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PLUMBER SAQA 91782 Learning Project 2 Identify, read and interpret engineering drawings and specifications Time allocation: 8 hours Learning Area 3 Read and interpret plans/drawings, specifications, documentations and standards APPRENTICE WORKBOOK Apprentice Name and Surname WORK IN PROGRESS NOT FINAL

SAQA 91782 - skills-green-economy.org · Before starting with the actual Learning Project, please familiarise yourself with the information on this page! How to use this workbook

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PLUMBERSAQA 91782

Learning Project 2Identify, read and interpret engineering drawings and specifications

Time allocation: 8 hours

Learning Area 3Read and interpret plans/drawings, specifications, documentations and standards

APPRENTICE

WORKBOOK

Apprentice Name and Surname

WORK IN PROGRESS

NOT FINAL

Before starting with the actual Learning Project, please familiarise yourself with the information on this page!

How to use this workbookThe DSPP learning support material provides additional teaching aids for the knowledge and practical skills modules based on the NOCC-A21 syllabus that was developed according to the new QCTO curriculum. The workbooks supplement the existing learning material available at the TVET colleges and consist of work assignments, which can be used by the lecturers as part of the assessments. The completed assessments will be filed in the Portfolio of Evidence (PoE) and form one of the admission requirements for the trade test at the end of the apprenticeship.

The workbooks focus on practical, workplace-driven aspects and contribute to personal growth and development of the apprentice. The focus is the apprentice!

The workbooks are arranged under headings (viz. Introduction to the Learning Project, Preparation, Theory, Work Assignments and Assessments, Further Development and Workplace Experience), using colours and icons to help the apprentice navigate easily through the workbook and are designed to suit the level of the apprentice. The mentioned time allocation is applicable to the knowledge and practical modules done at the TVET college only.

Below is a short description of the different sections of the workbook.

Introduction to the Learning ProjectOn page 4 of the workbook, the apprentice is introduced to the Learning Project. The section begins with a motivational quote, picture or story to inspire the apprentice to 'think out of the box' and to apply this mind-set to work with the workbook. With a short paragraph introducing the upcoming Learning Project, the apprentice will have an idea of how the practicals will be applied in class.

PreparationThe next heading "Preparation" is one of the most important parts of the workbook and can be used at the beginning of the Learning Project. The aim is to arouse the interest of the apprentices in the Learning Project by challenging them with problems and questions varying in difficulty and presented in a fun, creative and mostly scenario-based fashion. There is no pressure on the apprentices to have all the answers - this will encourage them to participate.

TheoryThe theoretical section entails the formal process of instruction as set out by the NOCC-A21. The lecturer is aware as to the desired outcomes and range of topics and he/she plans the process in such a way that training is effective and completed within the allocated time frame.

Work Assignments & AssessmentsWork assignments are completed by apprentices in order to assess their knowledge and skills and to determine effectiveness of the training against the stated outcomes. The assessments and evaluations are done objectively and present an opportunity to identify and schedule remedial activities. These must be formally agreed upon between the apprentice and the lecturer. Furthermore, the assessments serve as proof for the completed knowledge and practical skills modules in the Portfolio of Evidence (PoE).

Further Development & Workplace Experience"Further Development" aims to allow apprentices to delve deeper into the featured topics. The format may include references to websites, books, documents, projects or experiments. Lecturers do not formally keep track of apprentices’ activities in this section. The employment of the apprentices at the workplace is aimed to provide “real-life” work experience. The "Workplace Experience" section of the workbook ensures that apprentices complete a variety of tasks at the workplace.

ENJOY THE PROCESS!Page 2

WORK IN PROGRESS

NOT FINAL

LEARNING AREAS LEARNING PROJECTS

LA 1 Prepare and plan for work LP 1Identify, read and interpret architectural and building (basic construction) plans and drawings (incl. simplified sketches for instruction purposes and quantities)

LA 2Use and care of basic trade- specific hand- & power tools, measuring and testing devices, equipment and materials

LP 2 Identify, read and interpret engineering drawings and specifications

LA 3 Read and interpret plans/drawings, speci-fications, documentations and standards LP 3 Use plumbing manufacturer and supplier docu-

mentation

LA 4 Install and test below ground (waterborne) drainage system LP 4 Use plumbing regulations and standards (SANS)

LA 5 Install, maintain and test above ground soil, waste and vent systems

LA 6 Install and maintain basic sanitary ware fixtures (basin, wc, shower)

LA 7 Install and test cold and hot water distri-bution/ reticulation systems

Page 3

1

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1. INTRODUCTION TO THE LEARNING PROJECT 2

1

Figure 1

My progress in becoming aProfessional Plumber

Do you understand how much potential you have; what life you are capable of?

1. Introduction to Learning Project 2Plans, technical drawings visually communicate how something functions or is to be constructed. It is essential for communicating ideas in industry and engineering. To make the drawings easier to understand, familiar symbols, perspectives, units of measurement, notation systems, visual styles, and page layouts are used. Together, this constitutes a visual language, and helps to ensure that the drawing is clear and relatively easy to understand.

It is necessary for you to understand the trade-specific vocabulary and principles of communication within this context. In this learning project you will learn the basics for you to be able to communicate in a professional manner with all relevant role-players.

Page 4

There is no passion to be found playing small - in settling for a life that is

less than the one you are capable of living. Madiba

WORK IN PROGRESS

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2. PreparationOne definition of reticulation is "... a network of pipes used in irrigation and water supply..."

Using that definition, answer the questions after studying the plan below:

Figure1: House piping system

Pict

ure

cred

it: C

ontra

ctor

s 20

00, I

nc.

Add all missing captions / descriptions to the different parts of the network, including the key on the bottom right (1 - 8).

1

2

3

4

8

5

6

7

Page 5

2

2. PREPARATION

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Page 6

2

2. PREPARATION

Explain, as if to fellow apprentices, the principles of the system in detail.

WORK IN PROGRESS

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Study Figure 2 above, what is the main difference between the 2 systems (Figure 1 and Figure 2)? Why do you think system 2 is referred to as Dual Water Reticulation System?

Do you think such systems make sense in South Africa? If so, why?

Figure 2

Page 7

2

2. PREPARATION

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Page 8

2

2. PREPARATION

Study the floor plan on the right and answer the following questions:

Can you determine whether this plan has been approved / signed off?

Do you recognise any plumbing-related symbols on the plan? If so, name five and indicate where these have been used in the drawing.

Describe what you can observe with regard to the hot water reticulation system.

ww

w.c

once

ptdr

aw.c

om

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During your career in the field of plumbing you will not only come across many plumbing symbols but also many other standardised symbols to clearly distinguish and identify drawings and components thereof.

Try to match the symbols below with the correct name by drawing a line as indicated in the example (highlighted in red).

Page 9

2

2. PREPARATION

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Page 10

2

Questions I want to ask in class...

Interesting Facts on Paper Sheet Sizes

Metric format

• The formats are based on the metric measurement system. The area of the format A0 is equal to the metric area unit of 1 m².

AA0 = Width x Length = 841 mm x 1189 mm = 0,841 m x 1,189 m = 1 m²

• �The�ratio�between�the�length�and�the�width�equals�the�ratio�of�the�side�of�a�square�to�the�diagonal�of�a�square.

Width�:�Length�=�1�:�√2

• The�area�of�the�successive�format�(e.g.�A1�to�A0)�is�always�half�the�size�of�the�previous�one.

Size Paper Size (w x l) Drawing Area (w x l)

A0 841 mm x 1189 mm 831 mm x 1179 mm

A1 594 mm x 841 mm 584 mm x 831 mm

A2 420 mm x 594 mm 410 mm 584 mm

A3 297 mm x 420 mm 287 mm x 410 mm

A4 210 mm x 297 mm 200 mm x 287 mm

A5 148 mm x 210 mm 139 mm x 200 mm

2. PREPARATION

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3. Theory

Underpinning KnowledgeThe Underpinning Knowledge section is made up of the detailed description of what you should know and be able to do at the end of the Learning Project.

The lecturer will lead you through a process during which you will deal with these topics.

The Work Assignments and assessments are designed to test your understanding of the various topics.

My books for this Learning Project

Page 113. THEORY

3

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Page 123. THEORY

3

NOCC-A21 Learning Requirements

Practical Skills Modules ContentApprentices must be able to do/perform the following (hard and soft) skills:

Planning/ Preparation/ Sourcing/ Implementation/ Execution/ Processing

• Read and interpret title block and find drawing number

• Establish whether plans are approved/signed off and current

• Interpret plumbing-related symbols

• Locate and explain the purpose of the specifications

• Determine the servitudes and connection points

• Position the routing of the drainage or water system

• Extract the gradient from information given

• Position and layout of hot water reticulation

• Position and size of water connection

• Find reticulation and pipe sizing

• Fold drawings as per standards

• Store drawings according to standards

Underpinning Knowledge Modules ContentKnowledge of:

• SANS 10400, 10252 Part 1+2, 10254

• Sources of engineering drawings

• Engineering drawings, their key elements and purpose thereof

• Plumbing symbols and abbreviations on engineering drawings and their meaning

• The importance of approved and up-to-date plans

• Transfer of scale to actual measurements

• Appropriate folding, care and storage systems for plans

WORK IN PROGRESS

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4. Practical Work AssignmentsThe aim of the Work Assignments is to determine whether you understand the information that was presented to you during the previous sections and to determine whether you have mastered the necessary skills.

Individual assignments also assess your ability to function on your own, to think creatively and to solve problems - individual assignments are indicated with this icon:

Apart from everything else, group assignments measure your ability to work in a team, to communicate effectively, to lead and manage when called upon, etc. Those assignments are marked with this icon:

Auxiliary Calculation / Notes:

Page 134. PRACTICAL WORK ASSIGNMENTS

44WORK IN

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Page 14

4

4. PRACTICAL WORK ASSIGNMENTS

Work Assignment 1

ScenarioYour colleagues are currently busy with the plumbing installation of a free-standing family home in a lifestyle estate. In the evening they bring back the various plans to ask for some clarification. They have marked the different sections of the plan and want to know what the main purpose of each section is (see Annexure A).

Task 1.1

Discuss the section given to your group and present your findings to the class. Pay attention to the following:

1. Has the section been drawn using the relevant standard?

2. Which parts of the information is relevant to you as the plumber?

3. Is information missing? If yes, which information would you need?

WORK IN PROGRESS

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Work Assignment 2

ScenarioThe next morning, the project leader calls the secretary and informs her that he will be off duty for the next 3 weeks due to a sports injury he suffered the previous evening. Your boss asks you to stand in for the project leader and hands you the drawing (Annexure A) to familiarise yourself with the situation.

Task Study the drawing (Annexure A)and answer the following questions.

2.1

You were told that plans of this type were valid for a period of two years after being approved.

Has this plan (i) been approved, and (ii) is it still valid?

2.2

Arriving on-site, the client awaits you with some questions. As he is planning to install a photovoltaic system, he wants to know how far (in degrees) the house is orientated from North.

Explain how you can determine the exact orientation by only using the plan, a pen and a ruler.

Page 154. PRACTICAL WORK ASSIGNMENTS

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Page 164. PRACTICAL WORK ASSIGNMENTS

4

2.3

Make a sketch with all the information and calculate the angle in degrees.

2.4

After you have answered the client's question regarding the orientation of the house, you analyse the work that has been completed so far and assess what needs to be done next.

Your colleagues are currently digging the trench for the drainage section 1.

John, one of your workers always wants to know exactly how deep he has to dig in order to not waste time and energy.

Make a small sketch (top view and side elevation) for John and include the following information:

• Depth at the beginning of the trench [m]

• Depth at the end of the trench [dm]

• Fall of the drainage pipe [%]

• Width of the trench [mm]

WORK IN PROGRESS

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Page 174. PRACTICAL WORK ASSIGNMENTS

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Page 184. PRACTICAL WORK ASSIGNMENTS

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WORKPLACE SAFETY CHECK

Ref Personal Protective Equipment (PPE) Y/N Ref Hand Tools / Type and Condition Y/N

1 Eye and ear protection in use 18 Tools clean and in good condition

2 Personal protective equipment in use 19 Guards fitted where required

3 Correct type of gloves used 20 All hand tools approved / to standard

4 Safety harness in use 21 No defective tools used

5 Reflective clothing / hard hats in order

Condition of Work Area Lifting Gear / Ladders and Scaffolding

6 Working area safe to use 22 Inspect physical condition prior to use of ladders , complete checklist

7 Platforms, gates, guards, lockout in place/closed 23 Inspect physical condition prior to use of scaffolding, certified by authorised person, safe to use

8 Workers in safe position 24 Lifting equipment safe to use , certified by authorised person

9 No slippery conditions

Safety Devices and Protection Fire Equipment

10 All barricades effectively installed 25 All fire equipment in working area certified and safe for use

11 Signal system operational

12 Work permit in order

Portable Electrical Equipment Ventilation

13 Cords, plugs, switches inspected 26 All ventilation equipment in workplace operational

14 Operators using equipment trained Permit and Documentation

15 No faulty or sub-standard equipment / tools used 27 All permits and documentation in order and approved for specified task

16 Welding machine approved, registered, inspected Authorisation of Personnel

17 Safe weld device / soldering device installed and tested 28 All personnel qualified and authorised to perform

duties as required

PLUMBER SAQA 91782Learning Area 3, Learning Project 2

Apprentice name

Apprentice number

WORK IN PROGRESS

NOT FINAL

What safety issues do you consider important when assessing the work area and task?

Conduct a risk assessment (HIRA-Hazard Identification Risk Assessment) and complete all documentation.

WORKPLACE WORKPLACE HAZARD IDENTIFICATION MUST BE DONE DAILY BY THE CANDIDATE IN THE WORKPLACE

Also note and report hazards to and from workplace

ASSIGNMENT NUMBER

LEARNING AREA

HIRA-HAZARD IDENTIFICATION RISK ASSESSMENT

DATE

HAZARD NUMBER HAZARDS (DEVIATIONS) IDENTIFIED REMEDIAL ACTIONS TAKEN

SIGNATURES

Apprentice

Team Member

Safety Representative

Artisan

Supervisor

PLUMBER SAQA 91782Learning Area 3, Learning Project 2

Apprentice name

Apprentice number

Page 194. PRACTICAL WORK ASSIGNMENTS

44WORK IN

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Page 20

PLUMBER SAQA 91782Learning Area 1, Learning Project 9

Apprentice number

5. Assessment

GENERAL PROCESS ASSESSMENT (0 - 10 points per criteria)

EVALUATION CRITERIA

Excellent (9 - 10 points)

Very Good (7 - 8,5 points)

Good (5 - 6,5 points)

Average (3 - 4,5 points)

Below Average (0 - 2.5 points)

Participation

Attitude

Initiative

Creativity

Grasp

Knowledge

Precision

Safety

Assisting

Outcomes

TOTAL

General Process Assessment Result

WORK ASSIGNMENT 1 (0 - 10 points per criteria)

QUESTION / EVALUATION CRITERIA

TopicEvaluation

(0 - 10 points)

1.1.1 Correct evaluation regarding standard

1.1.2 Correct identification of relevant information

1.1.3 Correct assessment regarding the information

TOTAL

Work Assignment 1 Result (Total / 0,3)

PLUMBER SAQA 91782Learning Area 3, Learning Project 2

Apprentice name

5.ASSESSMENT

5

WORK IN PROGRESS

NOT FINAL

GENERAL EVALUATION (0 - 10 points per criteria)

QUESTION / EVALUATION CRITERIA

TopicEvaluation

(0 - 10 points)

G.1 Good understanding of the purpose of engineering drawings and plans

G.2 Good understanding of the interpretation of engineering drawings and plans

G.3Good understanding of plumbing layouts and calculations related to using engineering drawings

G.4 Good understanding of title block evaluations and approvals

TOTAL

General Evaluation Result (Total / 0,4)

TOTAL LEARNING AREA 3 LEARNING PROJECT 2 (0 - 10 points per criteria)

EVALUATION CATEGORY

TopicResult

(Base 100)

1 General Process Assessment

2 Work Assignment 1

3 Work Assignment 2

5 General Evaluation

TOTAL

Result Learning Area 3 Learning Project 2 (Total / 0,4)

WORK ASSIGNMENT 2 (0 - 10 points per criteria)

QUESTION / EVALUATION CRITERIA

TopicEvaluation

(0 - 10 points)

2.1 Correct evaluation of plan approval and validity

2.2 Detailed explanation regarding the orientation of the house

2.3 Correct and complete sketch of the house angle

2.4 Correct and complete sketch of the trench

TOTAL

Work Assignment 2 Result (Total / 0,4)

Page 215.ASSESSMENT

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Page 225.ASSESSMENT

ASSESSMENT RESULTS

Total Score Learning Area 3 Learning Project 2

SCORE COMPETENT NOT YET COMPETENT

Strong / Weak Areas

Suggested Remedial Effort

General Comments

(Lecturer)

Sign (Lecturer)

Date Name & Surname Lecturer Signature

Sign (Apprentice)

Date Name & Surname Apprentice Signature

5

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6. Further Development Draw the floor plan of this picture on a scale of 1 : 2.

The front of the house is facing North.

Assume that the geyser is situated in the roof above the door in the southeastern end of the drawing;

(i) indicate on your drawing the layout of your hot- and cold water piping system,

(ii) calculate the approximate type and length of piping you will need for your system.

front

66 FURTHER DEVELOPMENT Page 23

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77 WORKPLACE EXPERIENCE Page 24

7. Workplace Experience Make a detailed technical drawing of the floor plan of your place of work. Add a complete title block to the drawing. Pay special attention to servitudes and connection points, sewage and draining system routing, gradients and hot- and cold water reticulation.

Present the finished product to your mentor.

WORK IN PROGRESS

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