PowerPoint Presentation

Santhalakshmi RSM Engineering Solutions Pvt. Ltd.,

Of1st Year

Serve the Industry with Quality On Time At Competitive Price

Santhalakshmi RSM Engineering Solutions Pvt. Ltd.,SRSMES is a growing Cement Plant and Waste Heat Recovery (WHR) System designer and supplier of machinery in collaboration with reputed machinery suppliers. Have good engineering consultancy capability. Our Managing Director Mr. R.S.Mani, has served for MNCs and played a key role in winning orders and executing several projects.We provide comprehensive range of services and solutions to our clients technical and project management needs.

New Cement Plant Design Small Projects Customized Solutions Modernization, Improvements & Upgrade Process Plant Audit Plant Operational Support Perform, Achieve, Trade (PAT) Waste Heat Recovery System Alternate Fuel Solutions Onsite Training

Our Capabilities

JK LAKSHMI CEMENT SIROHI LINE-I PH UPGRADATIONSuccessfully upgraded and increasing the capacity from 3300 to 4500 TPD Excess air Calciner was replaced by New In-Line Calciner and Tertiary Air Duct.Three PH cyclones modifications were completed. Three more PH cyclones engineering completed and will be executed during next shut down.

GUJARAT SIDHEE CEMENT PYROPROCESS UPGRADATIONSeparate Line Calciner Preheater - Successfully modified the Cyclones 3 & 4 in both Kiln and Calciner towersCapacity increased from 4000 to 4600 TPD Substantial savings in pressure drop of 50-135 mmwg per cyclone was achieved Good savings in Sp. Power consumption.

ULTRATECH CEMENT, RATNAGIRI CEMENT MILL SEPARATOR REPLACEMENT

Designed and Supplied Cement Mill Separator successfully on timeCapacity will increase with this latest design separatorSpecific power consumption will reduce considerably

CHETTINAD CEMENT PULIYUR - PYRO UPGRADATION

PH Cyclones 2 & 3 were upgraded.Substantial savings in pressure drop, 50 mmwg per cyclone and savings in specific power consumption of 0.4 kWh/ton in PH fan were achievedCalciner up-gradation is being planned to increase the residence time and to fire pet coke

CHETTINAD CEMENT PULIYUR - PYRO UPGRADATION

PH Cyclones 4 & 5 Engineering completed and will be modified during next shut down.Substantial savings in pressure drop, 50 mmwg per cyclone and savings in specific power consumption of 0.4 kWh/ton in PH fan envisagedCooler up-gradation is being planned to reduce the specific fuel consumption by 3 Kcal/kg cl and reduce wear

JK LAKSHMI CEMENT SIROHI LINE-I WHRS AQC

Successfully designed ,supplied and commissioned WHRS-AQC Boiler in collobaration with VEESONSSteam generation up to 8.0 TPH achieved against guaranteed 6.2 TPHOverall power generation increased

Nagarjuna Cement, simhapuri

Operational Support Contract for one year period to improve the performance of the Plant, Capacity, Fuel, Power consumption and Raw Mix optimization in the following areasLine 1 pyro processLine 2 pyro processRaw grinding - Vertical Roller MillCoal grinding - VRM & Ball MillVarious cement grinding systems

Supply & ServicesCement Plant Design and Supply

Complete Cement Plant Design and Supply.Overall Exposure and capabilities are high in all sections viz. Pyroprocess, WHRS, Alternative Fuels, Raw, Coal and Cement grindings.Consultancy services. High Degree of Technical Expertise in Cement Plant Design & Engineering, Operation, Commissioning and Maintenance.

Plant UpgradeExpertise in Cement Plant up-gradation with unique skills and possess highly experienced professionals.Customized and best Solutions are provided in up-gradation instead of standard solutions.

Waste Heat Recovery SystemComplete design of WHRS for the cement plant.WHRS Engineering and Supply with reputed Suppliers.SRSMES can conduct audit / feasibility study to establish the availability of hot gases from Pre Heater and Cooler and calculate the Possible Power Generation.Up-gradation of WHR With expert knowledge on cement plant our WHRS solutions are customised

Alternate FuelsDesign a suitable alternative fuel feeding system.Calculation of alternative fuel substitution rate.

Plant AuditsEstablish the present performance, identify the bottlenecks and scope for improvement. Suggestion of methods to improve overall process and operation, increase production, improve fuel efficiency, reduce the power consumption, gaseous emissions and the overall plant operating costs.

Cement Plant Process TrainingCustomized Training modules in Cement process, Chemistry and Process measurements & plant performance evaluation.

Perform Achieve Trade (PAT)Based on the process audit, recommendations are provided to match the PAT rules in order to improve the efficiency of the plant.

Plant Operational SupportWe will enter into a Contract for 1 year duration with the customer and send our expert for 2 days every month to support plant operation and optimize the plant.

Complete process analysisSpecialists will visit and carry out complete analysis of the plant. Prime challenges will be identified. Baseline parameters will be established.

Expert suggestions to eliminate prime challengesSuggestions to eliminate the prime challenges will be offered. Plant personnel will implement the same and send the feedback. SRSMES will analyse the reports and further improvements will be suggested.

Continuous support for sustaining and enhancing the capacityIn addition from eliminating the challenges identified, capacity enhancement possibility in different sections will be studied and improvements required will be suggested.Plant Operational Support

Exploring possibilities for efficient fuel and power consumptionFuel & Power consumption will be calculated and support offered to reduce the same to optimum value. This ultimately reduces the operating cost.

Suggestions for improving raw mix and reduce production costRaw material details will be studied and possibilities to improve raw mix design will be explored.

Suggesting and executing essential modifications and up-gradationModifications necessary to improve plant performance will be proposed. Engineering and design for the same will be submitted as a separate proposal .Plant Operational Support

CORPORATE AND BUSINESS AGREEMENT

MOU with IKN (Global) on selected WHRSIKN is a German based cement plant supplierEngineering and Design by SRSMES Joint venture on supply of WHRSAgreement with FIVES-FCBFIVES-FCB is a 200 years old French supplier of complete cement plantFives-FCB has various ranges of grinding mills including HoromillSRSMES and FIVES will jointly promote grinding technology/Products to Indian customer.

ORDERS REFERENCE LIST S.NoPlant NameScope of Work1 My Home Cement, AP Pyroprocess audit and feasibility from 2600 TPD to 3000 TPD2 Nagarjuna Cement, AP Plant audit and feasibility study for Line-1 & 23 UltraTech Cement, Ratnagiri Cement Grinding system audit4 JK Lakshmi, Sirohi Line-1 AQC boiler for existing WHR system 5 JK Lakshmi, Sirohi Line-1 PH upgradation from 3300 TPD to 4500 TPD6 Gujarat Sidhee Cement PH upgradation, TAD modification, Raw mill internal and system modification to enhance from 4000 TPD to 5000 TPD7 Chettinad Cements, Karikkali Line 2 complete plant audit

S.NoPlant NameScope of Work8 Chettinad Cements, Ariyalur Line 1 & 2 complete Plant audit9 Chettinad Cements, Puliyur Complete Plant audit10 Chettinad Cements, Kallur Pyroprocess, Cooler & Waste Heat recovery system optimization11 JK Lakshmi, Durg Plant up gradation feasibility from 4500 TPD to 6000 TPD12 JK Paper Ltd., Rayagada Feasibility Study to setup a new green field cement plant13 Shree JayaJothi, (My Home) Process audit for capacity enhancement from 5100 to 6000 TPD14 Chettinad, Puliyur Feasibility study for implementing Waste heat recovery system15 JK Lakshmi, Sirohi Feasibility study for Waste heat recovery system for Line-1,2 &3ORDERS REFERENCE LIST

S.NoPlant NameScope of Work16UltraTech,Narmada Cement, Ratnagiri GU, MaharastraCement Grinding Separator upgradation - Engineering & Supply Order17Chettinad Cement Corporation Ltd., Puliyur Cement WorksPreheater stage-2,3,4&5, Calciner & Cooler Upgrade - Engineering Order18Binani Cement Ltd., RajasthanLine-2, 7800 tpd Pyroprocess process audit for overall system improvement19Mangalam Cement Ltd., Morak, RajasthanFeasibility study for conversion of coalmill (ballmill) system to flyash drying system - consultancy & engineering study20Binani Cement Ltd., RajasthanLine-1, 6000 tpd Pyroprocess process audit for overall system improvement21Binani Cement Ltd., RajasthanFour numbers Cement Grinding System Process audit for overall improvement22Sanghi Industries Ltd., GujaratSemi-finish grinding system process audit 23UltraTech,Narmada Cement, JaffarabadCement grinding system process auditORDERS REFERENCE LIST

S.No.Plant NameScope of Work24UltraTech,Narmada Cement, MadgallaCement grinding system process audit25Chettinad Cements, KarikkaliComplete Plant audit for Line-1 26JK Lakshmi, SirohiConsultancy for Line-1 Pyroprocess optimization27Chettinad Cements, AriyalurComplete Plant audit for Line-228Nagarjuna Cement, Simhapuri, A.PPlant Operational support for Pyroprocess, raw grinding, coal grinding & cement grinding for Line-1 & Line-229UltraTech Cement, KotputliPyroprocess study30Dalmia Cement, DalmiapuramPyroprocess study

31UltraTech Cement, TadipatriPrecalciner study

ORDERS REFERENCE LIST

Contact DetailsSanthalakshmi RSM Engineering Solutions (P) Ltd.,# 3308, Block 3, TVH Svasti, Eswaran Koil Street, Thoraipakkam, Chennai 600 097 Tamilnadu, IndiaWeb : www.srsmes.comE-mail : info@srsmes.comTel : 91 44 2985 7765null133507.97