22
Saudi Aramco: Company General Use 1 Saudi Aramco Efforts in Oily Wastewater Treatment and Reuse Thamer Almutairi Wastewater Management & Water Conservation Unit Environmental Protection Department

Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

  • Upload
    others

  • View
    22

  • Download
    2

Embed Size (px)

Citation preview

Page 1: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use 1

Saudi Aramco Efforts in Oily Wastewater Treatment and

Reuse

Thamer Almutairi

Wastewater Management & Water Conservation Unit

Environmental Protection Department

Page 2: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Outline

Environmental Stewardship Workshop

Background

Saudi Aramco Wastewater Generation

Saudi Aramco Standards & Regulations

Typical Oily Wastewater Treatment Technologies

Oily wastewater Reuse

Saudi Aramco Wastewater Re-use Plans

Conclusions

Page 3: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Water Resources in Saudi Arabia

Groundwater is Valuable

in Saudi Arabia

Page 4: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Renewable Freshwater Resources In Kingdom

Page 5: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Types & Sources of Wastewater

SanitaryWastewater

Processing Process Area Rain Runoff

Sour Water

HydrotestWater

Associated Water

DesalterWater

Tank Bottoms

CoolingWater

PlantRejects

TankDeballasting

Wastewater

Kitchens

ToiletsLaundry

OtherDomesticActivities

IndustrialWastewater

Environmental Stewardship Workshop

Page 6: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

- Saudi Aramco is generating over 31MMCMY of oily water sewer effluents

- Saudi Aramco is generating over 47MMCMY of sanitary wastewater

Wastewaters Generation Rates

Environmental Stewardship Workshop

Page 7: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Saudi Aramco Standards

SAES-A-104Wastewater Treatment, Reuse and Disposal

GI 151.006 Saudi Aramco Sanitary Code – Section # 2

GI – Water Conservation(Under Approval)

SAES-A-120 Regulated Vendors List for WastewaterTreatment Equipment

Wastewater Equipment SAMSS(Under Development)

Environmental Stewardship Workshop

Page 8: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

What is the Company doing?

Effective Wastewater Treatment and Disposal

Implementing a Water Conservation Program

Environmental Stewardship Workshop

Page 9: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Typical Oily Wastewater Treatment System

Raw Influent

Screening Grit

Removal

Primary Oil Water

Separation

Primary Oil/Water Separator

• Removal of large amount of oil and suspended solids from wastewater.

• Effluent requirements are typically 100 -300 ppm oil and TSS.

• API Separator –Most Common• CPI Separator

Page 10: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Raw Influent

Screening Grit

Removal

Primary Oil Water

Separation

Secondary Oil / Water Separation

Secondary Oil/Water SeparationTreatment Objectives

• Treatment objective is typically 30 to 5 ppm oil, dependent upon discharge requirements, or downstream treatment processes.

• Dissolved Air/Gas Flotation Separator (DAF or DGF Separators) –Most Common-pre-dissolves Gas in Wastewater-

• Induced Air/Gas Flotation Separator (IAF or IGF Separators) Gas is Dispersed into Small Bubbles in Wastewater.

• Walnut Shell Filter –Least Common

Typical Oily Wastewater Treatment System

Page 11: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Raw Influent

Screening Grit

Removal

Primary Oil Water

Separation

Secondary Oil / Water Separation

Equalization Tank

Wastewater Equalization Tank

• Smooth out variations in flow and contaminants

• Minimize hydraulic shock loading to process equipment

Typical Oily Wastewater Treatment System

Page 12: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Raw Influent

Screening Grit

Removal

Primary Oil Water

Separation

Secondary Oil / Water Separation

Equalization Tank

Biological Treatment

Biological Treatment

• In this process bacteria will react with Organic Chemicals and Nutrients in Oxygen present to produce Carbon Dioxide and Cell Mass .

• Conventional Activated Sludge • MBR• MBBR

Typical Oily Wastewater Treatment System

Page 13: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Raw Influent

Screening Grit

Removal

Primary Oil Water

Separation

Secondary Oil / Water Separation

Equalization Tank

Biological Treatment

Tertiary Treatment

Further Treatment

Treated Effluent

Tertiary Treatment

• Typical Applications• Provide additional treatment to meet strict wastewater

discharge requirements.• Provide additional treatment to allow wastewater to be

reused.

• Typical Treatment Methods• Filtration Membranes• Activated Carbon

Typical Oily Wastewater Treatment System

Page 14: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Reuse – New High Tech

Industrial Reuse• Combine Sanitary & Oily Wastewater• API & Walnut Shell Filters• MBR Treatment• Further Reuse

Page 15: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

TreatmentWastewater

RO Reject

BoilerBlowdown

Cooling Tower Blowdown

Oily Wastewater

Sanitary WW

Water Uses

Marine Disposal

Fire Water Make-up

Cooling Tower Make-up

Raw Water

IrrigationMBR

Blending

Previous Plan

PartialTreatment

Page 16: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Sour WaterStripper

BoilerBlowdown

Fire Training Wastewater

Oily Wastewater

Sanitary WW

Marine Disposal

Boiler Feed Water

Irrigation

Walnut Shell Filters

MBR

Page 17: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Oil Field Pressure Maintenance

Treatment to Control Oil & TSS in 100 ppm

Production Well GOSP’s Treatment

Pressure Maintenance

Page 18: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Saudi Aramco Research Outcome

EcoRight technologies: New Patent Biological treatment system for oily

wastewater It is a next generation carbon-assisted

biological treatment system incorporating the use of granular activated carbon (GAC) in the aeration tank(s).

Page 19: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Saudi Aramco New Projects

Refineries Projects Oily Wastewater system

Upgrade

Raw Influent

Full Treatment

RO Plants

Industrial Applications

Page 20: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Implement the New Water Conservation GI

Implement the Groundwater Equation Value to new project

Oily Sewer Effluents Reuse– Oil Field Pressure Maintenance– Process Utility Water

Wastewater Reuse Plans

Environmental Stewardship Workshop

Page 21: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Conclusions

The Company goal is to conserve valuable water resources.

The Company uses state-of-the-art processes to treat industrial and sanitary wastewater.

Typical Oily Wastewater Treatment Technologies for reuse

New Patent as outcome from the Company researches

Implement the Water Conservation Program

Environmental Stewardship Workshop

Page 22: Saudi Aramco Efforts in Oily Wastewater Treatment and Reusemail.sawea.org/pdf/2015/Techincal_Program_19/Thame...Saudi Aramco: Company General Use Saudi AramcoStandards SAES-A-104 Wastewater

Saudi Aramco: Company General Use

Thank you …

Environmental Stewardship Workshop