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Saudi Aramco Engineering Standard · PDF file2.2 Any conflict between this Standard and other Mandatory Saudi Aramco Engineering Requirements (MSAERs*) or referenced industry standards

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Text of Saudi Aramco Engineering Standard · PDF file2.2 Any conflict between this Standard and other...

  • Previous Issue: 22 November 2008 Next Planned Update: 5 May 2012 Revised paragraphs are indicated in the right margin Page 1 of 34 Primary contact: Hamood, Abdulrazaq Abduljabbar on 966-3-8760295

    Copyright©Saudi Aramco 2010. All rights reserved.

    Engineering Standard SAES-P-104 8 August 2010 Wiring Methods and Materials

    Document Responsibility: Electrical Systems Designs & Automation Standards Committee

    Saudi Aramco DeskTop Standards Table of Contents 1 Scope............................................................. 2 2 Conflicts, Deviations and Commentary.......... 2 3 References..................................................... 3 4 General........................................................... 8 5 Wire and Cable............................................... 8 6 Connections and Terminations.................... 12 7 Enclosures.................................................... 15 8 Conduit, Conduit Fittings and Supports....... 17 9 Cable Trays.................................................. 20 10 Underground Cable Systems....................... 22 11 Submarine Power Cable.............................. 26 12 Cable Sizing................................................. 27 13 Cable Testing After Installation.................... 30 14 Cable Separation.......................................... 33 15 Conduit and Cable Sealing.......................... 34

  • Document Responsibility: Electrical Systems Designs & Automation Stds. Committee SAES-P-104

    Issue Date: 8 August 2010

    Next Planned Update: 5 May 2012 Wiring Methods and Materials

    Page 2 of 34

    1 Scope

    1.1 This Standard prescribes mandatory requirements for the design and installation

    of insulated power and control wiring and cable systems. It also prescribes

    minimum mandatory requirements for outdoor enclosures for electrical

    equipment and wiring that are not covered by another SAES or SAMSS.

    1.2 For the purpose of this standard, control wiring is wiring used for the

    interconnection of electrical control devices, such as pushbuttons,

    electromechanical relays, meters, transducers, etc., associated with power

    systems, and also microprocessor based protection relays for power distribution

    and motors.

    1.3 For the purpose of this standard, wiring connected on one or both sides to

    instruments, distributed control systems, computers, etc., (except for AC power

    connections) is considered instrumentation wiring and is covered by SAES-J-902.

    SAES-P-104 applies to instrumentation wiring only insofar as it is referenced in

    SAES-J-902.

    1.4 Fiber optic cables dedicated to the control of power systems, such as intertrip

    and switchgear control including installation of composite power-fiber optic

    cables and composite submarine cables shall be installed as per SAES-T-624,

    and SAES-T-919. The use of composite power-fiber optic cables must be

    concurred to by the Department responsible for the maintenance of the fiber

    optic component of the cable.

    1.5 This standard does not apply to internal wiring of manufactured equipment

    covered by SAMSS, or manufactured equipment labeled, listed or certified by a

    testing agency recognized by Saudi Aramco.

    1.6 This standard does not apply to overhead distributions systems. Refer to

    SAES-P-107.

    2 Conflicts, Deviations and Commentary

    2.1 If there are any conflicts between this Standard and associated purchasing,

    project or engineering documents, this standard shall take precedence.

    Exception:

    The exception is if an approved Waiver that is to be applied in SAP has been included with the purchasing documents.

    2.2 Any conflict between this Standard and other Mandatory Saudi Aramco

    Engineering Requirements (MSAERs*) or referenced industry standards shall be

    http://standards/docs/SAES/PDF/SAES-J-902.PDF http://standards/docs/SAES/PDF/SAES-J-902.PDF http://standards/docs/SAES/PDF/SAES-T-624.PDF http://standards/docs/SAES/PDF/SAES-T-919.pdf http://standards/docs/SAES/PDF/SAES-P-107.PDF

  • Document Responsibility: Electrical Systems Designs & Automation Stds. Committee SAES-P-104

    Issue Date: 8 August 2010

    Next Planned Update: 5 May 2012 Wiring Methods and Materials

    Page 3 of 34

    brought to the attention of the Company or Buyer Representative who will

    request the Manager, Consulting Services Department of Saudi Aramco,

    Dhahran to resolve the conflict.

    * Examples of MSAERs are Saudi Aramco Engineering Standards (SAESs), Materials System Specifications (SAMSSs) and Standard Drawings (SASDs).

    2.3 Direct all requests to deviate from this standard in writing to the Company or

    Buyer Representative, who shall follow internal Company procedure SAEP-302

    and forward a waiver request to the Manager, Consulting Services Department

    of Saudi Aramco, Dhahran requesting his approval.

    2.4 The designation "Commentary" is used to label a sub-paragraph that contains

    comments that are explanatory or advisory. These comments are not mandatory,

    except to the extent that they explain mandatory requirements contained in this

    SAES.

    3 References

    All referenced Standards, Specifications, Codes, Forms, Drawings and similar material

    shall be the latest issue (including all revisions, addenda and supplements) unless stated

    otherwise.

    3.1 Saudi Aramco References

    Saudi Aramco Engineering Procedure

    SAEP-302 Instructions for Obtaining a Waiver of a

    Mandatory Saudi Aramco Engineering

    Requirement

    Saudi Aramco Engineering Standards

    SAES-A-112 Meteorological and Seismic Design Data

    SAES-B-006 Fireproofing in Onshore Facilities

    SAES-B-008 Restrictions to Use of Cellars, Pits & Trenches

    SAES-B-009 Fire Protection and Safety Requirements for

    Offshore Production Facilities

    SAES-B-064 Onshore & Nearshore Pipeline Safety

    SAES-B-068 Electrical Area Classification

    SAES-H-101 Approved Protective Coating Systems

    SAES-J-902 Electrical Systems for Instrumentation

    SAES-O-113 Security Lighting System

    http://standards/docs/SAEP/PDF/SAEP-302.PDF http://standards/docs/SAEP/PDF/SAEP-302.PDF http://standards/docs/SAES/PDF/SAES-A-112.PDF http://standards/docs/SAES/PDF/SAES-B-006.PDF http://standards/docs/SAES/PDF/SAES-B-008.PDF http://standards/docs/SAES/PDF/SAES-B-009.PDF http://standards/docs/SAES/PDF/SAES-B-064.PDF http://standards/docs/SAES/PDF/SAES-B-068.PDF http://standards/docs/SAES/PDF/SAES-H-101.PDF http://standards/docs/SAES/PDF/SAES-J-902.PDF http://standards/docs/SAES/PDF/SAES-O-113.PDF

  • Document Responsibility: Electrical Systems Designs & Automation Stds. Committee SAES-P-104

    Issue Date: 8 August 2010

    Next Planned Update: 5 May 2012 Wiring Methods and Materials

    Page 4 of 34

    SAES-P-100 Basic Power System Design Criteria

    SAES-P-107 Overhead Distribution Systems

    SAES-P-111 Grounding

    SAES-P-116 Switchgear and Control Equipment

    SAES-Q-001 Criteria for Design and Construction of Concrete

    Structures

    SAES-T-624 Telecommunications Outside Plant - Fiber Optics

    SAES-T-911 Telecommunication Conduit System Design

    SAES-T-919 Submarine Fiber Optic Cable (1.4)

    SAES-T-928 Telecommunications - OSP Buried Plant

    Saudi Aramco Materials System Specifications

    09-SAMSS-097 Ready-Mixed Portland Cement Concrete

    15-SAMSS-502 Medium Voltage Power Cable 5 kV through 35 kV

    15-SAMSS-503 Submarine Power Cable 5 kV through 115 kV

    16-SAMSS-520 Cablebus

    Saudi Aramco Standard Drawings

    AA-036025 Four-Way Manhole (2 Sheets)

    AB-036273 Surface Marker - Underground Electric Cable

    AB-036326 Standard Sign - Underground Electric Cable

    AD-036874 Installation - Direct Buried Electric Cable and

    Conduit

    Saudi Aramco General Instructions

    GI-0002.705 Performance Certification of High Voltage Cable

    Splicers (formerly GI-0401.082)

    GI-1021.000 Street and Road Closure: Excavations,

    Reinstatement and Traffic Controls

    Saudi Aramco Form and Data Sheet

    7823-ENG Saudi Aramco H.V. Cable Test Record

    Saudi Aramco Precommissioning Forms

    Form P-040 Low Voltage Cables

    Form P-041 HV Cables 5-15-36 kV

    http://standards/docs/SAES/PDF/SAES-P-100.PDF http://standards/docs/SAES/PDF/SAES-P-107.PDF http://standards/docs/Saes/PDF/SAES-P-111.PDF http://standards/docs/Saes/PDF/SAES-P-116.PDF http://standards/docs/SAES/PDF/SAES-Q-001.PDF http://standards/docs/SAES/PDF/SAES-T-624.PDF http://standards/docs/SAES/PDF/SAES-T-911.PDF http://standards/docs/SAES/PDF/SAES-T-919.pdf http://standards/docs/SAES/PDF/SAES-T-928.PDF http://standards/docs/SAMSS/PDF/09-SAMSS-097.PDF http://standards/docs/SAMSS/PDF/15-SAMSS-502.PDF http://standards/docs/SAMSS/PDF/15-SAMSS-503.PDF http://standards/docs/SAMSS/PDF/16-SAMSS-520.PDF http://standards/docs/Standard_Drawings/PDF/AA-036025.PDF http://standards/docs/Standard_Drawings/PDF/AB-036273.PDF http://standards/docs/Standard_Drawings/PDF/AB-036326.PDF http://standards/docs/Standard_Drawings/PDF/AD-036874.PDF http://standards/docs/Forms_Data_Sheets/PDF/SA-7823.PDF http://standards/docs/Precommisioning/DOC/SA-P-040.DOC http://standar