MASTER COPY - ORIGINAL NEW EDITION .xls

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

PHYSICAL CHECKS

QA-06-F1

REV. : 2

Customer : Dwg. No. : Circuit :Project :

CUBICLE CONSTRUCTION PHYSICAL CHECK1 PAINT FINISHING2 STRUCTURE FINISHING3 BREAKER OPERATION4 BOLT & NUT TIGHTENING5 BREAKER SCREW IN POSITION6 CASTELL KEYLOCK FUNCTIONING ( KEY )7 FIBRE / PLASTIC PARTITION8 NAME PLATE9 BUSBAR CLEARANCE10 R, Y, B & N STICKER11 DIMENSION(mm) Length : Depth : Height :

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

DIELECTRIC TEST

QA-06-F2

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . TEST EQUIPMENTINSULATION TEST VOLTAGE : 1000 VDC HIGH VOLTAGE APPLIED ( 1 MIN ) : 2500 VACB . TEST RESULTSINSULATION LEAKAGE INSULATION REMARKS TEST RESISTANCE CURRENT (mA) RESISTANCE AFTERBEFORE HV TEST (DURING HV HV TEST ( ACB / MCCBPOWER CIRCUIT (MEGA - OHM) TEST) (MEGA - OHM) STATUS )R-YBNE Y-RBNE B-RYNE N-RYBEPANEL TESTED : PASS / FAIL

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

COMPONENTS OPERATIONCHECKS

QA-06-F3

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A : PROTECTION RELAYCOMPONENT MAKE TYPE TRIPPING INDICATION RESET O/CE/F ELRB : METERINGOPERATION CHECK COMPONENT MAKE TYPEMOVEMENTAMMETER VOLTMETER WATTMETER PF METER KWH METER D P MC : SURGE PROTECTORBRAND MODEL NO. INDICATIONRemarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

CHANGEOVER MCCB CHECKS

QA-06-F4

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . MCCB DETAILSMAKE / MODEL NO : SERIAL NO : RATED CURRENT :CLOSING COIL : 240 VACTRIPPING COIL : UNDER VOLTAGE / SHUNT TRIP : 240 VACB . TEST AND INSPECTION RESULTS1) MECHANICAL INTERLOCK CHECK : YES NO A) MAIN MCCB ON - GEN MCCB CANNOT BE ON OK - B) GEN MCCB ON - MAIN MCCB CANNOT BE ON OK -2) ELECTRICAL CHANGEOVER TEST :I) MAIN DELAY TIMER ( MT ) SET AT : 5 SEC. II) GEN DELAY TIMER ( GT ) SET AT : 5 SEC. A) MAIN SUPPLY FAILURE, GEN SUPPLY AVAILABLE :- MAIN MCCB TRIPPED, GEN MCCB CLOSED AUTOMATICALLY AFTER GT SETTING TIME ELAPSED : TESTEDB) MAIN SUPPLY RESUME :- MAIN MCCB TRIPPED, GEN MCCB CLOSED AUTOMATICALLY AFTER MT SETTING TIME ELAPSED : TESTED

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

ATS CHECKS

QA-06-F5

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . ATS DETAILSMAKE / MODEL NO : SERIAL NO : RATED CURRENT :CLOSING COIL : 240 VACTRIPPING COIL : UNDER VOLTAGE / SHUNT TRIP : 240 VACB . TEST AND INSPECTION RESULTS1) MANUAL TESTA) ATS ON / OFF BY USING HANDLE TESTED2) ELECTRICAL CHANGEOVER TESTI) MAIN DELAY TIMER ( MT ) SET AT : 5 SEC. II) GEN DELAY TIMER ( GT ) SET AT : 5 SEC.A) MAIN SUPPLY FAILURE, GEN SUPPLY AVAILABLE :- ATS CHANGEOVER TO GEN SUPPLY AUTOMATICALLY AFTER GT SETTING TIME ELAPSED : TESTEDB) MAIN SUPPLY RESUME :- ATS CHANGEOVER TO MAIN SUPPLY AUTOMATICALLY AFTER MT SETTING TIME ELAPSED : TESTED

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

CHANGEOVR ACB( 2 NOS. ACB ) CHECKS

QA-06-F5 ( A )

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . ACB DETAILSMAKE / MODEL NO : SERIAL NO : RATED CURRENT :

CLOSING COIL : 240 VAC

TRIPPING COIL : UNDER VOLTAGE / SHUNT TRIP : 240 VAC

B . TEST AND INSPECTION RESULTS1) MECHANICAL INTERLOCK CHECK : YES NO A) MAIN ACB ON - GEN ACB CANNOT BE ON OK - B) GEN ACB ON - MAIN ACB CANNOT BE ON OK -2) ELECTRICAL CHANGEOVER TEST :

I) MAIN DELAY TIMER ( MT ) SET AT : 5 SEC. II) GEN DELAY TIMER ( GT ) SET AT : 5 SEC. A) MAIN SUPPLY FAILURE, GEN SUPPLY AVAILABLE :

- MAIN ACB TRIPPED, GEN ACB CLOSED AUTOMATICALLY AFTER GT SETTING TIME ELAPSED : TESTEDB) MAIN SUPPLY RESUME :

- GEN ACB TRIPPED, MAIN ACB CLOSED AUTOMATICALLY AFTER MT SETTING TIME ELAPSED : TESTED

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

CHANGEOVR ACB( 3 NOS. ACB )CHECKS

QA-06-F5 ( B )

REV. : 3

Customer : Dwg. No. : Circuit :Project :

TEST AND INSPECTIONS RESULTS1.) MECHANICAL INTERLOCK CHECKA) INCOMING ACB 1 & 2 ON => BUS-COUPLER ACB CANNOT BE ON OK B) INCOMING ACB 1 AND BUS-COUPLER ACB ON => INCOMING ACB 2 CANNOT BE ON OK C) INCOMING ACB 2 AND BUS-COUPLER ACB ON => INCOMING ACB 1 CANNOT BE ON OK2) ELECTRICAL CHANGEOVER TESTI) ACB 1 CLOSE DELAY SET AT : 5 SEC. III) ACB 2 CLOSE DELAY SET AT : 5 SEC. II) ACB 1 OPEN DELAY SET AT : 5 SEC. IV) ACB 2 OPEN DELAY SET AT : 5 SEC.A) INCOMING 1 SUPPLY FAILURE, INCOMING 2 SUPPLY AVAILABLE :- ACB 1 TRIPPED, BUS-COUPLER ACB CLOSED AUTOMATICALLY AFTER SETTING TIME ELAPSED : TESTEDB) INCOMING 1 SUPPLY RESUME :- BUS-COUPLER ACB TRIPPED, ACB 1 CLOSED AUTOMATICALLY AFTER SETTING TIME ELAPSED : TESTEDC) THE ABOVE TEST IS CARRIED OUT WITH INCOMING 2 : TESTED

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

CHANGEOVER CONTACTORCHECKS

QA-06-F6

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . CONTACTOR DETAILSMAKE / MODEL NO : SERIAL NO : RATED CURRENT :COIL VOLTAGE : 240 VACB . TEST AND INSPECTION RESULTS1) ELECTRICAL CHANGEOVER TEST :I) MAIN DELAY TIMER ( MT ) SET AT : 5 SEC. II) GEN DELAY TIMER ( GT ) SET AT : 5 SEC.A) MAIN SUPPLY FAILURE, GEN SUPPLY AVAILABLE :- CHANGEOVER TO GEN SUPPLY AUTOMATICALLY AFTER GT SETTING TIME ELAPSED : TESTEDB) MAIN SUPPLY RESUME :- CHANGEOVER TO MAIN SUPPLY AUTOMATICALLY AFTER MT SETTING TIME ELAPSED : TESTED

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

ELR CHECKS

QA-06-F7

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . ELR DETAILSMAKE / MODEL NO : SERIAL NO. : RATED CURRENT : RATED VOLTAGE : SETTING : TIME DELAY : B . TEST AND INSPECTION RESULTS1 ) TRIPPING TEST BY PRESSING THE TEST BUTTON :- TESTED2 ) TRIPPING TEST BY USING LOAD TESTER :- TESTED

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

PFR FUNCTIONAL TEST

QA-06-F8

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . POWER FACTOR REGULATOR DETAILSMAKE TYPE :NO. OF STEP SERIAL NO. :B . CAPACITOR BANK DETAILSMAKE TYPE : CAPACITANCEC.T RATIO C / K SETTING :REACTOR CONTACTOR :C . TEST RESULTSNO. OF MANUAL AUTO CONT. MCCB MICROFARAD (F)STEP :- IN OUT IN OUT I / L TYPE RATING RY YB BR123456789101112EXHAUST FAN FUNCTIONING TESTED :Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

AMF BOARD FUNCTIONALCHECKS

QA-06-F9

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . TIMER SETTING1 ) START TIMER (ST) : 5 SEC 4 ) SHUT DOWN TIMER (SDT) : 5 MIN.2 ) ATTEMPT START TIMER (AST) : 5 SEC 5 ) OIL PRESSURE TIMER (OPT) : 5 SEC3 ) FAIL TO START TIMER (FST) : 120 SEC.B . TEST RESULTS1 ) MANUAL START / STOP BY PRESSING THE START / STOP PUSH BUTTON :- TESTED2 ) AUTO START WHEN TNB SUPPLY FAILURE :- TESTED3 ) AUTO START WHEN A/O/M/T SWITCH SELECTED TO TEST POSITION :- TESTED4 ) GEN-SET AUTO STOP AFTER SDT SETTING TIME ELAPSED WHEN TNB SUPPLY RESTORED :- TESTED5 ) GEN-SET FAULT TEST :A) FAIL TO START D) OVER SPEEDB) LOW OIL PRESSURE E) LOW FUEL LEVEL C) HIGH WATER TEMPERATURERemarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

STARTER PANEL CHECKS

QA-06-F10

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . STARTER DETAILS1 ) TYPE OF STARTER : 2 ) MOTOR KW :COMPONENT MAKE TYPE REMARK LINE CONTACTORTRANS / DELTA CONTACTORSTAR CONTACTOR THERMAL OVERLOADRELAYB . TEST AND INSPECTION RESULTS CHECKED1 STRUCTURE FINISHING OK2 LOCAL START / STOP OK3 REMOTE START / STOP -4 AUTOMODE SYSTEM CHECK OK5 RUN / STOP / TRIP INDICATING LIGHTS OK6 SIGNAL TO REMOTE PANEL INTERFACE -7 SIGNAL TO FIREMAN SYSTEM INTERFACE -8 O/L CURRENT INJECTION TEST OK9 DIMENSION(mm) Length : Depth : Height :Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

O/C & E/F RELAY CHECK

QA-06-F11

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . RELAY DETAILSMAKE / MODEL NO. : SERIAL NO. : RATED CURRENT : AUX. VOLTAGE : O/C SETTING RANGE : E/F SETTING RANGE : O/C HIGH-SET SETTING RANGE : E/F HIGH-SET SETTING RANGE :B . TEST RESULTPHASE P.S (Is) T.M. OPERATING 2 X Is ( SEC. ) RESET TIME CURRENT ( A ) ( SEC. )R Y BE/FC . HIGH SET TESTINGPHASE SETTING CURRENT ( A ) TRIPPING CURRENT ( A ) RY B E/F

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

TRANDUCER CHECKS

QA-06-F12

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A . TRANSDUCER DETAILSTRANSDUCER FUNCTION : MANUFACTURER / TYPE / SERIAL NO. : TRANSDUCER INPUT : TRANSDUCER OUTPUT : TRANSDUCER AUXILIARY SUPPLY :B . TEST AND INSPECTION RESULTSINPUT CALCULATED OUTPUT ( DCMA ) TRANSDUCER OUTPUT ( DCMA )

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

PUNCH LIST

QA-06-F13

REV. : 3

Customer : Dwg. No. : Circuit :Project :

ITEM PANEL NO. DEFECTS REPAIRED RETESTED BY BY / DATE1234567891011121314Witnessed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

WALL-MOUNT PANEL CHECK

QA-06-F14

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A : PHYSICAL CHECK1 PAINT FINISHING OK2 BOLT & NUT TIGHTENING OK3 NAME PLATE OK4 BREAKER RATING & OPERATION OK5 R, Y, B & N STICKER OK6 DIMENSION(mm) Length : Depth : Height : OKB : METERINGCOMPONENT MAKE TYPE OPERATION CHECK AMMETER

VOLTMETER PF METER KWH METER D P MC : PROTECTIONCOMPONENT MAKE TYPE OPERATION CHECK O/C

E/F ELR ELCB SURGE

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :

SITEROUTINE TEST CERTIFICATEHATIMUDA SDN BHD

FLOOR STAND PANEL CHECK

QA-06-F15

REV. : 3

Customer : Dwg. No. : Circuit :Project :

A : PHYSICAL CHECK1 PAINT FINISHING OK2 BOLT & NUT TIGHTENING OK3 NAME PLATE OK4 BREAKER RATING & OPERATION OK5 R, Y, B & N STICKER OK6 DIMENSION(mm) Length : Depth : Height : OKB : METERINGCOMPONENT MAKE TYPE OPERATION CHECK AMMETER

VOLTMETER PF METER KWH METER D P MC : PROTECTIONCOMPONENT MAKE TYPE OPERATION CHECK O/C

E/F ELR ELCB SURGE

Remarks :

Tested By : Witnessed By : Name : Name : Date : Date :( If Required )Reviewed By : Name : Date :