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SANTOS EAST JAVA OPERATIONS
Jhon h ginting-Sr Operations Manager
2
Self Introduction
John H Ginting –Tg Morawa 28 Aug ’66
ITB-Mechanical Engineer 90
Univ of Manchester- Eng Mngt 2010
ARCO+BP : since 1990 – Jan 09 2012
Asia Pacific Reliability Manager 2012
Santos Sr.Operations Manager: Jan 10 2012 -NOW
Roles experienced: Maintenance /Operations/Engineering/Project/HSE
Offshore Oil/Gas Operations: 20 years
Onshore LNG Processing Facilities: 5 years
3
Santos Indonesia Operations
Oyong Field
Grati OPF
Maleo Field
4
Indonesia Operations – Madura Strait
Oyong Platform
FSO
Production Barge
9.5 Km Pipeline
Wortel WHP
Ext. Oyong Platform
Grati OPF
Maleo Field
Peluang
Sampang PSCMadura Offshore
PSC
Operations Department
We deliver energy to our customers
• We operate, maintain, inspect and testing our wellsand plants to safely produce, separate, conditioning, storing and transferring the hydrocarbon to our customers
• East Java. and our Nations and global community needs energy and this need is growing
• We expect to be held to high standard in what we do• We strive to be EHS & process safety leader within our
company
Our Roles
We care deeply on how we produce hydrocarbon to our customers
What we stand for
• Safety is good business. Everything we do relies upon the safety of our workforce and communities around us.
• We care about the safe management of the environment • We respect the laws and regulations.• We hold the highest ethical standard and behave in ways
that earn the trust of others• We have determination to learn and to do thing better
Our Strategy
Wortel-Oyong-Grati-Maleo-Peluang-AndeAndeLumut
Whatever the strength of the individual, we will accomplish more by collaboration• Continue building-up the wells & process safety culture • Focus on equipment full life cycle reliability• Field planning integration• Production system flexibility• Agile organization & sites collaborations• Visible production performance • Constantly challenging the gap between the IPC (Installed
Production Capacity) and sales volume
How we do our jobs
We have a determination to discover to do things better
• What we operates are uneasy. We are unafraid to ask for help and actively seek feedback from others
• Operations Dept is the biggest budget and contract owner in the business and we will carefully search, strategize & manage our operational resources demands/supplies and its costs
• We will continuously improve the quality of our jobs
6
Operations 2017 Scorecard
Category KPI Target Remarks
Personal Safety
LTIFRTRCFRAv SeverityCorp Audit Close out actions
0<1
Report90% monthly
Process Safety
LOC – Tier 1SCMIM ComplianceWell Integrity Remediation Compliance
0>98%>98%100%
API 754 <=5 kg
Refer to WI Risk Matrix
Environment Incident onsequencePROPERISO14001
0Blue
Sustain
> moderate MDO/SMPMDO/SMP
Bu
sin
ess T
he
me
s
Support Growth Deliveries
Meliwis Operational Readiness /Dev Concept -I Q4
AAL FPSO/WHP Contracts installation support -I Q4
Other Prospects Development Conceptual-I Q4
Business Continuity
Cease Oil Production (SSP)-A Jun30
Existing Wortel Compressor Removal-Fi May10
SSP Compltd and New Ops Mode Start Up-A Sep30
MPP Facility Contract Extension-Fi Sep30
New Wortel Gas Comp Safe Start Up-I Sep30
Establish Safe 1st Condensate Lifting-Fi Jan30
Grati Prod Water Treatment Improvement-A Apr30
SMP New Org Capability In Place-Low Noise-I May30
Decision on Booster Comp Overhaul/Mitigation-F Apr30
Peluang Late Life Phase-2 Study/Test/Execute -F Jun30
MPP Subsidence Mitigations Cmpltd (flex hoses)-F Aug30
Camplong Ops Control Room Operational -I May30
O-4 Re-perforations Safe SIMOPS-I May30
TGC-2 Reinstallation and Safe Start Up -F Mar30
Sampang Pipelines Integrity Status Decision-F Mar30
Gas Custody Meters Re Certification –MDO/SMP-F May30
Operational Excellence Programs
Sampang Safety Case/ERP Re-Validations Jun30
Strengthen Santos Operations Way (SOW) Mar30
RBI Strategy In Place Pipelines/Vessels/PSV Jul30
Project Risks Control Full Enforcement
Lic
en
ce
to
Op
era
te
Safety & Facilities Integrity Reliable & Hi Production Volume Lower Cost
Santos Madura Offshore (Maleo) has
reached 10 years Non Lost Time
Incident (NLTI) about 3653 days of work
and 1,902,060 manhours of Non LTI on
Monday, September 29, 2016
NLTI Reward & Recognitions
The Collaboration Team
NLTI Reward & Recognitions
Grati OPF facility has reached 7 years
Non Lost Time Incident (NLTI) about
2,556 days of work and 1,617,583
manhours of Non LTI on Monday,
September 19, 2016
Oyong Facility has reached 9 years
Non Lost Time Incident (NLTI) about
3,289 days of work and 3,448,586
manhours of Non LTI on Wednesday,
September 21, 2016
Government Recognitions
NLTI Reward & Recognitions
Santos Indonesia was rewarded with the PATRA NIRBHAYA KARYA Award for two Profit Sharing Contract companies for their safety performance.There are six types of oil and gas business: Exploration, Exploitation, Processing, Transportation, Storage and Trade, divided into three categories: UTAMA (Primary), MADYA (Intermediate), PRATAMA (Basic)
Santos (Sampang) Pty Ltd is grouped into the Exploitation companies in the MadyaCategory with more than 100 workers while the manhours totalled 5,428,248 from September 2007 through May 2016. Santos was presented with the SILVER AWARD
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OPERATIONS DEPT EHS PERFORMANCE KEY STRATEGIES
TGC#1
11
Sampang Production Facilities
12
Madura Offshore Facilities
RENCANA KEGIATAN Melepas FPSO Seagood & FSO SPJModifikasi Oyong WHP, Grati & Camplong
13 |
Release
Oyong WHP • Control System• Allocation Meter• Power generation• Utilities• Flare/Venting• Piping modification• Structural
Modifikasi
Grati• Condensate stabilisation unit• Produced water treatment
unit• Change compressor
configuration
Modifikasi
Camplong• Operations camp
Modifikasi
Kondisi aktual
Rencana – Gas Mode
Grati, Oyong and Wortel WHP modification
• All Cellar deck main structure, support and radio tower install• 13.5 Tons materials installed with No accident and injuries.• Continue for panel support installation
Critical Milestones• Naked flame activities is
complete at Oyong WHP safely & equipt demob – 5 April 2017
Execution milestone:• Complete welding on: Stairway,
and E&I support• Scope for Sampang shutdown
phase#1 – May 2017.• First draft of High level
procedure for Seagood and SPJ decommissioning
• Offshore integration leader assigned
• Operations readiness work program
• PLC FAT and delivery to OBL
Gas Onshore Compressor Project
Engineering:• Risk Assessment for Shutdown work at
Surabaya on 12 April 2017 is complete• Design Review is complete• Revised EHS Plan Routing for Approval
Contract & Procurement:• AFE approval process• Final Quotation on progress from Indoturbine• Kick Off Meeting with KRS and VICO
Commence for dismantle process at Nilam Sat 4Risk assessment for Shutdown work and Design review is complete
Equipment Dismantling at VICO:Commence for Compressor skid removal at Nilam Sat 4, starting for dismantling Pipe Spool
SKKMigas AFEProject Summary (PS) is approved
SANTOS 201616 |
Leak from 8” pipe outlet of TGC#1 after cooler
Asset Integrity
• Leak (pin hole) was found on Oct 28th, 2016 during operator patrol. Leak location was at 8” pipe outlet of TGC-1 After Cooler 23-HA-212, at the upstream of 23-SDV-103
• Immediate action performed by temporary wrapping the leak location• Follow up inspection performed by UT scanning and MPI, found 2 linear crack indications• Piping fabrication completed on November 14th, 2016 in Cikarang and installed on November
17th,2016 at Maleo Producer Platform
Background and Description
Leak location outlet TGC#1 after cooler, found on October 28th, 2016
Inspection Follow Up Fabrication Installation
Immediate action• Operation of TGC#1 S/D and switched
to TGC#2• Temporary patched and wrapped leak
hole area
Piping wall thickness scanning. Result: No signification thickness loss
MPI performed on piping section Result: Found 1 spot and 2 linear crack
indicationsNew piping spool packaging and ready
to sent to Maleo
Fabrication pipe spool completed, final assembly and check prior to hydrotest
New piping spool installation at Maleo Producer Platform
Tightening joint of new piping spool
Impeller After Cleaning
Discharge Stub Shaft(Labyrinth undersize)
Center Stud Run out(10 thou, tolerance 2 thou)
Discharge Stub Shaft(Consider in Good Condition)
MALEO TGC – 2 Disassembly Compressor Findings
Great Santos-Contractor Team Work on Cost Saving Initiative
Reduction Diesel Fuel on FSO SPJ by running single generator
SANTOS 201618 |
SANTOS 201419 |