SANY CONCRETE PLACING BOOMS · The placing boom is much preferred by construction units for its convenient and rapid installation and great free standing height so as to provide great

SANY CONCRETE PLACING BOOMS

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QUALITY CHANGES THE WORLD

© Printed in China No.: May, 2015

Information on distributors

For continuous technical innovations, technical parameters are subject to change without notice. The machine on picture may include additional equipment. All rights reserved by Sany Heavy Industry, and the contents in any part of this catalog shall not be copied or plagiarized for any purpose without written permission of Sany Heavy Industry.

Designed and made by Sany Heavy Industry Market Department on March, 2014.® Registered trademark, counterfeiting not allowed. Copyright of Sany Heavy Industry Co., Ltd.SANY and identification SANY are trademarks or registered trademarks of Sany Heavy Industry Co., Ltd. throughout the globe, and shall not be used by anyone without written authorization of the company.

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Construction of Sany placing booms in the world’s tallest building, Burj Dubai Tower, UAE

Excellent quality, superhigh efficiency, rapid installation, dead-zone free and all-around rotating booms contribute to the incomparable unique quality of concrete placing booms.

As a sole domestic manufacturer of concrete placing booms with fully independent R&D and independent property rights, Sany is always adhering to the quality policy of “quality changes the world” to innovate and produce concrete placing booms characterized by safety and reliability, excellent performance, perfect service and complete variety. As of now Sany has possessed the largest domestic production base of placing booms and multiple models of placing booms. Sany has ever participated in construction of domestic and foreign top buildings including the world’s tallest building-UAE “Burj Dubai Tower”, the Europe’s tallest building-Russian Federal Building, the China’s tallest building-Shanghai Center, etc. Sany has been high recognized by the majority of users.

The placing boom is much preferred by construction units for its convenient and rapid installation and great free standing height so as to provide great convenience for constructors. It is particularly applicable to use in high-rise buildings and large-scale shopping centers.

Construction of Sany placing boom for floor installation in OASIS CENTER a large-scale shopping center in AL QUOZ Industrial District of Dubai, UAE.

THE LARGEST PRODUCTION BASE OF PLACING BOOMS IN THE WORLD

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In accordance with installation conditions, the boom systems are divided into integrated type and split type for customer’s option.

THE FIRST-CLASS BOOM TECHNOLOGY

Hoisting stability testBefore delivery each placing boom must be subject to strict stability test to ensure each placing boom is free of leakage, high-pressure resistant, stable in performance, safe and reliable.

Boom system fatigue testSelf-developed boom system fatigue tester carries out strict entity test for boom system structure of placing booms to guarantee durability, safety and reliability of boom systems.

Finite element analysisDesign by combining modern design means such as finite element analysis and structural optimization, etc. enables more reasonable structure, lighter weight and longer service life of placing booms to ensure their excellent performance.

Construction of Sany placing booms in the China’s tallest building “Shanghai Center”

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Full-hydraulic control, unexpected operating performance

Full-hydraulic control technology adopted for all movements of booms realizes stepless regulation of boom operation. Load-sensitive proportional control system with pressure compensation is employed to change the running speed of booms freely by regulating the angle of control lever so as to control speed freely and achieve the best operating performance.

Rapid installation, as fast as possibleExtensive application of modular design technology and rapid connecting devices realizes fast and convenient installation and hoisting of placing booms.

Top configuration, intelligentized electric control systemGerman Siemens PLC (programmable logic controller) is adopted, equipped with local control, wire remote control and 100m ultra long-distance remote control, four frequency bands can be selected with simple operation, comfort and convenience, high reliability.

PERFECT QUALITY CREATED BY SCIENCE AND TECHNOLOGY

Construction of Sany placing booms on Thailand Bouygues site

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Construction of Sany placing booms on Philippine site

Balance valve controls boom cylinder to guarantee safety

Balance valve control has precise placing and boom self-locking functions, which effectively prevent accidental falloff of booms to ensure safety and reliability.

Improvement of service life by 3-5 times with delivery pipe wear-resistant technique

Double-layer wear-resistant delivery pipes are adopted to improve service life up to 30,000-50,000m³, which is 3-5 times the service life of ordinary delivery pipes.

Telescopic supports with space beyond imagination

For placing booms installed in elevator shafts, the telescopic supports designed by Sany has independent climbing system that can satisfy installation in elevator shafts or on curved walls of different dimensions within a certain range so as to enable strong adaptability of products.

Fully automatic stepless lifting of climbing device, a magic weapon to win in technology

For climbing placing booms within floor, cylinder jacking is used to accomplish climbing of placing booms; for climbing placing booms within elevator shafts, climbing is jointly fulfilled by fully automatic stepless lifting climbing frame with double electric hoists and completing climbing of booms so as to improve efficiency, reduce labor intensity of workers and guarantee safety and reliability.

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Sany series placing booms can satisfy the needs of different short, medium and long placing radii from 15 to 41m in complete variety. Placing booms can be installed on floor, in elevator shaft, in tower type, onboard, in mobile type and dedicated for high-speed rail, etc.

VARIOUS CHOICE OF SOLUTIONPlacing booms for high-speed rail◆ Specially designed for standard prefabricated high-speed rail

beams and applicable to construction of high-speed rail beams in large workload and high reliability;

◆ Compact structure, economical and practical, high cost performance;

◆ Light weight, convenient for hoisting and movement;◆ Scope of application: construction of high-speed rail beams

prefabrication factories, granaries. nuclear power stations, roads and bridges, low-rise buildings, etc.

Climbing placing booms within floor◆ Installed inside the buildings, maximum use of placing radius,

maximal placing range, and highest availability of placing booms;◆ Convenient and rapid installation, only one hole reserved on

floorslab can install placing booms on the floor by means of climbing frame;

◆ Comfortable, capacious, safe and reliable operation and maintenance space;

◆ For large-area placing, multiple tower bodies can be installed to move upper loading booms onto different tower bodies for placing;

◆ Scope of application: construction of above 30m high-rise buildings.

Placing booms for high-speed rail

Climbing placing booms within floor

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Marine placing booms◆ Integral structural form and simpler installation;◆ Wide space and convenient operation and maintenance;◆ Good balance, strong overturning resistance, alarm function for

wind force, and strong wind load resistance;◆ Professional marine protective paint on steel surface for

corrosion resistance;◆ Multiple safety protections in electric control for safety and

reliability;◆ Scope of application: construction of buildings in special

operating environment including concrete ships, beaches, wharfs and cross-sea bridges, etc.

Climbing placing booms in elevator shafts◆ Installed inside the buildings, maximum use of placing radius,

maximal placing range, and highest availability of placing booms;◆ Installed by means of the existing elevator shafts without need of

opening on floor;◆ Telescopic climbing frame supports, applicable to installation in

elevator shafts of different dimensions from 2.0m~2.7m;◆ Strong wall bearing capacity can ensure safety and reliability of

equipment even for large-scale placing booms;◆ Climbing frames and supports have independent systems to

reduce labor intensity of workers;◆ Double installing functions, can also be installed on floor as floor

mounted placing booms;◆ Scope of application: above C30 concrete, construction of above

30m high-rise buildings.

Tower type placing booms◆ Placing booms are in general installed on foundations outside the

buildings with lower availability of placing radius;◆ It is not necessary to depend on buildings when tower body is low;◆ Truss-type tower body columns with strong wind load resistance,

ensuring safety and reliability;◆ Tower body adopts standard sections of tower crane and is

interchangeabe with standard sections of tower crane;◆ Self-lifting function enables lifting with increase of building height by

increasing standard sections based on the height of construction;◆ Available remote control at 100m ultralong distance without need of cab,

avoiding working at heights;◆ Scope of application: large-area placing projects including large-scale

foundations, industrial and civil buildings, nuclear power stations, high-speed rail beam prefabrication factories and hydropower dams, etc.

Mobile placing booms◆ Compact structure, economical and practical, high cost

performance;◆ Placed on level and solid planes for placing operation

without need of fixation;◆ Light weight convenient for lifting and movement;◆ Scope of application: high-rise buildings, nuclear

power station, large-area placing building construction, railways and bridges, etc.

Off-shore construction of Sany placing booms

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CONSTRUCTION CASES Sany placing booms are deeply preferred by domestic and foreign customers dependent on leading technology and excellent performance.Products are exported to over 20 countries and regions including, India, UAE and Russia, etc.

Optional hydraulic oil preheating units:Construction at -22°C: in winter of 2007 air temperature in Moscow had dropped to -22°C, Sany placing booms continued construction of Russia Federal Building.

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TECHNICAL PARAMETER

Climbing placing booms in elevator shafts Tower-type placing booms

Climbing placing booms in floor

Model HG28 HG33 HG36Max. placing radius 28.1 m 33 m 35.2 m

Rotation 365°Working ambient temperature (-20°C) ~ (+50°C)

Tower height 20mInstallation model Elevator wellClimbing speed (0.5~0.8) m/minClimbing mode Cylinder jack-up typePower supply 380 V, 50 HzMotor model Y160L-4 B35 IP54

Power 15 kWRotation speed 1460 rpm

System pressure 32 MPaOil tank capacity 180 LControl systems Radio-Cable-Manual

Pipeline cleaning mode Water/Dry cleaningWhether having counter weight No No 20.6t

Total approx weight 19.8t 20.3t NoBoom design 4Z

Pipeline diameter DN125 mmEnd hose length 3 m

1st sectionLength 7900 mm 9050 mm 9600 mm

Articulation 93° 92° 90°

2nd sectionLength 6700 mm 7900 mm 8465 mm


3rd sectionLength 6700 mm 7950 mm 8480 mm


4th sectionLength 6800 mm 7826 mm 8655 mm


Model HG28 HG33 HG36Max. placing radius 28.1m 33m 35.2m


Tower height 20 mInstallation model FloorClimbing speed (0.5~0.8) m/minClimbing mode Cylinder jack-up typePower supply 380 V, 50 HzMotor model Y160L-4 B35 IP54



Pipeline cleaning mode Water/Dry cleaningWhether having counter weight No No 20.6t

Total approx weight 17.1t 20.3t NoBoom design 4Z


1st sectionLength 7900 mm 9050 mm 9600 mm


2nd sectionLength 6700 mm 7900 mm 8465 mm


3rd sectionLength 6700 mm 7950 mm 8480 mm


4th sectionLength 6800 mm 7826 mm 8655 mm


Model HGT41Max. placing radius 40.5 m


Tower height 20 mInstallation model TowerClimbing speed 0.5~0.8 m/minClimbing mode Cylinder jack-up typePower supply 380 V, 50 HzMotor model Y225S-4-H B35 IP54



Pipeline cleaning mode Water/Dry cleaningWhether having counter weight Yes

Total approx weight 23t(with counter weight)Boom design 5RZ


1st sectionLength 9255 mm

Articulation 92°

2nd sectionLength 7060 mm

Articulation 180°

3rd sectionLength 6890 mm

Articulation 180°

4th sectionLength 9220 mm

Articulation 270

5th sectionLength 8152 mm

Articulation 240°

Mobile placing boomsModel HGY18

Max. placing radius 18 mRotation ±365°

Working ambient temperature (-20)~(+50)°CInstallation model mobile

Span between front and rear outriggers 4900 mm×4900 mmPower supply 380 V, 50 HzMotor model Y132M-4 B35 IP54

Power 7.5 kWRotation speed 1460 rpm

System pressure 20 MPaOil tank capacity 100 LControl systems Radio/Local

Pipeline cleaning mode Water/Dry cleaning Total approx weight (Inc. counter

weight) 7.8t

Counter weight 2.8tBoom mode 3R


1st sectionLength 7395 mm

Articulation 90°

2nd sectionLength 6260 mm

Articulation 180°

3rd sectionLength 4376 mm

Articulation 240°

Documents

SANY CONCRETE PLACING BOOMS · The placing boom is much preferred by construction units for its convenient and rapid installation and great free standing height so as to provide great