106

CONTROL BOX (plastic box) 242G7Revised03/18/13


1 198-8373 CONTROL BOX - plastic

2651-2014 *INSERT - threaded (M4)

951-2015 *INSERT - threaded (M6)

2 292-8311 *PIN - hinge

551-2019 SCREW - control box to frame

255-8893 FLATWASHER

3 151-2016 BRACKET - cable tie

4 192-8314 BRACKET - cable tie


5 492-8312 PIN - door hinge

6 192-8365 COVER - harness

255-9761 SCREW - cover


8 155-6010 PLUG - button

9 155-6141 CONNECTOR - harness grip (90 degrees)

10 155-9129 CONNECTOR - harness grip (straight)

155-2635 NUT - connector

11 145-2302 BOARD - controller - SR-2 (before 10/10, see 225D8)

12 145-2276 BOARD - interface

13 145-2446 BOARD - controller - SR-3 (10/10 & after)


141-8025 HARNESS - main (30 units)

15 198-8374 DOOR - control box

16 133-4629 GASKET - control box door

17 651-2019 SCREW - door

18 145-2372 CONTROLLER - HMI-3 (w/ gasket)

455-3018 SCREW - controller

455-2086 FLATWASHER

19 133-3628 GASKET - controller

20 192-6511 HARNESS - communication

451-2018 SCREW - receptacle

455-9696 NUT

21 192-3283 CAP - dust (6-pin)

NOTE: See bulletin SPAB310 for SR-3 changes from 45-2362 to 45-2446.NOTE: Cap (93-588) is available as a separate part for the USB cable.

107

242G7 CONTROL BOX (plastic box)Revised

03/18/13

108

CONTROL BOX (plastic box) 242G7Revised03/18/13


22 192-3067 CAP - dust (5-pin)

23 1NSS TRAY - high voltage

455-9694 SCREW - tray

24 192-7975 COVER - high voltage tray (plastic)


25 192-8309 COVER - high voltage tray (use with unit equipped with TracKing, see 244C9)

26 142-164 CABLE - USB-A SR-3

1 93-588 *CAP - cable

NOTE: See bulletin SPAB310 for SR-3 changes from 45-2362 to 45-2446.NOTE: Cap (93-588) is available as a separate part for the USB cable.

109

189B7 HIGH VOLTAGE TRAY ASSEMBLYRevised

08/21/12

110

HIGH VOLTAGE TRAY ASSEMBLY 189B7Revised08/21/12


1 192-3287 TRAY - high voltage (190-380/3/50)

192-8366 TRAY - high voltage (for plastic control box, 190-380/3/50)

192-6940 TRAY - high voltage (200/3/50-60, Japan)

2 241-5630 CONTACTOR - motor (12 volt coil)

241-5631 CONTACTOR - motor (24 volt coil)

241-9391 CONTACTOR - motor (for plastic control box, 190-380/3/50)

255-9693 SCREW - contactor

3 144-9081 CONTACTOR - heater (optional on SLX, see grid 226A0)

4 141-4800 SELECTOR - phase

255-9695 SCREW - selector

5 141-7563 BRACKET - overload relay (190-380/3/50, before 9/12)

141-6096 BRACKET - overload relay (190-380/3/50, 9/12 & after)

141-738 BRACKET - overload relay (200/3/50-60, Japan)


6 141-7564 RELAY - overload (190-380/3/50, before 9/12)

141-6409 RELAY - overload (190-380/3/50, 9/12 & after)

141-6095 RELAY - overload (200/3/50-60, Japan)

7 141-5683 HARNESS - high voltage (SL)

141-9392 HARNESS - high voltage (SLX)

141-5745 *CONNECTOR (6-pin)

8 141-4122 HARNESS - power (SL)

141-8026 HARNESS - power (SLX)

141-8189 HARNESS - power (SLX, Japan)

9 141-2274 HARNESS - heater

111

208F4 ALTERNATOR (37 AMP)Revised

11/28/12

112

ALTERNATOR (37 AMP) 208F4Revised11/28/12


145-2254 ALTERNATOR (TK extended life, 37 amp)



1 151-1255 *NUT

151-1254 *WASHER

2 141-6867 *FAN


4 451-1311 *SCREW - flange

5 141-6886 *HOUSING - front

6 177-2852 *BEARING - fan end (front)

7 141-6869 *FLANGE - bearing

8 141-6875 *ROTOR

9 141-6872 *STATOR

10 141-6870 *RECTIFIER

11 177-2853 *BEARING - rear

177-2851 *SPACER - bearing

12 151-947 *NUT

151-1261 *INSULATOR



151-1264 *NUT

151-1266 *NUT

13 151-1257 *NUT

155-1260 *NUT



14 141-6866 *HOUSING - rear

15 141-8851 *BRUSH - set (incl holder)

16 151-1312 *SCREW - brush

17 141-6871 *CAPACITOR

18 251-1260 *NUT


113

241C1 ALTERNATOR ASSEMBLY (120 AMP)Revised

09/19/12

114

ALTERNATOR ASSEMBLY (120 AMP) 241C1Revised09/19/12


145-2258 ALTERNATOR (Extended life, w/ CW fan)

141-8465 ALTERNATOR (Standard life, w/ CW fan)

1845-2258 ALTERNATOR (Remanufactured, w/ CW fan)

1 151-1255 *NUT

151-1254 *WASHER

2 141-6867 *FAN (CW)


4 451-1311 *SCREW - flange

5 141-6886 *HOUSING - front

6 177-2852 *BEARING - fan end (front)

7 141-6869 *FLANGE - bearing

8 141-6877 *ROTOR

9 141-6874 *STATOR

10 141-9899 *RECTIFIER

11 177-2853 *BEARING - rear

177-2851 *SPACER - bearing

12 151-947 *NUT

151-1261 *INSULATOR



151-1264 *NUT

151-1266 *NUT

13 151-1257 *NUT

155-1260 *NUT


14 141-6866 *HOUSING - rear

15 141-8851 *REGULATOR & BRUSH

16 251-1312 *SCREW - brush

17 251-1260 *NUT


115

156B2 DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR) Revised

01/30/12

116

DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR)

156B2Revised01/30/12


1 1204-1040 CABLE - data (5-pin Deutsch, 9-pin D PC, 20 ft)

2 144-9417 CABLE - data (15-pin D, 9-pin D PC, 20 ft)

144-9418 CABLE - data (15-pin D, 9-pin D PC, 50 ft)

3 1204-918 ADAPTER - cable (15-pin D PC to 5-pin Deutsch)

4 144-9563 CABLE - printer (15 in D, 25-pin D PC, 20 ft)

5 1204-1027 CABLE - data (5-pin Deutsch, 25-pin D PC, 6 M)

6 1204-1018 CABLE - DAS/HMI printer (6-pin Deutsch, 25-pin D, 20 ft)

7 1204-1031 CABLE - adapter (for printer cables 44-9563, 204-1026 & 204-1027)

8 1204-1026 CABLE - DAS/HMI printer (6-pin Deutsch, 9-pin D, 20 ft)

9 1204-1028 CABLE - DAS/HMI data (6-pin Deutsch, 9-pin D printer w/ dc power, 20 ft)

10 1204-844 PRINTER (12V, see 192A1)

11 1204-1020 PRINTER - hand held (12V, see 192A2)

12 1204-1109 ADAPTER - serial port to USB

13 141-8132 CABLE - RS232 Bluetooth adapter

14 1N/A COMPUTER - Windows based

NOTE: Red cables are printer cables. Black or gray cables are download cables.

117

250D6 TracKing GPRS (w/ micro channel coil)Revised

10/13/12

118

TracKing GPRS (w/ micro channel coil) 250D6Revised10/13/12


140-1095 KIT - TracKing (EU)

140-1101 KIT - TracKing (UK)

140-1107 KIT - TracKing (no SIM card)

1 141-7377 *ANTENNA (6m)

2 192-6878 *BRACKET - antenna

651-1768 *MOUNT - cable

655-2332 *BANDWRAP

455-9693 *SCREW - bracket

455-9763 *NUT

3 141-9514 *MODULE - TracKing EU SIM

141-9515 *MODULE - TracKing UK SIM

141-9517 *MODULE - TracKing (no sim card)

455-3669 *RIVET - module

455-5960 *WASHER

4 193-407 *PLATE - module

5 141-9823 *HARNESS - module to pc board

6 192-8894 *NAMEPLATE - Danger TracKing

119

189C0 Cargo Watch HARNESSES AND SENSORSRevised

01/30/13

120

Cargo Watch HARNESSES AND SENSORS 189C0Revised01/30/13


1 141-9701 HARNESS - HMI (SB)

142-446 HARNESS - HMI (Precedent)

2 144-9600 *PLUG - 12-pin

3 144-9904 *RECEPTACLE - 12-pin

4 141-5488 HARNESS - Cargo Watch sensor (10 ft)

141-5489 HARNESS - Cargo Watch sensor (20 ft)





5 241-124 TERMINAL - splice

6 141-5436 SENSOR - Cargo Watch

7 142-474 SENSOR - Cargo Watch, handheld (optional)

121

212G7 DOOR SWITCH - LOW PROFILERevised

05/09/11

122

DOOR SWITCH - LOW PROFILE 212G7Revised05/09/11


1 140-1135 KIT - door switch (3 wire)

2 140-907 KIT - door switch (2 wire)

255-8421 SCREW - door switch (1 in)

251-1321 SCREW - door switch (3/4 in)

455-2001 FLATWASHER

123

192E5 REAR VIEW THERMOMETER, TEMP WATCHRevised

04/20/11

124

REAR VIEW THERMOMETER, TEMP WATCH 192E5Revised04/20/11


1 140-916 THERMOMETER - forward view (Temp Watch, 15 ft sensor harness)

140-917 THERMOMETER - rear view (15 ft sensor harness)

140-918 THERMOMETER - rear view (60 ft sensor harness)

2 191-8733 *BRACKET - remote light

3 191-9274 *SUN VISOR

1155-5640 *SCREW - sheet metal (#10)


555-5294 *CLAMP - harness

A/R55-2330 *BANDWRAP

4 140-1119 KIT - temperature display (left side, degrees F)

140-1120 KIT - temperature display (left side, degrees C)

5 140-1121 KIT - temperature display (right side, UK, degrees C)

6 1NSS *DISPLAY

7 555-5294 *CLAMP - harness

551-321 *RIVET

125

226E6 STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS Revised

11/05/12

126

STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS

226E6Revised11/05/12


1 140-1109 KIT - status/temp/fuel level display (left side, w/fuel gauge)

2 140-1110 KIT - status/temperature/fuel level display (left side)

3 140-1111 KIT - status/temperature/fuel level display (right side)

4 140-1112 KIT - status/temperature/fuel level display (flush mount)

5 140-1070 KIT - status/fuel level display (left side, w/fuel gauge)

6 140-1068 KIT - status/fuel level display (left side)

7 140-1069 KIT - status/fuel level display (right side)

8 140-1071 KIT - status/fuel level display (flush mount, w/fuel gauge)

9 140-1067 KIT - status/fuel level display (flush mount)

10 140-980 KIT - status display (left side)

140-984 KIT - status display (left side, UK, T-Series after 11/11)

1350-4665 KIT - status display (Carrier units only)

11 140-981 KIT - status display (flush mount, TSA)

140-989 KIT - status display (flush mount, EMEIA)

12 140-996 KIT - status display (right mount, Australia)

140-985 KIT - status display (right side, EMEIA)

13 140-1119 KIT - temperature display (left side, degrees F)

140-1120 KIT - temperature display (left side, degrees C)

14 140-1121 KIT - temperature display (right side, UK, degrees C)

15 141-9024 DISPLAY - face plate decal (status/temp/fuel level display)

16 141-9025 DISPLAY - face plate decal (status/fuel level display)

17 141-9023 DISPLAY - face plate decal (status display)

18 141-6742 HARNESS - fuse (multi temp units)

19 141-1932 FUSE (1 amp)

20 140-1160 KIT - fuel level (flushmount)

21 140-1165 KIT - fuel level (left side)

127

228A1 FLUSH MOUNT CONTROLLERRevised

10/13/12

128

FLUSH MOUNT CONTROLLER 228A1Revised10/13/12


140-1008 KIT - control box

1 145-2401 *CONTROLLER - flush mount (single temp)

155-3443 *SCREW - controller

2 190-335 *KIT - box, remote controller

3 141-7032 *HARNESS - controller to evap

4 141-8190 *HARNESS - control box to evaporator

5 192-6682 *NAMEPLATE - Rear Remote Control

6 141-6586 HARNESS - evaporator

129

223C1 REMOTE INDICATOR LIGHTRevised

04/10/08

130

REMOTE INDICATOR LIGHT 223C1Revised04/10/08


1 140-915 KIT - remote status light

2 555-5294 *CLAMP - harness

555-5640 *SCREW - clamp


855-2330 *BANDWRAP

155-396 *LOCKWASHER - internal tooth

155-3941 *SCREW - sheet metal

3 141-5841 *HOLDER - fuse

4 141-1932 *FUSE (1 amp)

5 191-9274 *SUN VISOR

6 191-8733 *BRACKET - remote light

455-5640 *SCREW - bracket


131

247C2 CargoPrinterRevised

01/30/13

132

CargoPrinter 247C2Revised01/30/13


140-1083 CargoPrinter

1 190-2455 *BOX - CargoPrinter

2 190-387 **COVER - CargoPrinter

3 141-9363 *SWITCH - on/off

4 141-9317 *KEYPAD & PRINTER

5 192-8491 OPERATING INSTRUCTIONS - English

192-8492 OPERATING INSTRUCTIONS - Spanish

192-8493 OPERATING INSTRUCTIONS - French

192-8494 OPERATING INSTRUCTIONS - Italian

192-8495 OPERATING INSTRUCTIONS - German

192-8496 OPERATING INSTRUCTIONS - Polish

6 192-8696 NAMEPLATE - CargoPrint

7 141-6580 HARNESS - printer

8 1205-256 PAPER (pack of 10)

133

258F1 TAIL LIFT CHARGERRevised

06/22/12

134

TAIL LIFT CHARGER 258F1Revised06/22/12


140-1158 KIT - tail lift charger

1 192-9557 *BOX - tail lift charger

2 151-2183 *CONNECTOR - harness grip

3 455-6409 *CONNECTOR - harness grip

4 233-1178 *GROMMET (3/16 id)

5 192-9560 *PANEL

1351-1457 **STUD - self clinching

655-7042 *NUT - panel

6 142-379 *HOLDER - fuse, mini

255-9763 *NUT - holder

7 155-548 *CLAMP (.437 dia)

255-3065 *CLAMP (.5 dia)

355-9763 *NUT - clamp

8 144-8680 *FILTER - power

255-9763 *NUT - filter

9 141-7275 *FUSE (30 amp)

141-7420 *FUSE (50 amp)

141-3666 *FUSE (60 amp)

10 342-380 *HOLDER - fuse, maxi

11 245-2456 *CHARGER

855-9763 *NUT - charger

12 A/R99-4976 *STRIP - gasket (50 ft)

13 192-9558 *COVER

651-718 *SCREW - cover

14 192-9559 *NAMEPLATE - Tail Lift Charger

15 192-7367 *NAMEPLATE - IR Logo

16 A/R40-1012 KIT - battery cable (30 ft. 4ga, ordered separately)

A/R40-1176 KIT - battery cable (45 ft. 4ga, ordered separately)

A/R40-1013 KIT - battery cable (60 ft. 4ga, ordered separately)

135

226A7 CONDENSER FRAME, EVAPORATOR PANELS & GRILLES Revised

04/22/13

136

CONDENSER FRAME, EVAPORATOR PANELS & GRILLES

226A7Revised04/22/13


1 133-4404 GASKET - sill

2 192-6475 SCREEN - evaporator (inlet)

3 1355-546 CLAMP - screen

4 192-6503 GRILLE - evaporator (outlet)

5 192-6492 CLAMP - distributor

6 292-6491 CLAMP - heat exchanger


7 199-2230 TUBE - drain

8 166-1273 VALVE - drain

9 167-2349 HEAT EXCHANGER (see 226A8)

10 167-2348 COIL - evaporator (SLX 100, see 226A8)

167-2783 COIL - evaporator (SLXe 100, see 242G0)

167-2786 COIL - evaporator (SLXe 200/400Whisper, see 242C9 300 see 244C8)

11 191-5971 SHEET - insulation (trailer wall, 40 in x 16 in)

12 191-5972 SHEET - insulation (trailer wall, 20 in x 21 in)

13 198-9145 FRAME - unit (SLX, SLXe)

137

261E5 DOORS AND PANELS, UPPER SECTIONRevised

08/24/12

138

DOORS AND PANELS, UPPER SECTION 261E5Revised08/24/12


1 198-7914 COVER - top

2 133-3338 SEAL - door

3 292-7557 BRACKET - bulkhead

4 751-1746 SCREW - cover

5 198-9038 PANEL - upper

133-4757 *TAPE - anti-abrasive

6 198-9039 PANEL - belts




7 198-9040 GRILLE - condenser


A/R51-718 SCREW - panel & grille (M6 X 16)

A/R55-9761 SCREW - panel & grille (M6 X 25)

8 192-8923 PANEL - blockoff (top)

9 192-8922 PANEL - blockoff (bottom)


455-7033 FLATWASHER

10 899-214 BOLT - unit

855-5234 WASHER

855-3686 NUT

11 A/R33-4445 STRIP - foam (1 meter lg, cut to length)

12 192-7583 SCREEN - top (optional)

255-7372 SCREW - screen

255-7075 FLATWASHER

255-7354 NUT

13 692-9453 BRACKET - skin mount (93 mm tall)

14 292-9454 BRACKET - skin mount (83 mm tall)

15 492-7421 CLIP - panel (pine tree)

16 190-440 KIT - snow screen (optional)

455-8224 NUT

455-8216 FLATWASHER

139

242C8 DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil) Revised

10/01/12

140

DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil)



1 198-7912 PANEL - lower right

2 133-4405 INSULATION - panel (right side)

3 198-8185 DOOR - engine (right side)

4 133-4406 INSULATION - engine (right side)

5 198-8186 DOOR - engine (left side)

191-5057 BUMPER - door

6 133-4407 INSULATION - engine (left side)

7 198-8512 DOOR - control box (SLX)

198-9070 DOOR - control box (SLXe)

8 133-4446 SEAL - HMI

9 192-6522 LATCH - door

10 192-6774 *LOCK - door

11 133-1435 BUMPER - latch handle

12 291-2704 RETAINER - door latch

451-1689 SCREW - latch

13 192-6524 STRIKE - door (upper)

14 292-6525 NUTSTRIP - latch

15 199-9973 SPRING - latch (cw top)

16 199-9974 SPRING - latch (ccw bottom)

17 192-6518 STRIKE - door (lower)

155-1173 LOCKWASHER

155-7072 FLATWASHER

151-1996 NUT

18 192-6518 BUMPER - door

19 133-4605 INSULATION - engine (curbside)

20 A/R33-4445 STRIP - foam (1 meter lg, cut to length)

21 133-4447 SEAL - door

22 192-7203 BRACKET - door

192-7204 ANGLE - bracket

23 492-6877 HINGE - front doors

851-718 SCREW - hinge (M6)

851-1828 SCREW - hinge (M5)

24 290-451 KIT - hinge (left side, includes 25 & 27)

141

242C8 DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil) Revised

10/01/12

142

DOORS, BOTTOM SECTION (5/10 & after micro channel cond coil)



25 292-9408 *HINGE - left side

26 492-6520 HINGE

27 493-101 RETAINER - hinge

28 290-452 KIT - hinge (right side, includes 27 & 28)

29 292-9409 *HINGE - right side

30 198-9074 PANEL - bottom


31 A/R33-4852 STRIP - foam (100 ft, cut to length)

143

235F9 FUEL FILTER (Optional)Revised

08/15/12

144

FUEL FILTER (Optional) 235F9Revised08/15/12


110-415 KIT - fuel/water filter (with primer pump)

1 113-994 *FILTER & GASKET

2 113-995 *BOWL

3 251-1865 *ELBOW - fuel

4 251-1864 *PLUG

5 192-7963 *NAMEPLATE - Fuel System Bleeding

6 113-1197 *VALVE

7 1204-1913 TOOL - wrench

NOTE: EMEIA is using Kit 10-415, not 10-429.NOTE: The wrench 204-1913 is NOT part of Kit 10-415 or Kit 10-429.

145

250F3 FUEL FILTER (Optional w/ electric heater)Revised

05/11/12

146

FUEL FILTER (Optional w/ electric heater) 250F3Revised05/11/12


110-431 KIT - fuel/water filter (with primer pump & electric heater in filter head)

1 110-430 *FILTER & GASKET

2 113-1086 **FILTER

3 1NSS *HEATER - fuel (12 V)

4 251-1865 *ELBOW - fuel

5 251-1864 *PLUG


7 141-9505 *CABLE

8 141-2978 *FUSE (20 amp)

9 141-4740 *HOLDER - fuse

10 141-894 *RELAY

11 113-1197 *VALVE

12 1204-1913 TOOL - wrench

147

261H2 FUEL FILTER (Optional w/ electric heater)Revised

11/13/12

148

FUEL FILTER (Optional w/ electric heater) 261H2Revised11/13/12


1 110-415 KIT - fuel/water filter (with primer pump)

2 113-994 *FILTER - fuel (170 litr / hr)

3 251-1865 *ELBOW - fuel

4 251-1864 *PLUG

5 113-1197 *VALVE

6 140-1186 HEATER - fuel (12 V)

7 142-795 *BOWL - heater (incl heater, valve & gasket)

8 141-9505 *HARNESS - heater

141-9783 *HARNESS - signal (8FC)

9 141-2978 *FUSE (20 amp)

19 141-4740 *HOLDER - fuse

11 141-894 *RELAY


13 1204-1913 TOOL - wrench

149

187B0 PLASTIC FUEL TANKRevised

01/25/12

150

PLASTIC FUEL TANK 187B0Revised01/25/12


1 112-839 TANK - fuel (230L, plastic inc items 2 - 5)

2 211-9629 *CAP - fuel

111-9726 **KEY - fuel tank

3 111-9599 *GAUGE - fuel (before 6/10)

113-1025 **DIAL - fuel gauge

113-1082 *GAUGE - fuel (6/10 & after)

113-1083 **DIAL - fuel gauge

133-4818 **O-RING - gauge to tank

4 111-9134 *VALVE - ball check

5 213-1006 *TUBE - fuel

190-351 KIT - fuel tank

190-374 KIT - fuel tank (Schwarzmuller)

190-392 KIT - fuel tank (for replacing steel fuel tank)

6 851-626 *WASHER - wedge (not required with longer bracket 98-8499)

7 1255-5270 *FLATWASHER

8 855-3686 *NUT

9 455-1670 *SCREW - bracket

10 233-3872 *STRIP - anti chaffing

11 298-6659 *STRIP - fuel tank

12 298-8499 *BRACKET - hanger (part of kit 90-351)

292-7625 *BRACKET - hanger (part of kit 90-374)

292-7626 *BRACKET - hanger (part of kit 90-392)

13 113-794 GAUGE - fuel (electronic)

14 141-9222 *DIAL - fuel (electronic)

133-4818 *O-RING - gauge to tank

15 210-243 KIT - sleeve & eyelet

16 211-4370 CONNECTOR - fuel line (1/4 straight)

17 211-4841 NUT (1/4)

18 A/R11-9030 HOSE - fuel (1/4)

19 113-960 ANTISIPHON (optional, not included with fuel tank)

20 141-8131 CONVERTER - fuel level (DAS, optional)

151

226D7 DUAL PLASTIC FUEL TANKSRevised

11/16/11

152

DUAL PLASTIC FUEL TANKS 226D7Revised11/16/11


1 212-839 TANK - fuel (230L, plastic)

2 211-9629 *CAP - fuel

111-9726 **KEY - fuel tank

3 111-9599 *GAUGE - fuel

4 255-4515 FITTING (3/8)

5 210-242 KIT - sleeve & eyelet (3/8)

6 211-4941 NUT (3/8)

7 A/R11-4372 HOSE - fuel (3/8)

8 211-4860 ELBOW (1/4)


10 211-4841 NUT (1/4)

11 A/R11-4367 HOSE - fuel (1/4)

12 498-6659 STRIP - fuel tank

13 433-3872 STRIP - anti chaffing

14 1651-626 WASHER - wedge

15 2455-5270 FLATWASHER

16 1655-3686 NUT

17 855-1670 SCREW - bracket

18 498-8499 BRACKET - hanger

153

67C1 FUEL TANK (EMEIA, 18 IN DIAMETER)Revised

11/10/12

154

FUEL TANK (EMEIA, 18 IN DIAMETER) 67C1Revised11/10/12


1 112-978 TANK - fuel (50 gallon, steel)

2 111-2593 *GAUGE - fuel (mechanical)

3 111-5450 **DIAL - fuel gauge

4 133-4818 **O-RING - gauge to tank

5 111-5946 *CAP - fuel tank (non-vented, non-fused)

6 133-381 **GASKET - cap

7 155-2313 *BALL - check

8 211-5331 *TUBE - fuel pickup

9 111-5339 *PLUG - fuse

10 155-5617 *VENT

11 111-9741 *COVER - port

12 133-3878 *GASKET - cover

555-1510 *SCREW - cover (10-32)

555-431 *FLATWASHER


13 298-9143 HANGER - fuel tank

14 898-4170 BRACKET - channel

15 298-2316 STRAP - hanger

16 855-2252 SCREW (1/2-13)

1255-5270 FLATWASHER (1/2)

1255-3686 NUT (1/2-13)

17 233-4479 STRIP - chafing (4 in lg)

299-9701 STRIP - chafing (67 in lg)

18 199-1596 NAMEPLATE - Diesel Fuel Only

19 111-4370 CONNECTOR - hose fitting (1/4)


21 111-4841 NUT (1/4)

22 111-4367 HOSE (1/4 od x 35 ft lg)

23 111-8982 FITTING (3/8)


25 111-4941 NUT (3/8)

26 111-4372 HOSE (3/8 od x 35 ft lg)

27 113-878 ANTISIPHON

155

67C1 FUEL TANK (EMEIA, 18 IN DIAMETER)Revised

11/10/12

156

FUEL TANK (EMEIA, 18 IN DIAMETER) 67C1Revised11/10/12


28 113-1019 GAUGE - fuel (electronic)

29 141-9223 *DIAL - gauge

30 199-1596 NAMEPLATE - Diesel Fuel Only

157

264C6 FUEL TANK (18 IN DIAMETER, ALUMINUM)Revised

03/21/13

158

FUEL TANK (18 IN DIAMETER, ALUMINUM) 264C6Revised03/21/13


1 112-978 TANK - fuel (50 gal, 190 L)

112-979 TANK - fuel (26 gal, 100 L)

2 113-1299 *GAUGE - fuel (mechanical)

3 113-1300 **DIAL - fuel gauge

4 133-4818 **O-RING - fuel gauge

5 111-7984 *CAP - fuel

111-8053 *CAP - fuel (locking, optional)

6 133-381 **GASKET - cap

7 111-9134 *DRAIN

8 211-5331 *TUBE - pickup

9 151-2382 *VENT

10 211-4370 CONNECTOR - hose fitting (1/4)


211-4841 NUT (1/4)

12 211-4367 HOSE (1/4 od x 35 ft lg)

13 190-2417 KIT - fuel tank

14 298-9143 *HANGER - fuel tank

15 855-3686 *SCREW (1/2-13)

2055-5270 *FLATWASHER (1/2)

1255-3686 *NUT (1/2-13)

16 298-9144 *STRAP - assembly

17 233-4876 **STRIP - chafing (33 in lg)

18 233-4479 *STRIP - chafing (4 in lg)

19 141-9223 DIAL - fuel gauge (electrical, optional)

159

261E6 NAMEPLATESRevised

10/02/12

160

NAMEPLATES 261E6Revised10/02/12


1 193-345 NAMEPLATE - TK logo (76 x 86)

193-346 NAMEPLATE - TK logo (212 x 241)

2 193-347 NAMEPLATE - SLXe 100




6 193-356 NAMEPLATE - SLXe SPECTRUM

7 193-357 NAMEPLATE - SLXe Ferry

8 193-358 NAMEPLATE - SLXe Whisper

9 192-7228 NAMEPLATE - IR

10 192-8313 NAMEPLATE - CargoWatch

11 193-344 NAMEPLATE - USB

12 191-1086 HOLDER - records

13 192-4321 NAMEPLATE - voltage

14 192-5712 NAMEPLATE - On-Off

15 192-6530 NAMEPLATE - Engine Speed (SLX 100/200)

16 192-6643 NAMEPLATE - Engine Speed (SLX 400, SPECTRUM)

17 192-7104 NAMEPLATE - Engine Speed (SLX Whisper)

18 199-7834 NAMEPLATE - Caution

19 391-5882 NAMEPLATE - R404A

20 191-5886 NAMEPLATE - Refrigerant R404A

21 192-5374 NAMEPLATE - Sound Power (103 Ldb)

192-2923 NAMEPLATE - Sound Power (99 Ldb)



22 192-6818 NAMEPLATE - Pressure Vessel (receiver tank)

192-6819 NAMEPLATE - Pressure Vessel (condenser coil)

192-6820 NAMEPLATE - Pressure Vessel (heat exchanger)

192-6821 NAMEPLATE - Pressure Vessel (accumulator tank)

192-6822 NAMEPLATE - Pressure Vessel (evaporator coil)

23 192-7103 NAMEPLATE - Caution, Fan

24 199-8421 NAMEPLATE - Caution, High Voltage

199-9856 NAMEPLATE - Caution, High Voltage (multi-language)

161

Distributed by:



to be placed here

TK 5XXXX-X-PL

TK 55558-2-PM

©2012 Ingersoll Rand Company Printed in U.S.A.


Direct (952) 887-2200


Distributed by:



to be placed here

TK 5XXXX-X-PL


Direct (952) 887-2200



to be placed here

TK 5XXXX-X-PL

Distributed by:


Direct (952) 887-2200


Distributed by:


SLXe 300TK 55558-2-PM (Rev. 1.0)


Direct (952) 887-2200


Parts ManualParts ManualParts ManualParts ManualParts ManualParts Manual

Documents

SB-210+ Additional text information SLXe 300 300Rev1_0.pdf · CYLINDER BLOCK GROUP (TK486V) 204F1 Revised 03/09/13 REF PART NO. DESCRIPTION QTY 8101-398 ENGINE (TK486V, interim …