SANTA T STO - No Utility Bills · This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy

R

www.quadrafire.com 7050-128F November 21, 2011

SANTA FE PELLET STOVE

Owner’s ManualInstallation and Operation

SANTAFE-MBK

Model:

WARNING

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.

• Donotstoreorusegasolineorotherflam-mablevaporsandliquidsinthevicinityofthisoranyotherappliance.

• Donotoverfire-Ifanyexternalpartstartstoglow,youareoverfiring.Reducefeedrate.Overfiringwillvoidyourwarranty.

• Complywithallminimumclearancestocom-bustiblesasspecified.Failuretocomplymaycausehousefire.

Checkbuildingcodespriortoinstallation.• InstallationMUSTcomplywith local, regional,state

andnationalcodesandregulations.• Contactlocalbuildingorfireofficialsaboutrestrictions

andinstallationinspectionrequirementsinyourarea.

CAUTION

Testedandapprovedforwoodpelletsandshelledfieldcornfuelonly.Burningofanyothertypeoffuelvoidsyourwarranty.

CAUTION

O-T LTested and Listed by

PortlandOregon USA

OMNI-Test Laboratories, Inc.C US

SAVE THESE INSTUCTIONSCAUTION

• Importantoperatingandmaintenance instruc-tionsincluded.

• Leave thismanualwithpartyresponsibleforuseandoperation.

• Read,understandandfollow these instruc-tionsforsafeinstalla-tionandoperation.

DO NOTDISCARD

WARNING

Hot glass will cause burns.• Donottouchglassuntilitiscooled• NEVERallowchildrentotouchglass• Keepchildrenaway• CAREFULLYSUPERVISEchildreninsameroom

asfireplace.• Alert children and adults to hazards of high

temperatures.High temperatures may ignite clothing or other flammable materials.• Keep clothing, furniture, draperies and other

flammablematerialsaway.

HOT SURFACES!

GlassandothersurfacesarehotduringoperationANDcooldown.

Page2 7050-128F November 21, 2011

Santa Fe Pellet Stove R

Hearth&HomeTechnologieswelcomesyoutoourtraditionof excellence! In choosing aQuadra-Fire appliance, youhaveourassuranceofcommitmenttoquality,durability,andperformance.Thiscommitmentbeginswithour researchof themarket,including ‘Voice of the Customer’ contacts, ensuring wemakeproducts thatwillsatisfyyourneeds.OurResearchand Development facility then employs the world’s mostadvancedtechnologytoachievetheoptimumoperationof

ourstoves,insertsandfireplaces.Andyetweareold-fash-ionedwhenitcomestocraftsmanship.Eachunitismeticu-louslyfabricatedandsurfacesarehand-finishedforlastingbeautyandenjoyment.Ourpledgetoqualityiscompletedaseachmodelundergoesaqualitycontrolinspection.Wewishyouandyour familymanyyearsofenjoyment inthewarmthandcomfortof yourhearthappliance. ThankyouforchoosingQuadra-Fire.

SAMPLE: CLEARANCE TO COMBUSTIBLES LABELLOCATION: Back side of left side panel.

Manufactured Date

Serial Number

Model Name

Test Lab & Report No.

Listed Solid Fuel Room Heater/Pellet Type. Also suitable for Mobile Home Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.Tested to: ASTM E1509-95, ULC S627-00, ULC/ORD-C1482-M1990 Room Heating Pellet BurningType, (UM) 84-HUD FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.Input Rating: 30,000 Btu's/hrElectrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.Route power cord away from unit. Do not route cord under or in front of appliance.DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual.Keep viewing and ash removal doors tightly closed during operation.

U.S. ENVIRONMENTAL PROTECTION AGENCYThis model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].

2010 2011 2012 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC

7050-129DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE Made in China./Fait Aux Chine

CAUTION:HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.ATTENTION:CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

Testé à: ASTM E1509-95, ULC S627-00, ULC/ORD-C1482-M1990 Room Heating. Pellet Burning Type, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.Puissance de Rendement: 30,000 Btu's/hrPuissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.

Appareil de chauffage de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

1445 Highway NorthColville, WA 99114

Manufactured by:Fabriqué par:

R

Report / Rapport061-S-74-6.2

SERIAL NO. / NUMÉRO DU

Santa Fe Pellet Stove

The non-combustible floor protector must be 1/2" (13mm) minimum thickness, "k" value = 0.49, Type II thermal protection R = 1.0 or greater.

FLOOR PROTECTION / PROTECTION DU SOL

*Non-combustible floor protection must extend beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation. RECOMMENDED IN USA; REQUIRED IN CANADA

Le protecteur de plancher doit être d'un minimum de 1/2" (13mm) d'épaisseur,'k" value = 0.49, Type II thermique R=1.0 au une plus grande de matériel incombustible ou équivalent.

*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée pour une installation de ventilation horizontale ou sous un adapteur de ventilation de dessus pour une installation verticale. ÉTATS-UNIS-RECOMMANDÉ; CANADA - REQUIRENT.

www.quadrafire.com

007O-T LTested and

Listed byPortland

Oregon USA

OMNI-Test Laboratories, Inc.C US

G= 2 in.H*=2 in.I = 6 in.

G

I

*H

G

USA

G

I

*H

G

G= 203mm.H*=51mm.I = 152mm.

CANADA

SAMPLE

NOTE: Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

R

November 21, 2011 7050-128F Page3


Section 1: Listing and Code Approvals A. ApplianceCertifications......................4 B. MobileHomeApproved......................4 C. GlassSpecifications............................4 D. ElectricalRating..................................4 E. BTU&EfficiencySpecifications..........4

Section 2: Getting Started A. Design,Installation&Location Considerations....................................5 B. LocatingYourAppliance&Chimney..6 C. ThermostatLocation...........................6 D. Draft....................................................6 E. NegativePressure..............................6 F. AvoidingSmokeandOdors................7 G. FireSafety..........................................8 H. Tools&SuppliesNeeded...................8 I. InspectAppliance&Components andPre-UseCheckList......................8

Section 3: Dimensions & Clearances A. ApplianceDimensions........................9 B. ClearancestoCombustibles...............10 C. HearthRequirements..........................11

Section 4: Vent Information A. Chimney&ExhaustConnection.........12 B. VentingTerminationRequirements....12 C. PelletVentingChart............................13

Section 5: Venting Systems A. Alcove.................................................14 B. Vertical-Interior..................................15 C. ThroughtheWall&Vertical-External15

D. VerticalIntoExistingClassAChimney15 E. Masonry..............................................16

F. AlternateMasonry...............................16 G. ThroughtheWall.................................17

Section 6: Mobile Home..................................18

Section 7: Appliance Set-Up A. OutsideAirKit.....................................19 B. TopVentAdapter................................20 C. RearVentAdapter..............................21 D. OptionalGrilleInstallation.....................21 E. LogSetPlacement..............................22 F. ThermostatInstallation........................22

Section 8: Operating Instructions A. Combustible&Non-Combustible Material...............................................23 B. FuelSize,Material&Storage.............23 C. GeneralOperationInformation...........24

D. BeforeYourFirstFire.........................24E. StartingYourFirstFire........................24

F. FireCharacteristics.............................25G. FeedRateAdjustment.......................25H. IgnitionCycles....................................25

I. FrequentlyAskedQuestions...............26

Section 9: Troubleshooting............................27-29Section 10: Maintaining & Servicing Appliance A. ProperShutdownProcedure...............30 B. QuickReferenceMaintenanceGuide........30 C. GeneralMaintenance&Cleaning.......30-33 D. HighAshFuelContentMaintenance..34 E. SootorCreosoteFire..........................34 F. Blower&SnapDisc#2Replacement.35-36 G. IgniterReplacement............................37 H. Baffle&BrickRemoval.......................37 I. Baffle&BrickReplacement................38 J. GlassReplacement.............................39 K. Broken/DamagedComponent............39 Section 11: Reference Material A. ComponentFunctions.........................40-41 B. ComponentLocations.........................42

C. ExplodedDrawing...............................43 D. ServiceParts&Accessories...............44-47 E. Service&MaintenanceLog................48-49 E. WarrantyPolicy...................................50-51 G. ContactInformation.............................52

TABLE OF CONTENTS

Safety Alert Key:

• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.• NOTICE:Indicatespracticeswhichmaycausedamagetothefireplaceortoproperty.

Page4 7050-128F November 21, 2011


1 Listing and Code Approvals

A. Appliance Certification

C. Glass Specifications

E. BTU & Efficiency Specifications

Thisapplianceisequippedwith5mmceramicglass.Replaceglass only with 5mm ceramic glass. Please contact yourdealerforreplacementglass.

This appliance is approved formobile home installationswhennotinstalledinasleepingroomandwhenanoutsidecombustionairinletisprovided.Thestructuralintegrityofthemobilehomefloor,ceiling,andwallsmustbemaintained.TheappliancemustbeproperlygroundedtotheframeofthemobilehomeanduseonlylistedpelletventClass“L”or“PL”connectorpipe.AQuadra-FireOutsideAirKitmustbeinstalledinamobilehomeinstallation.Note: The appliance is also approved for installation into a shop.

B. Mobile Home Approved

NOTE: Thisinstallationmustconformwithlocalcodes.IntheabsenceoflocalcodesyoumustcomplywiththeASTM E1509-95, ULC S627-00, ULC/ORD-C-1482-M1990, (UM) 84-HUD,

D. Electrical Rating115VAC,60Hz,Start4.1Amps,Run1.1Amps

*BTUoutputwillvary,dependingonthebrandoffuelyouuse inyourstove. Consult yourQuadra-Firedealer forbestresults.

NOTE: Hearth&HomeTechnologies,manufacturerofthisappliance,reservestherighttoalteritsproducts,theirspecificationsand/orpricewithoutnotice.

Particulate Emis-sions Rating: 0.7grams/hr

*BTU Output: 8,000-30,000/hrHeating Capacity: upto1,500sq.ft.depending

onclimatezoneHopper Capacity: 60lbsFuel: WoodPelletsorShelledCornShipping Weight: 240lbs

Model: SantaFePelletStoveLaboratory: OMNITestLaboratories,Inc.Report No. 061-S-77d-6.2Type: SolidFuelRoomHeater/Pellet

FuelBurningTypeStandard: ASTME1509-04andULCS627-

00,ULC/ORD-C1482-M1990RoomHeaterPelletFuelBurn-ingtypeand(UM)84-HUD,MobileHomeApproved.

TheSantaFePelletStovebyQuadra-FireisexemptfromEnvironmentalProtectionAgencycertificationunder40CFR60.531bydefinition[WoodHeater(A)“AirtoFuelRatio].

WARNING! Risk of Fire! Hearth&HomeTechnologiesdis-claimsanyresponsibility for,andthewarrantyandagencylistingwillbevoidedbythebelowactions.DO NOT: • Installoroperatedamagedappliance • Modifyappliance • InstallotherthanasinstructedbyHearth&Home

Technologies • Operatetheappliancewithoutfullyassemblingall

components • Overfire • InstallanycomponentnotapprovedbyHearth&

HomeTechnologies • InstallpartsorcomponentsnotListedorapproved • Disablesafetyswitches

Improper installation, adjustment, alteration, service ormaintenancecancauseinjuryorpropertydamage.Forassistanceoradditionalinformation,consultaqualifiedinstaller,serviceagencyoryourdealer.

NOTE: Some generator or battery back-up systems may not be compatable with the micro-processor elec-tronics on this appliance. Please consult the power supply manufacturer for compatable systems.

R

November 21, 2011 7050-128F Page5


2 Getting Started

A. Design, Installation & Location Consider-ations

Warning! Risk of Fire Damagedpartscould impairsafeoperation.DoNOTinstalldamaged,incompleteorsubstitutecomponents.

1. Appliance Location

NOTICE: Checkbuildingcodespriortoinstallation.• InstallationMUSTcomplywithlocal,regional,stateand

nationalcodesandregulations.• Consult insurance carrier, local building inspector, fire

officialsorauthoritieshavingjurisdictionoverrestrictions,installationinspectionandpermits.

It isagood idea toplanyour installationonpaper,usingexactmeasurements for clearances and floor protection,beforeactuallybeginningtheinstallationConsiderationmustbegivento:• Safety,convenience,trafficflow• Placementofthechimneyandchimneyconnector.• Ifyouarenotusinganexistingchimney,placetheappli-

ancewheretherewillbeaclearpassageforafactory-builtlistedchimneythroughtheceilingandroof.

• Installinganoptionaloutsideairkitwouldaffecttheloca-tionoftheventtermination.

CAUTION! Ifburningshelledfieldcorn,youmustuseap-provedventingspecificallydesignedforcorntopreventcorro-sionordegradation.Followtheinstructionsfromtheventingmanufacturer.

Sincepelletexhaustcancontainash,sootorsparks,youmustconsiderthelocationof:• Windows• AirIntakes• AirConditioner• Overhang,soffits,porchroofs,adjacentwalls• Landscaping,vegetationWhenlocatingventandventingtermination,ventaboverooflinewhenpossible.

Marginal Location:• Below peak

Location NOT recommended:• Not the highest point of the roof• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended:Outside Air Intakeon windward side

NOT recommended:Outside Air Intakeon leeward side

Recommended Location:• Above peak

Recommended:• Insulated exterior chase

in cooler climates

Recommended Location:• Above peak• Inside heated space

Location NOT recommended:• Too close to tree• Below adjacent structure• Lower roof line• Avoid outside wall

Marginal Location:• Wind loading possible

NOTICE: Locating the appliance in a location ofconsiderableairmovementcancauseintermittentsmokespillagefromappliance.Donotlocateappliancenear:• Frequentlyopendoors• Centralheatoutletsorreturns

Figure 5.1

Page6 7050-128F November 21, 2011


C. Thermostat Location

The thermostat’s locationwill have some effect on theappliance’soperation.Whenthethermostatislocatedclosetotheappliance,itmayrequireaslightlyhighertemperaturesetting to keep the rest of thehouse comfortable. If thethermostatlocationisinanadjacentroomoronadifferentfloor level, youwill notice higher temperatures near theappliance.

CAUTION• DONOTCONNECTTHISUNITTOACHIMNEYFLUE

SERVICINGANOTHERAPPLIANCE.

• DONOTCONNECTTOANYAIRDISTRIBUTONDUCTORSYSTEM.

FireHazard.

WARNING

• Donotoperateappliancebeforereadingandunderstandingoperatinginstructions.

• Failuretooperateapplianceproperlymaycauseahousefire.

Location of the appliance and chimney will affectperformance.• Installthroughthewarmairspaceenclosedbythebuilding

envelope.Thishelps toproducemoredraft,especiallyduringlightinganddie-downofthefire.

• Penetratethehighestpartoftheroof.Thisminimizestheeffectsofwindloading.

• Locate termination cap away from trees, adjacentstructures,unevenrooflinesandotherobstructions.

• Minimizetheuseofchimneyoffsets.• Considertheappliancelocationrelativetofloorandceiling

andatticjoists.• Takeintoconsiderationtheterminationrequirementson

Page 12.

B. Locating Your Appliance & Chimney

D. DraftDraftisthepressuredifferenceneededtoventappliancessuccessfully.Whenanapplianceisdraftingsuccessfully,allcombustionbyproductsareexiting thehome through thechimney.

Considerationsforsuccessfuldraftinclude:• Preventingnegativepressure• Locationofapplianceandchimney

NOTICE: Hearth & Home Technologies assumes noresponsibilityfortheimproperperformanceofthechimneysystemcausedby:• Inadequatedraftduetoenvironmentalconditions• Downdrafts• Tightsealingconstructionofthestructure• Mechanicalexhaustingdevices

E. Negative PressureWARNING! Risk of Asphyxiation! Negativepressurecancausespillageofcombustionfumesandsoot.

Negativepressureresultsfromtheimbalanceofairavail-ablefortheappliancetooperateproperly.Itcanbestron-gestinlowerlevelsofthehouse.

Causesinclude:

• Exhaustfans(kitchen,bath,etc.)• Rangehoods• Combustionairrequirementsforfurnaces,waterheaters

andothercombustionappliances• Clothesdryers• Locationofreturn-airventstofurnaceorairconditioning• ImbalancesoftheHVACairhandlingsystem• Upperlevelairleakssuchas: - Recessedlighting - Attichatch - DuctleaksTominimizetheeffectsofnegativeairpressure:

• Installtheoutsideairkitwiththeintakefacingprevailingwindsduringtheheatingseason

• Ensureadequateoutdoorairforallcombustionappliancesandexhaustequipment

• Ensurefurnaceandairconditioningreturnventsarenotlocatedintheimmediatevicinityoftheappliance

• Avoid installingtheapplianceneardoors,walkwaysorsmallisolatedspaces

• Recessedlightingshouldbea“sealedcan”design• Attichatchesweatherstrippedorsealed• Atticmountedductworkandairhandlerjointsandseams

tapedorsealed

R

November 21, 2011 7050-128F Page7


F. Avoiding Smoke and OdorsNegative Pressure, Shut-Down and Electrical Power Failure

Toreducetheprobabilityofback-draftingorburn-backinthepelletapplianceduringpowerfailureorshutdowncon-ditions, itmustbeable todraftnaturallywithoutexhaustbloweroperation.Negativepressureinthehousewillresistthisnaturaldraftifnotaccountedforinthepelletapplianceinstallation.

Heatrisesinthehouseandleaksoutatupperlevels.Thisair must be replaced with cold air from outdoors whichflowsintolowerlevelsofthehouse.Ventsandchimneysintobasementsandlowerlevelsofthehousecanbecometheconduitforairsupplyandreverseundertheseconditions.

Outside Air

Anoutsideairkitisrecommendedinallinstallations.TheOutsideAirKitmustbeorderedseperately.Pernationalbuildingcodes,considerationmustbegivento combustion air supply to all combustion appliances.Failuretosupplyadequatecombustionairforallappliancedemands may lead to backdrafting of those and otherappliances.

Whentheapplianceisroofvented(stronglyrecommended):Theair intake isbest locatedon theexteriorwallori-entedtowardstheprevailingwinddirectionduringtheheatingseason.

Whentheapplianceisside-wallvented:Theairintakeisbestlocatedonthesameexteriorwallastheexhaustventoutletandlocatedloweronthewallthantheexhaustventoutlet.

Theoutsideairsupplykitcansupplymostofthedemandsofthepelletappliance,butconsiderationmustbegiventothetotalhousedemand.Housedemandmayconsumetheairneededfortheappli-ance.Itmaybenecessarytoaddadditionalventilationtothespaceinwhichthepelletapplianceislocated.Consult with your local HVAC professional to determinetheventilationdemandsforyourhouse.

Vent ConfigurationsToreduceprobabilityofreversedraftingduringshut-downconditionsHearth&HomeTechnologies strongly recom-mends:

• Installingthepelletventwithaminimumverticalrunof5feet(1.52m).Preferablyterminatingabovetheroofline.

• Installing the outside air kit at least 4 feet (1.22m)belowtheventtermination.

Topreventsootdamagetoexteriorwallsofthehouseandtopreventre-entryofsootorashintothehouse:

• Maintainspecifiedclearancestowindows,doorsandairinlets,includingairconditioners.

• Vents shouldnot beplacedbelowventilated soffits.Runtheventabovetheroof.

• Avoidventingintoalcovelocations. • Ventsshouldnotterminateunderoverhangs,decksor

ontocoveredporches. • Maintain minimum clearance of 6 inches (152mm)

fromtheventterminationtotheexteriorwall. Ifyouseedepositsdevelopingonthewall,youmayneedtoextendthisdistancetoaccommodateyourinstallationconditions.

Page8 7050-128F November 21, 2011


I. Inspect Appliance & Components and Pre-Burn Check List

ReciprocatingSawChannelLocksHammerPhillipsScrewdriverTapeMeausrePlumbLineLevelFramingMaterialNon-CombustibleSealantMaterial

GlovesSafetyGlassesFramingSquareElectricDrill&Bits(1/4”)1/4”Self-TappingScrews

Mayalsoneed:VentSupportStrapsVentingPaint

Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:

H. Tools And Supplies Needed

Inspectapplianceandcomponentsfordamage.Damagedpartsmayimpairsafeoperation.

WARNING

• DoNOTinstalldamagedcomponents.• DoNOTinstallincompletecomponents.• DoNOTinstallsubstitutecomponents.

Reportdamagedpartstodealer.

1. Placetheapplianceinalocationnearthefinalinstallationareaandfollowtheproce-duresbelow:

2. Opentheapplianceandremoveall thepartsand articles packed inside theComponentPack.Inspectallthepartsandglassforship-pingdamage.Contactyourdealerifanyirregu-laritiesarenoticed.

3. All safetywarnings havebeen readand fol-lowed.

4. ThisOwner’sManualhasbeenread.5. Floorprotectionrequirementshavebeenmet.6. Ventingisproperlyinstalled.7. Theproperclearancesfromtheapplianceand

chimney tocombustiblematerialshavebeenmet.

8. Themasonrychimneyisinspectedbyaprofes-sionaland isclean,or the factorybuiltmetalchimneyisinstalledaccordingtothemanufac-turer’sinstructionsandclearances.

9. The chimneymeets the requiredminimumheight.

10. All labels have been removed from the glassdoor.

11. Plated surfaces have beenwiped clean, ifapplicable.

12. Thermostatorremotehasbeeninstalled.13. Apoweroutletisavailablenearby.

• Installationanduseofanydamagedappliance.• Modificationoftheappliance.• Installation other thanas instructed byHearth&Home

Technologies.• Installationand/oruseofanycomponentpartnotapproved

byHearth&HomeTechnologies.• Operating appliance without fully assembling all

components.• Operatingappliancewithoutlegsattached(ifsuppliedwith

unit).• DoNOTOverfire

Or any such action that may cause a fire hazard.

WARNING

Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor,andthewarrantywillbevoidedby,thefollowingactions:

FireRisk.

G. Fire Safety

Toprovide reasonable fire safety, the following should begivenseriousconsideration:• Installat leastonesmokedetectoroneachfloorofyourhome.

• Locatesmokedetectorawayfromtheheatingapplianceandclosetothesleepingareas.

• Followthesmokedetectormanufacturer’splacementandinstallationinstructionsandmaintainregularly.

• ConvenientlylocateaClassAfireextinguishertocontendwithsmallfires.

• Intheeventofahopperfire: • Evacutethehouseimmediately.

• Notifyfiredepartment.

R

November 21, 2011 7050-128F Page9


3Dimensions and Clearances

A. Appliance Dimensions

Figure 8.2- Front ViewFigure 8.1 - Top View

Figure 8.3 -Side View Figure 8.4 - Side View with Top Vent Adapter

25-1/2 in. (658mm)

12-3/4 in. (324mm)

21-1/4 in. (540mm)

28-11/16 in. (729mm)

16-3/4 in. (426mm)

28-1/8 in. (715mm)

25-11/16 in. (653mm)

3-3/4 in. (95mm)

2-1/2 in. (64mm)

28-3/4 in. (73mm)

26-7/8 in. (683mm)

Page10 7050-128F November 21, 2011


Straight Back Against Wall

Inches Millimeters

A BackWalltoAppliance 2 51

B SideWalltoAppliance 6 152

Corner Installation Inches Millimeters

C WallstoAppliance 2 51

Vertical Installation Inches Millimeters

D BackWalltoFluePipe 3 76

E SideWalltoCastTop 6 152

F BackWalltoAppliance 7 178

Installations with:3 to 3 inch Top Vent Adapter and3 to 6 inch Offset Adapter

Corner Installation Inches Millimeters

G WallstoAppliance 2 51

H SideWalltoFluePipe 3 76

Alcove Installation Inches MillimetersMinimumAlcoveHeight 43 1092MinimumAlcoveSideWall 6 152MinimumAlcoveWidth 38 965MaximumAlcoveDepth 36 914

Dimension to Corner Inches Millimeters

I FlueCenterLine 8-1/2 217

J BackofTopVentAdapter 9-1/8 232

B. Clearances to Combustibles (UL and ULC)

FireRisk.Complywithallminimumclearancestocombustiblesasspecified.

WARNING

Failuretocomplymaycausehousefire.

NOTE:• IllustrationsreflecttypicalinstallationsandareFOR

DESIGNPURPOSESONLY.• Illustrations/diagramsarenotdrawntoscale.• Actualinstallationmayvaryduetoindividualdesign

preference.

JI

CL

C

C

D

E

F G

G

H

A

B

R

November 21, 2011 7050-128F Page11


*L Exception for Horizontal Installations:USA INSTALLATIONS:Thenon-combustiblefloorprotectormustbe1/2inch(13mm)minimumthickness,“k”value=0.49.FloorprotectionrequiresTypeIIthermalprotectionR=1.0orgreater.

A non-combustible floor protection extending beneath thefluepipe is recommendedwithhorizontalventingorunderthetopventadapterwithverticalinstallation. Figure 10.2.

CANADA INSTALLATIONS:Anon-combustiblefloorpro-tection extending beneath the flue pipe is required withhorizontalventingorunderthetopventadapterwithverticalinstallation.

Must extend 2 inches (51mm) beyond each side of pipe (shaded area)

C. Hearth Pad Requirements (UL and ULC)

Useanon-combustiblefloorprotector,extendingbeneathappliance and to the front, sides and rear as indicated.Measurefrontdistance“M”fromthesurfaceoftheglassdoor.

Hearth Pad Requirements Inches

K Sides 6

L* Back 2

M Front 6

L*

KK

M Figure 11.2

Figure 11.1

Hearth Pad Requirements Millimeters

K Sides 203

L* Back 51

M Front 457

USA Hearth Pad Requirements

Canada Hearth Pad Requirements

Page12 7050-128F November 21, 2011


Do not terminate ventinanyenclosedorsemi-enclosedareasuchasacarport,garage,attic,crawlspace,underasundeckorporch,narrowwalkwayorcloselyfencedarea,oranylocationthatcanbuildupaconcentrationoffumessuchasastairwell,coveredbreezeway,etc.

CAUTIONA. Chimney and Exhaust Connection1. Chimney & Connector: Use3or4 inch (76-102mm)

diametertype"L"or"PL"ventingsystem.Itcanbeventedverticallyorhorizontally.

2. Mobile Home: ApprovedforallListedpelletvent.Ifusingthe3inch(76mm)verticalTopVentAdapterKitorthe3to6inch(76-152mm)TopVentOffsetAdapter,useListeddoublewallflueconnector.AQuadra-FireOutsideAirKitmustbeusedwithmanufacturedhomeinstallations.

3. Residential: The3inch(76mm)verticalTopVentAdapterKitandthe3to6inch(76-152mm)TopVentOffsetAdapteraretestedtouse24gaugesinglewallflueconnectororListeddoublewallflueconnectortoClassAListedmetalchimneys, ormasonry chimneysmeeting InternationalConferenceofBuildingOfficials(ICBO)standardsforsolidfuelappliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.

5. Secureexhaustventingsystemtotheappliancewithatleast3screws.Alsosecureallconnectorpipejointswithatleast3screwsthrougheachjoint.

6. DONOTINSTALLAFLUEDAMPERINTHEEXHAUSTVENTINGSYSTEMOFTHISUNIT.

7. DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVINGANOTHERAPPLIANCE.

NOTE: All pipe must be welded seam pipe whenever pos-sible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only). Do not put silicone inside of pipe.

NOTE: If burning shelled field corn, you must use approved venting specifically designed for corn. Follow the instruc-tions from the venting manufacturer.

B. Venting Termination Requirements

1. Terminationmustexhaustaboveairinletelevation. It is strongly recommended that at least 60 inches (1.5m) of vertical pipe be installed when appliance is vented directly through a wall.Thiswillcreateanaturaldraft,whichwillhelppreventthepossibilityofsmokeorodorventing into thehomeduringapoweroutage. Itwillalsokeepexhaustfromcausinganuisanceorhazardbyexposingpeopleorshrubstohightemperatures.Thesafestandpreferredventingmethodistoextendtheventverticallythroughtheroof.

2. Distancefrom doorsandopeningwindows,orgravityorventilationairinletsintobuilding:a. Notlessthan48inches(1.2m)below;b. Notlessthan48inches(1.2m)horizontallyfrom;c. Notlessthan12inches(305mm)above.

3. Distancefrompermanentlyclosedwindows;a.Notlessthan12inches(305mm)below;horizontally

fromorabove.4. Distancebetween bottomofterminationandgradeshould

be12 inches (305mm)minimum. This is conditionaluponplants in thearea,andnatureofgradesurface.Thegradesurfacemustbeanon-combustiblematerial(i.e.,rock,dirt).Thegradesurfacemustnotbelawn.Distance between bottom of termination and publicwalkwayshouldbe7feet(2.13m)minimum.

5. Distance to combustible materialsmust be24 inches(610mm)minimum. This includesadjacentbuildings,fences,protrudingpartsofthestructure,roofoverhang,plantsandshrubs,etc.

6. TerminationCapLocation(HomeElectricalService)• Side-to-sideclearanceistobethesameasminimum

clearancetovinylinsidecorners.• Clearanceofaterminationcapbelowelectricalservice

shallbethesameasminimumclearancetovinylsof-fits.

• Clearanceofaterminationcapaboveelectricalservicewillbe12inches(305mm)minimum.

• Locationoftheventterminationmustnotobstructorinterferewithaccesstotheelectricalservice.

4Vent Information

VentsurfacesgetHOT,cancauseburnsiftouched.Non-combustibleshieldingorguardsmayberequired.

WARNING

WARNING

ONLYuseconnector:• Withintheroom,betweenapplianceandceilingorwall.ConnectorshallNOTpassthrough:• Atticorroofspace• Closetorsimilarconcealedspace• FloororceilingMaintainminimumclearancestocombustibles

Fire Risk.FollowChimneyConnectorManufacturer’sInstructionsforProperInstallation.

R

November 21, 2011 7050-128F Page13


C. Pellet Venting Charts

Figure 13.1

FireRisk.• Only LISTEDventing componentsmaybeused.

• NOOTHERventcomponentsmaybeused.Substituteordamagedventcomponentsmayimpairsafeoperation.

WARNINGThemaximumhorizontalventingallowedwithnoverticalvent-ingattachedis48inches(1219mm)includingone90°elbowortwo45°elbows.Thisisourrecommendedhorizontalvent-inginstallation.Additionofanyhorizontalventingbeyond48inches(1219mm)Hearth&HomeTechnologiesstrongrecom-mendsaminimumof60inches(1524mm)ofadditionalverti-calvent.Horizontalsectionsofventpipeshouldhavea1/4inch(6.35mm)riseperfoot.

Hearth & Home Technologies recommends any installationrequiring more than two 90° elbows, or more than 15 feet(4.5m)ofventingtouse4inch(102mm)vent.

NOTICE: Theseareguidelinesforsuccessfulventingofyourpelletappliance.Themoreverticalriseyoucanobtaininyoursystem,thebetteritwillperform.Horizontalventrunscanaccumulateashandwillneedtobecleanedmoreoften.Trytokeepthemasshortaspossible.

ONE 90º ELBOWTotal

HorizontalMinimumVertical

VentDiameter

4 0 35 5 36 6 37 7 38 8 49 9 4

10 10 411 11 412 12 413 13 414 14 415 15 416 16 417 17 418 18 419 19 4

TWO 90º ELBOWSTotal Minimum Vent

Horizontal Vertical Diameter2 5 33 6 34 7 35 8 36 9 37 10 48 11 49 12 4

10 13 411 14 412 15 413 16 414 17 415 18 4

THREE 90º ELBOWSTotal Minimum Vent

Horizontal Vertical Diameter2 11 43 12 44 13 45 14 46 15 47 16 48 17 49 18 4

10 19 411 20 4

45°elbowisequivalentto1foot(30.48cm)ofstraightpipe90°elbowisequivalentto3feet(91.44cm)ofstraightpipe

Minimum Vertical Vent for One Elbow

0

5

10

15

20

0 5 10 15 20

Horizontal Run, (ft)

Min

imum

Ver

tical

Ris

e (ft

)

Minimum Vertical Vent for One Elbow

Horizontal Run (FT)

Figure 13.3

Minimum Vertical Vent for Three Elbows

0

5

10

15

20

25

0 2 4 6 8 10 12

Length of Horizontal Sections (ft)

Min

imum

Ver

tical

Ris

e (ft

)

Minimum Vertical Vent for Three Elbows

Length of Horizontal Sections (FT)

Figure 13.2

Minimum Vertical Vent for Two Elbows

0

5

10

15

20

0 5 10 15

Length of Horizontal Sections, (ft)

Min

imum

Ver

tical

R

ise,

(ft)

Minimum Vertical Vent for Two Elbows

Length of Horizontal Sections (FT)

Page14 7050-128F November 21, 2011


5Venting Systems

NOTE:• IllustrationsreflecttypicalinstallationsandareFOR

DESIGNPURPOSESONLY.• Illustrations/diagramsarenotdrawntoscale.• Actualinstallationmayvaryduetoindividualdesign

preference.

A. Alcove

Figure 14.1

Allminimumslistedaretoacombustiblesurface.

Minimum MaximumInches Millimeters Inches Millimeters

A Height 43 1092 n/a n/a

B Width 38 965 n/a n/a

C Depth n/a n/a 36 914

D ToSideWall 6 152 n/a n/a

AC

BD

R

November 21, 2011 7050-128F Page15


We strongly recommend a minimum of 60 inches (1.5m) vertical, however above the eave is preferred.

Both installations are approved formobile homeinstallations.Mustuse3or4inch(76to102mm)“L” or “PL” Listedpellet ventingor ListeddoublewallpipeandQuadra-FireOutsideAirKitinmobilehomes.Singlewallpipeisapprovedforresidentialinstallationsonly.

Air Clearance to Pipe:This appliancewas testedwith standard 3 inch(76mm)Listedpelletclearancepipetocombustibles.PelletpipemanufacturesListedreduceclearancepipemaybeuseforreduceclearancefrom3inch(76mm)airclearancetonolessthan1inch(25mm)airclearancetocombustiblesforapprovedListedpelletpipe.Followstovepipemanufactureslistedairclearancestocombustiblesandinstallationinstructionsforallreducedairclearancesinstallations.

D. Vertical into Existing Class A Chimney

C. Through The Wall & Vertical - External

Firestop

Flashing

Rain Cap

6 in. (152mm) Minimum.

Non-combustible Hearth Pad

3 in. (76mm) Minimum.

Cleanout Cover

12 in. (305mm) Minimum

Ceiling Support

6 in. (152mm) Flue Connector

6 in. (152mm) Class A Chimney Connector Adapter

3 in. to 6 in. (76-152mm) Top Vent Kit


Clean-out Cover

Tee

Wall Thimble

Support Bracketevery 60 in. (1.5m)


Rain Cap

Flashing

2 in. (51mm) minimum

6 in. (152mm)Minimum

Figure 15.3

Figure 15.2

Firestop

Flashing

Rain Cap

6 in. (152mm)

Min.


3 in. (76mm) Min.


3 in. to 3 in. (76-76mm) Top Vent Kit

Clean-out Cover on other side

B. Vertical - Interior - Typical Installation

Figure 15.1

PREFERRED METHOD #1 PREFERRED METHOD #2

Page16 7050-128F November 21, 2011


FireRiskInspectionofChimney:• Masonrychimneymustbeingoodcondition.• MeetsminimumstandardofNFPA211• Factory-builtchimneymustbe6inch(152mm)UL103HT.

WARNING

E. Masonry

F. Alternate Masonry


Airtight Cleanout Door

Cleanout cover

Sheathing


1 in. (25mm) Clearance

Flashing

Fireclay flueLiner with AirspaceConcrete Cap

1 in. (25mm) Clearancewith Firestop



Airtight Clean-out Door

Sheathing


Flashing

1 in. (25mm) Clearance1 in. (25mm) Clearance with Firestop


Fireclay Flue Linerwith AirspaceConcrete Cap

Figure 16.1

Figure 16.2

R

November 21, 2011 7050-128F Page17


G. Through The WallHorizontalterminationcapmustbeaminimumof6inches.(152mm)fromthewall. Approvedformobilehomeinstal-lations.Mustuse3or4inch(76-102mm)“L”or“PL”listedpelletventingorlisteddoublewallpipeandaQuadra-FireOutsideAirKitinmobilehomes.

NOTE:InCanada,wherepassage throughawallorpartitionofcombustibleconstruction isdesired, the installationshallconformtoCAN/CSA-B365

Figure 17.1

Figure 17.2

45 Degree

WallThimble

Illustration shows venting going in both directions.Choose which one is best for your installation.

2 in. (51mm)Minimum

2 in.(51mm)Minimum

6 in.(152mm)Minimum

6 in. (152mm)Minimum

Straight Out



Wall Thimble

Horizontal Termination Cap

2 in. (51mm)

Minimum


From Glass

NOTICE:Please note that while theminimum clearance for theterminationcapis6inches(152mm)thereisthepossi-bilityofsootbuild-uparoundtheterminationarea.Ifthisoccurswesuggesttomovetheterminationfurtherawayfromthehousetopreventit.

WestronglyrecommendthatyouDONOTDOWNWARDVENT. Thefollowingmayoccur: • Theappliancewillnotventproperly • Smokespillageinthehouse • Excessivesooting

CAUTION

Page18 7050-128F November 21, 2011


6Mobile Home

1. Anoutsideairinletmustbeprovidedforthecombustionairandmustremainclearofleaves,debris,iceand/orsnow.Itmustbeunrestrictedwhiletheapplianceisin use to prevent roomair starvationwhich causessmokespillage.Smokespillagecanalsosetoffsmokealarms.

2. The combustion air duct systemmust bemade ofmetal.Itmustpermitzeroclearancetocombustibleconstructionandpreventmaterialfromdroppingintothe inlet or into the area beneath the dwelling andcontainarodentscreen.

3. Theappliancemustbesecuredtothemobilehomestructurebyboltingittothefloor(usinglagbolts).Usethesameholesthatsecuredtheappliancetotheship-pingpalletwithaminimumoftwoattachmentpoints.

4. Theappliancemustbegroundedwith#8solidcoppergroundingwireorequivalent,terminatedateachendwithanNECapprovedgrounding/bondingconnection.

5. Refer toClearances toCombustiblesandfloorpro-tectionrequirementsonpages 10& 11forlistingstocombustiblesandappropriatechimneysystems.

6. Use silicone to create an effective vapor barrier atthe locationwhere thechimneyorothercomponentpenetratestothetheexteriorofthestructure.

7. Followthechimneymanufacturer’sinstructionswheninstallingtheventsystemforuseinamobilehome.

8. InstallationshallbeinaccordancewiththeManufactur-ersHome&SafetyStandard(HUD)CFR3280,Part24.

InstallationmustcomplywithManufacturedHomeandSafetyStandard(HUD),CFR3280,Part24.

WARNING

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

A. Mobile Home Installation

Spark Arrestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop Approved Class “L” or “PL” Pellet Vent

Figure 18.1

CAUTIONNeverdrawoutsidecombustionairfrom:• Wall,floororceilingcavity• Enclosedspacesuchasanatticorgarage

CAUTIONTHESTRUCTURALINTEGRITYOFTHEMOBILEHOMEFLOOR,WALLANDCEILING/ROOFMUSTBEMAIN-TAINEDDoNOTcutthrough:• Floorjoist,wall,studsorceilingtrusses.• Anysupportingmaterialthatwouldaffectthestructural

integrity.

NEVERINSTALLINASLEEPINGROOM.Consumesoxygenintheroom.

WARNINGAsphyxiation Risk.

WARNINGProductsofcombustiongeneratecarbonmonoxideand

differentfuelsgeneratedifferentlevels.Carbonmonoxide• Onlyuseapprovedfuelsinthisappliance.• Alwayskeepdoorshutduringoperation

COcankillyoubeforeyouareawareitisinyourhome.Atlowerlevelsofexposure,COcausesmildeffectsthatareoftenmistakenfortheflu.Thesesymptomsincludeheadaches,dizziness,disorientation,nauseaandfatigue.TheeffectsofCOexposurecanvarygreatlyfrompersontopersondependingonage,overallhealthandtheconcentrationandlengthofexposure.

R

November 21, 2011 7050-128F Page19


7Appliance Set-Up

A. Outside Air Kit Instructions

Flex Hose

Hose Clamp

Collar Assembly

Trim Ring

TerminationCap Assembly

Hose Clamp

Air Intake Channel(Discard)

Parts Included in Kit:1pieceof2inchx3footflexhose,2hoseclamps,1airintakechannel1collarassembly,1ter-minationcapassembly,1trimring,12screws.(Discardairchannelitisnotneedforthisappliance).

1. Measuredistancefromfloortoairventopeninginstoveandmarklocationonwall.Usesaw tocutopening inwall.Cuta2-1/2 to3 inch(64-76mm)openingoninsidewallanda3to3-1/2inch(76-89mm)openingonoutsideofhouse.

2. Removecoverplateandthen install thecollarassem-bly.

3. Usehoseclamptosecureflexpipetocollarassembly.4. Slidetrimringoverflexpipeandrunpipethroughwall.5. Attachhosetooutsideterminationcapwithsecondhose

clamp.6. Secureterminationcaptooutsidesurface.7. Securetrimringtointeriorwall.

Tools Needed:Phillipsheadscrewdriver;wirecutters;holesaworjigsaw.

CAUTIONNeverdrawoutsidecombustionairfrom:• Wall,floororceilingcavity• Enclosedspacesuchasanatticorgarage

Figure 19.2

Termination Cap

Hose Clamp

Trim RingFlex Hose

Collar Assembly

Figure 19.1

Page20 7050-128F November 21, 2011


3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter

1. Putalayerofhightemperaturesiliconeonthe3inch(76mm)exhaustoutlet. Do not put silicone inside of pipe. Figure 20.1

2. Slide the topventadapteronto the rearexhaustoutletandadjusttheassemblytoaverticalposition.Figure 20.1.

3. Drill4holeswith#26drillbit(provided)intothebackoftheapplianceusingtheoutershieldasapattern(makesuretheassemblyisvertical).Figure 20.2.

4. Installthe4mountingscrews.

5. Drill 2 holeswith #26 drill bit through the rearexhaustoutletusingthe2holesalreadyintheshorthorizontalpipeinthetopventadapterasaguide.Installthe2screws. Figure 20.1.

6. Installtheventpipeintothetopventadapter(besuretosiliconealljoints).

7. Tocleanthetopventadapteropentheclean-outcover.Figure 20.2.

B. Top Vent Adapter Installation

Silicone Rear Exhaust Outlet

3 to 6 inch Offset Adapter

Use Hole on Each Side as Drilling Guide

3 to 3 inch Top Vent Adapter

Drill Holes in back of stove and secure with 4 screws, 2 on each side

Clean-Out Cover

Figure 20.2

Figure 20.1

Installing the Top Vent Adapter

C. Rear Vent and Rear Vent to Top Vent Adapter Installation

Clean-Out Cover

Clean-Out Cover

Figure 20.3 - Rear Vent Adapter

Figure 20.4 - Rear to Top Vent Adapter - 90o

1. Putalayerofhightemperaturesiliconeonthe3inch(76mm)exhaustoutlet. Do not put silicone inside of pipe. Figure 20.1.

2. Slidetheadapterontotherearexhaustoutletandadjusttheassemblytotheappropriateposition.

3. Installtheventpipeintotheadapter(besuretosiliconealljoints).

R

November 21, 2011 7050-128F Page21


Figure 20.3 - Rear Vent Adapter

D. Optional Nickel or Black Nickel Grille

Figure 21.1

Heat Exchanger Rods

Grille Bracket Cover(shipped flat from factory)

Finger bend into positionafter grilles are installedon appliance

Insert heat exchanger rodsthrough holes on second grille.

Install in flat position

Bend after grilles installed Install bottom 3 grilles beforeinstalling single top grille

1. Openthedoor.Removethetop2screwsoneachsideofuppergrilleandremovethesinglegrille.Removethebottom2screwsoneachsideandremovethe3grillesattachedtogether.

2. Removing the ash drawer before taking off the lowergrillewillmakethelowergrilleeasiertoremove.UsingaPhillipsheadscrewdriver,removethe2screwsoneachsideandpull forwardwithadownwardmotion toavoidcatchingthegrilleonthefirepotpullrod.NOTE: The plated grilles, Nickel and Black Nickel have 4 black grille bracket covers to eliminate the brightness of the bracket plating. The bracket covers are shipped flat, installed on the grilles, and after the grilles are installed on the appliance they are then finger-bent into position.

3. Attach the4grillebracketcovers to the lower4grillesand the top3grilles. Slip themetalstrips through thegrilleopeningsandsecuretogrillewithscrewsprovided.Donotfingerbendthecoverbracketsatthistime.

4. Securethelowergrilletotheappliancewith2screwsoneachside. Fingerbendthebracketcoversaroundtheplatedbrackets.

5. Theuppergrillehas2separateparts.Installthe3grillesattachedtogetherfirst.Anglethegrillesdownwardandinsert the heat exchanger cleaning rods through theholes in the second grille and then twist forward untilhorizontallylevel.Attachthegrillewithonlythebottom2screwsoneachsideofgrille.Donotfingerbendthecoverbracketsatthistime.

6. Positionthesingletopgrilleoverthe3alreadyinplace.Attachwithonescrewoneachsidethroughthetopgrilleandtheother3grillestosecuretoappliance.

7. Fingerbendthebracketcoversontheuppergrille intoplace.

8 Re-installtheashdrawer.

Included in Kit: (4)lowergrilles;(3)uppergrilles,(1)uppergrille;(4)grillebracketcovers;fastenersTools Required: #2 Phillipsheadscrewdriver

Page22 7050-128F November 21, 2011


1. Opendoortoexposethefirebox.2. Installtheleftlogfirstandthentherightlog.Figure 22.13. Leanthelogsagainstthecastironbrickinthebackof

thefirebox.4. Push the logs to the far left and far right against the

sidesofthefirebox.Figure 22.2.5. Tocleanthelogs,useavaccumandasoftbrushattach-

mentorapaintbrush.

Two Piece Log Set Installation

Figure 22.2

Figure 22.1

E. Optional Log Set Placement Instructions

CAUTIONLogsareFRAGILE.Useextremecarewhenhandlingorcleaninglogs.

NOTE:Due to the abrasive nature of a pellet appliance fire, thelogsarenotcoveredunderwarranty.Anyplacementvaria-tionotherthanshownherecancauseexcessiveheatandshallvoidtheappliancewarranty.

1. A12voltACthermostatisrequiredtooperatethispelletappliance.Youmayusetheincludedwallmountthermo-statorpurchaseanoptionalprogrammablethermostatorremotecontrol.Itisequippedwithanadjustableheatanticipator.Thecurrentratingis.05amps.Theanticipa-torneedstobeadjustedtothelowestsettingavailable.

2. Whenmountingathermostatonawall,besuretofollowyourthermostatinstallationinstructionscarefully.

NOTE: Thermostat must be mounted level for accu-rate readings. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.

NOTE: If the thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired tem-perature in your home.

3. Thereisa4screwterminalblocklocatedonthebacklowerleftcornerofthestovedirectlyabovethepowercordinlet.Thecenter2screwsareforthethermostatwires.

F. Thermostat Installation

Figure 22.3

Shockhazard.• DoNOTremovegroundingprongfromplug.• Plugdirectlyintoproperlygrounded3prong

receptacle.• Routecordawayfromappliance.• DoNOTroutecordunderorinfrontofappli-

ance.

CAUTION

TERMINAL BLOCK CENTER 2 SCREWS FOR

THERMOSTAT WIRES

POWER OUTLET

R

November 21, 2011 7050-128F Page23


8 Operating Instructions

WARNING

• Highashfuels,orlackofmaintenance,cancausethefirepottofillwithashandclinker.Ifthefirepotfillstothetop,immediatelyshutdowntheapplianceandclean.

• Failuretodosocouldresultinsmoking,sootingandpossiblehopperfires.

FireRisk.

A. Combustible/Non-Combustible Materials• Combustible Material Materialmadeof or surfacedwithwood, compressed

paper, plant fibers, plastics, or anymaterial capableof igniting andburning,whether flame-proofedor not,plasteredorunplastered.

• Non-combustible Material Materialwhichwillnotigniteandburn.Suchmaterialsare

thoseconsistingentirelyofsteel, iron,brick, tile,slate,glassorplasters,oranycombinationthereof.

• Non-combustible Sealant Material Sealantswhichwill not ignite and burn:Rutland, Inc.

FireplaceMortar #63, Rutland 76R,Nuflex 304,GERTV106orGERTB116(orequivalent).

B. Fuel Material and Fuel StoragePelletfuelqualitycangreatlyfluctuate.Werecommendthatyoubuyfuelinmulti-tonlotswheneverpossible.However,wedorecommendtryingvariousbrandsbeforepurchasingmulti-tonlotstoensureyoursatisfaction.FuelMaterial• Madefromsawdustorwoodby-products• Shelledfieldcorn• Dependingonthesourcematerialitmayhaveahigh

orlowashcontent.HigherAshContentMaterial• Hardwoodswithahighmineralcontent• Fuelthatcontainsbark• Standardgradepellets,highashpelletsorshelledfield

cornLowerAshContentMaterial• Mostsoftwoods• Fuelswithlowmineralcontent• MostpremiumgradepelletsShelledFieldCorn• Moisturecontentmustbe15%orless• Cornmustbe freeofdebris.Neverburncornstraight

fromthefielditwillclogtheaugermechanism• Cornwith excessive grain dustmust be screened by

siftingwith3/16(4.76mm)inchmeshscreening• Donotusecornthatcontainsadditivessuchasoilsor

mealsorhasbeenchemicallytreatedwithpesticides.Itwillvoidyourwarrantyanddestroytheexhaustsystem.

ClinkersMineralsandothernon-combustiblematerialssuchassandwill turn intoahard,glass-likesubstancecalledaclinkerwhenheatedinthefirepot.Treesfromdifferentareaswillvaryinmineralcontent.Thatiswhysomefuelsproducemoreclinkersthanothers.MoistureAlwaysburndryfuel.Burningfuelwithhighmoisturecontenttakesheatfromthefuelandtendstocooltheappliance,robbingheatfromyourhome.Damppelletfuelcanclogthefeedsystem.Size• Pelletsareeither1/4inchor5/16inch(6-8mm)indiameter• Lengthshouldbenomorethat1-1/2inches(38mm)• Pellet lengths can vary from lot to lot from the same

manufacturer• Duetolengthvariations,thefeedratemayneedadjusting

occasionallyPerformance• Higherashcontentandburningcornrequiresthefirepot

andtheashdrawertobeemptiedmorefrequently• Hardwoodsrequiremoreairtoburnproperly• Premiumwoodpelletsproducethehighestheatoutput• Burning pellets longer than 1-1/2 inches (38mm) can

cause an inconsistent fuel feed rate and/ormissedignitions

CAUTION! Tested and approved forwood pellets andshelledfieldcorn.BurningofanyothertypeoffuelvoidsyourwarrantyStorage• Woodpelletsshouldbeleft intheiroriginalsealedbaguntilusingtopreventmoistureabsorption

• Shelled corn should be stored in a tight container topreventitfromabsorbingmoisturefromdamporwetfloors

• Do not store any pellet fuel within the clearancerequirements or in an area thatwould hinder routinecleaningandmaintenance

Page24 7050-128F November 21, 2011


Figure 24.2

D. Before Your First Fire1. First, make sure your appliance has been properly

installedandthatallsafetyrequirementshavebeenmet.Payparticularattentiontothefireprotection,ventingandthermostatinstallationinstructions.

2. Doublecheckthattheashdrawerandfireboxareempty!3. Closethefrontdoor.IMPORTANT DETAIL: The tip of the thermocouple must be in contact with the inside end of the thermocouple cover or missed ignitions can occur.

E. Starting Your First Fire1. A thermostat is required for proper operation of this

appliance,exceptforcorn.Atthistime,fillthehopperwithpellets,set thethermostat to its lowestsetting. Plugthepowercordintonearbyoutlet.

2. Theexhaustblowerwillstayonforapproximately18minuteseventhoughthethermostatisnotcallingforheat.Thisisnormal.

3. Locatetheheatoutputcontrolswitchmountedonthebackof the appliance in the upper right corner. Figure 24.1. Turnittothe“high”settingbypushingthetopofthecontrolswitchinandthenadjustthethermostattoitshighestsetting.Removetherightsidepanelandtheredcalllightlocatedtotheleftofthecontrolboxwillbeon.Figure 24.2.Thisindicatesthethermostatiscallingforheat.

4. Thefuelfeedsystemandtheignitershouldnowbeon.5. For your first fire itwill be necessary to press the reset

button onceapproximately 2minutes after start up andagainin5minutes.Thiswillfillthefeedsystemandallowtheappliancetobegindroppingpellets.Theappliancewillcontinuetorunaslongasthethermostatiscallingforheat.

6. Oncetheappliancehasignited,letitburnforapproximately15minutes, thenset the thermostat to thedesired roomtemperature.Adjusttheheatoutputcontrolswitchtothedesiredsetting.

NOTE: Werecommendtheuseofa50-50blendofcornandwoodpellets.Theonlychangeinoperationisthatthefeedratemayrequireaslightadjustment.Iftheapplianceisrunningallofthetime,100%cornwillworkafterthefirehasbeenstartedusingwoodpellets.

Red Call Light

Remove Right Side Panel

C. General Operating Information

1. Thermostat Calls For HeatTheapplianceislikemostmodernfurnaces;whenthethermostatcallsforheat,yourappliancewill automaticallylightanddeliverheat.Whentheroomisuptotemperatureandthethermostatissatisfied,theredcalllightwillgooffandtheappliancewillshutdown.2. Heat Output ControlsThisappliance is equippedwith aheat output controlswitchthathasthreesettingsorburnrates;low,mediumand high. The appliancewill turn on and off as thethermostatdemands.Whenthethermostatcallsforheat,theappliancewillstartupattheburnrateforwhichitisset.Iftheapplianceissetatoneofthelowersettings,itwillrunquieterbuttakelongertoheatupanareathanif itweresetatahigherburnrate. Regardlessof theburnrate,whentheareaiswarmenoughtosatisfythethermostat,theappliancewillshutoff.

Figure 24.1

WARNINGFireHazard.Keepcombustiblematerials,gasolineandotherflammablevaporsandliquidsclearofappliance.

• DoNOTstoreflammablematerialsintheappliance’svicinity.

• DONOTUSEGASOLINE,LANTERNFUEL,KEROSENE,CHARCOALLIGHTERFLUIDORSIMILARLIQUIDSTOSTARTOR“FRESHENUP”AFIREINTHISHEATER.

• DONOTBURNGARBAGEORFLAMMABLEFLUIDSSUCHASGASOLINE,NAPHTHAORENGINEOIL.

• DONOTUSECHEMICALSOFFLUIDSTOSTARTTHEFIRE.

• Keepallsuchliquidswellawayfromtheheaterwhileitisinuse.

• Combustiblematerialsmayignite.

High Med Low

Heat Output Switch

Reset Button

Reset Button

R

November 21, 2011 7050-128F Page25


F. Fire CharacteristicsAproperlyadjustedfirewiththeheatoutputcontrolswitchseton“high”hasashortactiveflamepatternthatextendsoutofthefirepotapproximately4inches(102mm).Ifthefirehas tallflameswithblack tailsandseemssomewhat lazy,thefeedratewillneedtobereduced.Thisisdonebyslidingthefueladjustmentcontrolroddown,whichwillreducethefeed.If thefireisnot4inches(102mm)tall,slidethefueladjustmentcontrolroduptoincreasethefeed.Amediumandlowsettingwillgiveashorterflame.Theflamewillriseandfallsomewhat.Thisisnormal.

Figure 25.1

Thefeedadjustmentcontrolrodisfactoryset,andshouldbeadequateformostfuels.However,iftheflameheightistoohighortoolow,youwillneedtoadjustthefeedrate.Waituntiltheappliancehasbeenburningfor15minutesbeforemaking your adjustments and allow 15minutes for feedadjustmenttotakeeffect.

G. Feed Rate Adjustment Instructions

1. Loosen the set screw 1/4 to 1/2 turn during set-upof appliance. This will allowmovement of the feedadjustmentcontrolrod.Donotre-tightensetscrew.

2.Loosenthewingnut.3.Adjustthefeedadjustmentcontrolrodupwardtowardsthe

"+"symboltoincreasethefeedrateandflameheightordowntowardsthe"-"symbol,todecreasethefeedrateandflameheight.

4.Re-tightenthewingnut.

Feed Adjustment Control Rod

Set Screw

Wing Nut

H. Iginition Cycles

1. Atthebeginningofeachignitioncycle,itisnormaltoseesomesmokeinthefirebox.Thesmokewillstoponcethefirestarts.

2. Theconvectionblowerwillautomaticallyturnonafteryour appliance has beenburning for approximately10minutes. This blower transfers heat from yourapplianceintotheroom,andwillcontinuetorunafterthe thermostathasstoppedcalling forheatuntil theappliancehascooleddown.

3. Occasionallytheappliancemayrunoutoffuelandshutitselfdown.Whenthishappens,theredcalllightwillbeon. See Figure 24.2, page 24.Torestartit,fillthehopperandpresstheresetbutton.See Figure 24.1, page 24.Whenyoupresstheresetbuttontheredcalllightwillgoout.Releasethebuttonandthelightwillcomebackon.Youshouldseeafireshortly.Ifnot,followthe instructionsonpage 24,of “StartingYourFirstFire”.

WARNINGFireRiskDoNOToperateappliance:• Withappliancedooropen.• Firepotflooropen.• Cleaningslideplatesopen.DoNOTstorefuel:• Closerthanrequiredclearancestocom-

bustiblestoappliance• Withinspacerequiredforloadingorash

removal.

Back side of Firepot

Firepot floor left open

Figure 25.2 - DO NOT LEAVE FIREPOT FLOOR OPEN

Page26 7050-128F November 21, 2011


J. Frequently Asked Questions

Odorsandvaporsreleasedduringinitialoperation.• Curingofhightemperaturepaint.• Openwindowsforaircirculation.

Odorsmaybeirritatingtosensitiveindividuals.

CAUTION

ISSUES SOLUTIONS1. Metallicnoise. 1. Noiseiscausedbymetalexpandingandcontractingas

itheatsupandcoolsdown,similartothesoundpro-ducedbyafurnaceorheatingduct.Thisnoisedoesnotaffecttheoperationorlongevityofyourappliance.

2. Whiteashbuilduponglass. 2. Thisisnormal.Cleantheglass.

3. Glasshasbuild-upofblacksoot. 3. Excessivebuildupofash.Seesolution#4.Thelowerburnsettingswillproducemoreash,thehigherburnsettingsproduceless.Themoreitburnsonlowthemorefrequentcleaningoftheglassisrequired.

4. Firehastallflameswithblacktailsandislazy. 4. Thefeedrateneedstobereducedorthefirepot,exhaustblower,exhaustpathorbafflesneedscleaning.

5. Smokeystart-uporpuffsofsmokefromtheairwash. 5. Eitherthefirepotisdirtyorthereistoomuchfuelatstart-upandnotenoughair.Closedownfeedrate1/4inch(6.35mm)atatimeuntilthisnolongerhappens.

6. Largeflameatstart-up. 6. Thisisnormal.Flamewillsettledownoncethefireisestablished.

7.Rumblingsound. 7.Makesuretheashdraweriscompletelyclosed.Thefeedrateneedstobereducedorclosethecombustionairdamper1/4inch(6.35mm)atatimeuntilthesoundstops.

WARNING! RISK OF FIRE! Keepcombustiblematerials,gasolineandotherflammablevaporsandliquidsclearofappliance.• DoNOTstoreflammablematerialsintheappliance’s

vicinity.• DoNOTusegasoline, lanternfuel,kerosene,charcoal

lighterfluidorsimilarliquidstostartor“freshenup”afireinthisheater.

Keepallsuchliquidswellawayfromtheheaterwhileitisinuseascombustiblematerialsmayignite.

I. Clear Space

WARNING! RISK OF FIRE! DoNOTplacecombustibleobjectsinfrontortothesidesoftheappliance.Hightem-peraturesmayigniteclothing,furnitureordraperies.

NOTICE: Clearancesmayonlybereducedbymeansap-provedbytheregulatoryauthorityhavingjurisdiction.

Mantel: Avoid placing candles and other heat-sensitiveobjects on mantel or hearth. Heat may damage theseobjects.

R

November 21, 2011 7050-128F Page27


9 Troubleshooting

Withproperinstallation,operation,andmaintenanceyourappliancewillprovideyearsof trouble-free service. If you do experience a problem, this troubleshooting guidewillassistaqualifiedservicepersoninthediagnosisofaproblemandthecorrectiveactiontobetaken.This troubleshooting guide can only be used by a qualified service technician.

Turn down thermostat and let the appliance completely cool. Exhaust blower must be off.

Unplug appliance before servicing.

Symptom Possible Cause Corrective ActionPluginappliance-Noresponse.

Nocurrenttooutlet.7ampfusedefective.#3snapdisctrippedordefective.Controlboxdefective.

Checkcircuitbreakeratservicepanel.Replacefuse.Resetorreplacesnapdisc.Replacecontrolbox.

Calllighton.Nofire.Nofuelinfirepot.

Outoffuel.#2snapdiscmaybedefective.Vacuumswitchnotclosing,novacuum.

Controlboxdefective.

Checkhopper.Fillwithfuel.Replacesnapdisc.Checkexhaustblowerispluggedinandoperating.Checkvacuumswitchispluggedin.Checkvacuumhoseisingoodcondition,clearandconnectedatbothends.Checkthermocoupleisingoodconditionandpluggedinproperly.Makesureventingsystemisclean.Makesurefrontdoorisclosed.Replacecontrolbox.

Calllighton.Nofire.Partiallyburnedfuelinfirepot.

Firepotclean-outplatenotclosed.

Firepotisdirty(missedignition).

Checkthatfirepotclean-outplateisfullyclosed.Cleanfirepot.Makesurethereisnoclinkerinthefirepot.See page 30.Clinkersmayhavetobebrokenupwithfirepotclean-outtoolorothermeans.

Calllighton.Nofire.Unburnedpelletsinfirepot.

Firepotclean-outplatenotclosed.

Firepotisdirty.

Theignitionholebetweentheigniterbracketandfirepotisblocked.

Igniternotworking.


Checkthatfirepotclean-outplateisfullyclosed.Cleanfirepot.Makesurethereisnotaclinkerinthefirepot.Clinkersmayhavetobepushedoutoffirepotwithfirepotclean-outtoolorothermeans.Scrapewithsolidpieceofwire.

Removeashdrawertoseeifigniterisglowingredonstart-up.Checkigniterwiresforgoodconnection.Replaceigniterusing1/4inch(6mm)male/femalespadeconnectors.

Replacecontrolbox.

Sloworsmokystart-up. Firepotclean-outplatenotclosed.Firepotisdirty.

Excessiveamountoffuelatstart-up.

Checkthatfirepotclean-outisfullyclosed.Cleanfirepot.Makesurethereisnotaclinkerinthefirepot.Clinkersmayhavetopushedoutoffirepotwithfirepotclean-outtoolorothermeans.Reducefeedrateusingfeedrateadjust-mentcontrolrodlocatedinsidehopper.

Page28 7050-128F November 21, 2011


Symptom Possible Cause Corrective ActionSloworsmokystart-up(Cont’d)

Dirtyexhaustand/orventingsystem. Checkforashbuildupinunit,includ-ingbehindrearpanels,firebox,heatexchanger,exhaustblowerandventing.

Feedsystemfailstostart.

Outoffuel.#2snapdiscmaybedefective.

Vacuumswitchnotclosing.Novacuum.

Feedsystemjammedorblocked.

Feedspringnotturningwithfeedmotor.

Feedmotordefectiveornotpluggedin.

Checkhopper,fillwithfuel.Replacesnapdisc.Fireboxdoormustbeclosedsecurely.

Checkexhaustblowerispluggedinandoperating.Checkvacuumswitchispluggedin.Checkvacuumhoseisingoodcondition,clearandconnectedatbothends.Checkthermocoupleisingoodconditionandpluggedinproperly.Makesureventingsystemisclean.NOTE:Highwindsblowingintothevent-ingsystemcanpressurizethefireboxcausinglossofvacuum.Emptyhopperoffuel.Useawet/dryvacuumcleanertoremoveremainingfuel,fromhopper,includingfeedtube.Checkfeedchuteforobstructions.Loosen2screwsandjigglefeedassembly.

Checkthatsetscrewistightonfeedspringshaftatendoffeedmotor.Checkconnectionsonfeedmotor,replaceifdefective.

Nocalllight.Unitdoesnotbeginstartsequence.

Thermostatnotsettoahighenoughtempera-ture.SnapDisc#3tripped.Nopower.Fuseblown.Connectionsatthermostatand/orappliancenotmakingpropercontact.Defectivethermostatorthermostatwiring.


Adjustthermostataboveroomtempera-ture.Resetsnapdisc.Connecttopower.Replacefuse.Checkconnectionsatthermostatandappliance.Replacethermostatorwiring.NOTE:Totestthermostatandwiring,useajumperwireatthethermostatblockontheunittoby-passthermostatandwiring.

Replacecontrolbox.Unitfailstoshutoff. Calllighton. Turnthermostatoff.

Ifcalllightdoesnotgoout,disconnectthermostatwiresfromunit.Ifcalllightdoesgoout,thermostatorwiresaredefective.

R

November 21, 2011 7050-128F Page29


Symptoms Possible Cause Corrective ActionConvectionblowerfailstostart.

#1snapdiscdefective.

Blowernotpluggedin.

Blowerisdefective.

Controlboxisdefective.

Replacesnapdisc.

Checkthatblowerispluggedintowirehar-ness.

Replaceblower.

Replacecontrolbox.Exhaustblowerfailstostartordoesnotshutoff.

Blowernotpluggedin.

Bloweriscloggedwithash.

Blowerisdefective.

Controlboxisdefective.

Checkthatblowerispluggedintowirehar-ness.

Cleanexhaustsystem.

Replaceblower.

ReplacecontrolboxLarge,lazyflame,orangecolor.Blackashonglass.

Dirtyappliance.Poorfuelquality,highashcontent.

Firepotclean-outplatenotcompletelyclosed.

Excessiveamountoffuel.

Cleanunit,includingfirepot,heatexchang-ersandventingsystem.Removestainlesssteelbafflefromfireboxtocleanashfromontopofbaffle.Cleanbehindrearbrickpanels.Changefuelbrandtopremium.

Checkthatfirepotclean-outplateisfullyclosed.

Reducefeedrateusingfeedrateadjustmentcontrolrodlocatedinsidehopper.

Nuisanceshutdowns. Lowflame.

Sawdustbuildupinhopper.

Feedmotorisreversing.

Defectivethermocouple.

Defectivecontrolbox.

Firepotmorethan1/2full.

Increasefeedbyopeningfeedrateadjust-mentcontrolrodlocatedinsidehopper.

Cleanhopper,seepage 32.

Checkforgoodconnectionsbetweenfeedmotorandwireharness.

Replacethermocouple.

Replacecontrolbox.

Seepage 34fordetailedinstructionsfor“HighAshFuelContentManagement”

Appliancecallsforheat.Calllightilluminates.Exhaustblowerstarts.Nofeedorigniter.

Thermocoupleisdefectiveornotproperlypluggedin.

Defectivecontrolbox

Checkconnectionsonthermocoupleorreplaceifdefective.Aflashingyellowlightonthecontrolboxindicatesaproblemwiththethermocouple.

Replacecontrolbox.Hopperlidnotclosedalltheway

Switchormagnetisoutofadjustment(augerwillnotfunction)

Closethelid.Ifthatdoesn’twork,adjustorreplacetheswitchormagnet

Page30 7050-128F November 21, 2011


10Maintaining & Servicing Your Appliance

C. General Maintenance1. Types of Fuel Dependingonthetypeoffuelyouareburningwilldictatehowoftenyouhavetocleanyourfirepot.Ifthefuelyouareburninghasahighdirtorashcontentoryouareburningshelledfieldcorn, itmaybenecessary tocleanthefirepotmorethanonceaday.Dirtyfuelwillcauseclinkerstoforminthefirepot.Aclinkerisformedwhendirt,ashoranon-burnablesubstanceisheatedto2000°F(1093°C)andbecomesglass-like.Seepage 34inthissectionformoredetailsonfuelswithhighashcontent.

Clinker

Figure 30.1 - Clinker

Shock and Smoke Hazard• Turndownthermostat,letappliancecompletelycoolandexhaustblowermustbeoff.Nowyoucanunplugappliancebeforeservicing.

• Smokespillageintoroomcanoccurifapplianceisnotcoolbeforeunplugging.

• Riskofshockifappliancenotunpluggedbeforeservicingappliance.

CAUTION

A. Proper Shutdown Procedure

Cleaning or Inspection Frequency Daily Weekly Monthly YearlyAshPan Every5bagsoffuel OR XAshRemovalfromFirebox Every5bagsormorefre-

quentlydependingonthefueltypeorashbuild-up

OR X

BeneathHeatExchanger Every1tonoffuel OR XBlower,Combustion(Exhaust) Morefrequentlydependingon

thefueltypeOR X

Blower,Convection 25bagsormorefrequentlydependingonoperatingenvi-ronment.

OR X

DoorLatchInspection Priortoheatingseason OR XExhaustPath 25bagsormorefrequently

dependingonashbuild-upOR X

Firebox-PrepareforNon-BurnSeason Atendofheatingseason OR XFirepot-Burningpellets-hardwood Every3bags OR XFirepot-Burningpellets-softwood Every5bags OR XFirepot-BurningCorn Every1bag OR XGlass Whenclearviewoffirepot

becomesobscureOR X

HeatExchanger&DropTube Every1tonoffuel OR XHopper Every50bagsoffuelorwhen

changingfueltypesOR X

TopVentAdapter Morefrequentlydependingonthefueltypeorashbuild-up

OR X

VentingSystem Morefrequentlydependingonthefueltype

OR X

B. Quick Reference Maintenance Chart

Follow the detailed instructions found in this section for each step listed as referenced in the chart below.

NOTICE: Thesearerecommendations.Cleanmorefrequentlyifyouencounterheavybuild-upofashattherecommendedintervaloryouseesootcomingfromthevent.Not properly cleaning your appliance on a regular basis will void your warranty.

R

November 21, 2011 7050-128F Page31


WARNING

• ThecleaningslideplatesmustbefullyCLOSEDwhenapplianceisoperating.Hotpelletsmayfallintoashpanandstartafire.

Fire Risk

2. Cleaning Firepot with Cleaning Rod & Firepot Scraper

• Frequency:Dailyormoreoftenasneeded• By:Homeowner a.Theappliancemustbeincompleteshutdownandcool

andtheexhaustbloweroff.Ifyouarejustcleaningthefirepot,thereisnoneedtounplugtheappliance.

b.PullfirepotcleaningrodOUTacoupleoftimestohelpshakedebris loose. If rod ishard topull, itmaybenecessary to use your firepot clean-out tool to chipawaymaterialthathasbuiltuponthebottomplateofthefirepotandtopushoutanyclinkers.Largerclinkersmayhavetoberemovedfromthetopofthefirepot.Cornclinkerscanbeespeciallydifficulttobreakup.

c.The firepot floor platemust be fully closedwhenfinished. Figure 25.1 on page 25.

WARNING

• NEVERpullfirepotcleaningrodorcleaningslideplatesoutwhenapplianceisoperating.

• ThecleaningslideplatesmustbefullyCLOSEDwhenapplianceisoperating.

•.Hotpelletsmayfallintoashpanandstartafireormis-startsduetolackofvacuum.

Fire Risk

4. Cleaning Ash Pan• Frequency:Weeklyorevery5bagsoffuel• By:Homeowner

Locatetheashpanunderneaththefirepot.Openthebottomashdoor and slide the ashpan straight out.Emptyintoanon-combustiblecontainerandre-installashpan.See Disposal of Ashes.

3. Ash Removal from Firebox• Frequency:Every5bagsorweeklyormorefre-

quentlydependingonashbuild-up.• By:Homeowner a.Theremustnotbeanyhotashesinthefireboxduring

cleaning soallow theappliance to completely cool.The fireboxash should be removedevery time theexhaustpathiscleaned.Frequentcleaningoftheashinthefireboxwillhelpslowdownthebuild-upofashintheexhaustblowerandventsystem.

b.Plug in your appliance, if unplugged, and turn thethermostatonandimmediatleyshutitofftostarttheexhaustbloweronitscycletime.Itwillpullflyashouttheexhaustinsteadofintotheroom.

c.Opencasthingedface.Directlyunderneaththefireboxdoorandtotheleftandrightofthefirepotare2cleaningslideplateswithfingerholes.Pullbothslideplatesoutandthenopentheglassdoor.Sweeptheremainingash fromthefirebox into the2openholes. Apaintbrushworkswellforthis.Closeslideplates.

d.Thisashisdepositedinthesameashpanasthefirepotdebris.Theashpanshouldbeemptiedeverytimeyoucleanthefirebox.Remembertoplacetheashanddebrisintoametalornoncombustiblecontainer.

DisposalofAshes

WARNING

• Ashes should be placed inmetal containerwithtightfittinglid.

• Ashesshouldberetainedinclosedcontaineruntilallcindershavethoroughlycooled.

5. Disposal of Ashes• Frequency:Asneeded• By:Homeowner

Ashes should be placed in a steel containerwith atight-fittinglid.Thecontainerofashesshouldbemovedoutdoorsimmediatelyandplacedonanon-combustiblefloororontheground,wellawayfromallcombustiblematerials,pendingfinaldisposal.Iftheashesaredisposedofbyburialinsoilorotherwiselocallydispersed,theyshouldberetainedintheclosedcontaineruntilallcindershavethoroughlycooled.Otherwasteshallnotbeplacedinthiscontainer.

e.The2cleaningslideplatesmustbefullyclosedwhencleaningiscomplete.See Disposal of Ashes.

3. Ash Removal from Firebox (Cont’d)

Page32 7050-128F November 21, 2011


Figure 32.2

Vacuum insideExhaust Venting

The amount of ash buildup in the firepot will be a goodguide to determine howoften you should clean the heatexchangers.

WARNING

Heatexchangercleaningrodsmaybewarmtothetouch.Forsafetypurposesweargloves.

Donotpullheatexchangercleaningrodswhileapplianceisoperating.

PushcleaningrodsINwhendone,DONOTleavecleaningrodsOUT.Injurycanoccur.

6. Cleaning Heat Exchanger Chambers & Drop Tube• Frequency:Monthlyorevery1tonoffuel• By:Homeowner

7. Cleaning Beneath Heat Exchanger • Frequency:Monthlyorafterburning1tonoffuel• By:Homeownera. Besuretheapplianceisallowedtocool,hasbeen

unpluggedandtheexhaustblowerisoffb. Amorethoroughcleaningisneededtoremovethe

excess ash that is left behind from the use of thecleaningrodsfortheheatexchangertubes.

c. Theashwillberestingonthebackofthebaffle.Thiswillrequireremovingthecastbaffle.Pleaserefertopage 37 foradetailedexplanationofremovingthebaffle.

NOTE: Hearth & Home Technologies recommends to use a heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning.

8. Cleaning the Exhaust Path• Frequency:Every25bagsormonthlyormorefre-

quentlydependingonashbuild-up.• By:Homeowner a.Appliancemustbecompletelycool. b. Open cast hinge face. Remove baffle and right

brickandthoroughlyvacuumtheareaandcontinuethroughouttherestofthefirebox.

c. Replacerightbrickandbaffleandclosecasthingeface.

9. Cleaning the Hopper• Frequency:Monthlyorafterburning50bagsoffuel

orwhenchangingfueltype• By:Homeowner

Afterburningapproximately1tonoffuelyouwillneedtocleanthehoppertopreventsawdustbuild-up.A combination of sawdust and pellets on the augerreducestheamountoffuelsupplytothefirepot.Thiscanresultinnuisanceshutdownsandmis-starts.

a. The appliance must be in complete shutdown.Allowtheappliancetocompletelycooldown.

b. Emptythehopperofanyremainingpellets. c. Vacuumthehopperandfeedtube.

a.Allow theappliance tocompletelycooldownbeforepullingthecleaningrods. Turnthethermostatonandthenimmediatelyofftostarttheexhaustbloweronitscycletime.Itwillpullflyashouttheexhaustinsteadofintotheroom.

b. Locatethe2exposedrodsdirectlyunderneaththeheatexchangertubes.Figure 32.1.

c.To clean, pull the rods straight out until it stops,approximately8inches(203mm).SlidetherodsOUTandINacoupleoftimes.

Figure 32.1

Cleaning Rods

10 Heat Exchanger Tubes

R

November 21, 2011 7050-128F Page33


11. Cleaning the Glass• Frequency:Whenclearviewofthefirepotbecomes

obscure• By:Homeowner a.Appliancemustbecompletelycoolbeforecleaning

glass. b. Vacuumflyashfromglassanddoorrope. c.Useadamppapertoweloranynon-abrasiveglass

cleaner.Wipeoffwithdrytowel.

10. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

• Frequency:Yearlyormorefrequentlydependingonashbuild-up.

• By:QualifiedServiceTechnician/Homeowner

Be sure the appliance is allowed to cool, has beenunpluggedandtheexhaustblowerisoff.The products of combustion will contain small particlesofflyash.Theflyashwillcollectintheexhaustventingsystemandrestricttheflowofthefluegases.At start-up if there is incompletecombustion,or if thereis a shutdown or incorrect operation of the appliance itwill lead tosomesoot formation. Thiswillcollect in theexhaustventingsystem.Theventing(chimney)systemmayneedtobecleanedatleastonceayearormoreoftendependinguponthequal-ityofyourfuelorifthereisalotofhorizontalpipesections.Ashwillbuildupmorequicklyinthehorizontalsections.

13. Cleaning Exhaust Blower - Requires No Lubrication• Frequency:Yearlyorasneeded• By:QualifiedServiceTechnician• Task: Contactyourlocaldealer

14. Cleaning Convection Blower - Requires No Lubrication

• Frequency:Yearlyorasneeded• By:QualifiedServiceTechnician• Task: Contact your local dealer.

12. Door Latch Inspection• Frequency:Priortoheatingseason• By:HomeownerThedoorlatchisnon-adjustablebutthegasketingbetweentheglassandfireboxshouldbeinspectedperiodicallytomakesurethereisagoodseal.

Figure 33.1

15. Cleaning the Top Vent Adapter

a. Theappliancemustbeincompleteshutdownandtheexhaustblowershouldbeoff.Allowtheappliancetocompletelycooldown.

b. Openthecleanoutcover.See Figure 33.1.c. Sweepoutanyashbuild-up.NOTE:Thereareheavydutyvacuumcleanersspecifi-

icallydesignedforsolidfuelappliancecleaning.

Clean-Out Cover

16. Preparing Firebox for Non-Burn Season• Frequency:Yearlyattheendoftheheatingseason• By:Homeowner

a.Be sure the appliance is allowed to cool, has beenunpluggedandtheexhaustblowerisoff.

b.Removeallashfromthefireboxandvacuumthoroughly. c. Paintallexposedsteel,includingcast-iron.

• UsetheTouch-Uppaintsuppliedwiththeappliance;or;

• Purchasepaintfromyourlocaldealer.• Mustuseahigh-temperaturepaintmadespecifi-

ciallyforheatingappliances.

Handleglassassemblywithcare.

When cleaning glass:• Avoidstriking,scratchingor

slammingglass.• DoNOTcleanglasswhenhot.

CAUTION

• DoNOTuseabrasivecleaners.

• Refertomaintenanceinstructions.

Handleglasswithcare.• Inspectthegaskettoensureitis

undamaged.• DoNOTstrike,slamorscratchglass.• DoNOToperateappliancewithglass

assemblyremoved.

WARNING

• DoNOToperatewithglasscracked,brokenorscratched.

Page34 7050-128F November 21, 2011


D. High Ash Fuel Content Maintenance

• Frequency:Asneeded• By:Homeowner

Correct Flame Size, Yellow/White in Color

Correct

Figure 34.3

Ash Build Up in Firebox

Pellets Back UpIn Feed Tube

Firepot Overfills

Tall, Lazy Flame, Orange in Color

Incorrect

Figure 34.1

Figure 34.2

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

• Failure to do so could result in smoking, sooting and possible hopper fires.

Poorqualitypelletfuel,orlackofmaintenance,cancreateconditions thatmake thefirepotfillquicklywithashesandclinkers.Thisconditionmakestheappliancesusceptibletooverfillingthefirepotwithpelletswhichmayresultinsmoking,sootingandpossiblehopperfires.Figure 34.1showsanexamplewherethefirepotoverfills,pelletsbackupintothefeedtubeandashhasaccumulatedinthefirebox.Aninefficientandnon-economicalmethodofburningoffuelcausedbypoorqualitypelletfuelisshownin Figure 34.2. The correct flame sizewhengoodquality, premiumpelletfuelisburnedisshowninFigure 34.3.If the ash buildup exceeds the half way point in the firepotIMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Establisharoutineforthefuel,woodburnerandfiringtech-nique. Check daily for creosote build-up until experienceshowshowoftenyouneedtocleantobesafe.Beawarethatthehotterthefirethelesscreosoteisdeposited,andweeklycleaningmaybenecessaryinthemildweathereventhoughmonthly cleaning may be enough in the coldest months.Contactyour localmunicipalorprovincialfireauthority forinformationonhowtohandleachimneyfire.

In the event of a soot or creosote fire, close the firebox door, exit the building immediately and contact the proper fire authorities. DO NOT under any circumstances re-enter the building.

E. Soot or Creosote Fire

R

November 21, 2011 7050-128F Page35


1. Convection Blower Replacementa. Turndownthethermostat,letappliancecompletelycool

andthenunplugappliancebeforeservicing.b. TheConvectionBlower is locatedon the floorat the

rearoftheappliance.c. Removetherightupperandlowersidecurtainsbyloos-

ening7/16”nutinthbackandliftoffoftheappliance.When re-installing flex curtain to re-attach. Figure 35.1.

d. Cutthetiewireholdingthewirestogehterandthendis-connectthewhiteandpurplewires.

e. Remove wingnut and hold-down bracket and thenremoveblower.

f. Re-installinreverseorder.g. Attachnewtiewiretoholdwirestogether.

F. Blower Replacement 2. Combustion Blower Replacementa. Turndownthethermostat,letappliancecompletelycool

andthenunplugappliancebeforeservicing.b. Removebothupperandlowersidecurtains.Figure 35.1.

Removetheupperandlowerrearcurtains. Figure 35.3.c. Disconnect thewhite and bluewires from the exhaust

blower.d. Thereisaremovableplateontheexhaustblower.Using

a1/4”socketorshortstandardscrewdriverloosenthe6screwsinthekeyholeshapedholesandrotatetheplate.Figure 35.4.

e. Removetheexhaustblowerandgasket.f. Re-installinreverseorder.

Figure 35.3

Figure 35.2

Figure 35.1

Back of Side Curtain Slot

Ribs on Curtain Slide into Slots at Top and Bottom

Side curtains slip under the 6 nuts identified by the square marking.

Remove the circled screws to remove the upper and lower rear screens.

Figure 35.4

Page36 7050-128F November 21, 2011


NOTE: CombustionBlowerGasket isalsorequired.SoldseparatelyunderPartNumber240-0812.

Convection Cover

HookHook

Remove 2 screws at each end

Figure 36.2

Wing Nut

Bracket

Disconnect Wires

Figure 36.3

Figure 36.4

Loosen Wing Nut to relieve pressure

Shaded area inserted in hole in Feed Tube

Rotate bracket counterclockwise once pressure is relieved

With bracket in rotated position, reach behind bracket and remove and replace Snap Disc

3. Snap Disc #2 Replacement

Figure 36.5

a. Turn down thermostat, let appliance cool completely if running.Then unplug appliance before servicing. Disconnect appliancefromventingattherearofappliance.

b. Removebothupperandlowersidecurtainsbyremovingthesix7/16”nutsontherearoftheappliance.

c. Disconnectthevacuumhoseandwiresfromthevacuumswitch.Disconnecttheblueandwhitewiresfromthecombustionblower.Removecontrolboxretainerclip.Removetwoscrewsthatholdthejunctionbox.Setasidecarefully.Disconnecthopperswitch.

d. Removecasttopfromappliance.Twofastenersarelocatedout-sidethehopperoneachside.Theothertwoarelocatedinthehopperalongtheback. Figure 36.1.Removetherearscreenoftheappliance(besuretheventisdisconnected)byremovingthesevenscrews.Liftslightlyupwardsastonotdamagethehopperswitchandsetaside.

e. Remove lower screw by removing five screws. Lay flat onground.

f. Remove convection cover by removing the two screws at thebottom(oneeachside)andslidetotheleft,thensetaside.

g. Removethefive7/16”boltsholdingthecombustionblowerhous-ingtotheexhaustplenum.Discardgasket.(Cleanblowerimpellerandplenumifneeded).

i. Disconnectwiresfromsnapdisc#2.Figure 36.3.j. Loosenwingnut to relieve thepressureonsnapdisc fromthe

bracket.Theshadedareaofthesnapdiscisinsertedintoaholeinthefeedtube.NOTE:Youmayneedplierstostartthewingnut.Figure 36.4.

k. Whenbracketislooseenough,rotatethebracketcounterclockwiseandawayfromfeedtube.Figure 36.5.

l. Reach behind bracket and remove old snap disc. Install newsnapdiscandrotatebacktooriginalpositionensuringthesnapdiscisinsertedintheholeinthefeedtube.Tightenthewingnutandre-attachthewirestothenewsnapdisc.

i. Re-install in reverse order. Be sure to use new gasket wheninstallingcombustionblowerhousing.

Remove 2 screws on the outside of hopper in the front and 2 screws inside the hopper at the back.

Figure 36.1

R

November 21, 2011 7050-128F Page37


G. Igniter Replacement

1. Shutdowntheappliancebyturningdownthethermostat andlettheappliancecompletelycooldown. Aftertheappliancehascooleddown,unplugitandremovetheashdrawer.

2. Thewireleadstotheigniterareconnectedtothewireharnesswith1/4inchmale/femalespadeconnectors.Disconnect the spade connections and remove theigniter from the chamber. Loosen thumbscrewandslideigniterout.

3. Installnewigniterintothechamberandtightenthumbscrew.Re-connectthewirestothe2leadswiththespadeconnectors.

4. Doublecheck that the igniterwiresareclearofanymovement, i.e. ash drawer, firepot cleaning rod,cleaningslideplates,etc.

5. Re-installtheashdrawerandsidepanelandre-connectthepower.

Thumb Screw

Igniter

Firepot

Figure 37.1

H. Baffle & Brick Set Removal1. FollowpropershutdownproceduresinSection10.2. The top baffle has a hook on the bottom left side that

restsonthetop lipof thecastbrick. There isatabonthe bottom right side that hooks into the side bracket.Removethe topbafflebyfirstpulling thebaffle forwarduntilbackedgedropsdown.Thenslidebafflebackuntilthefrontedgeclearstheshelfthatithadbeenrestingon.Figure 37.2.

3. The topbafflemustbe removedbeforeyoucanremovethe rightand leftbrick. Remove the rightbrickbyhold-ingtoplipofbrickandliftingup,thenpushoutsideedgeback.Slidebricktotherightuntilitisflushwiththefirebox.Rotate the insideedgeof thebrick forwardand removebrick.Repeatforleftbrick.Figure 37.3.

Remove Right& Left Brick

Hook onleft side Tab on

right side

VacuumExhaust Area

Right BrickRemoved

Figure 37.2

Figure 37.3

Figure 37.4

Page38 7050-128F November 21, 2011


I. Baffle & Brick Replacement

Right Brick Installed

Brick is flush against back wall

Brick infront ofclip andNotchesexposed

Lift Brick, pull forward at an angleand drop down into notches

Opening at left side of Baffle

Tabs

Do not remove ropefrom center brick

Figure 38.1

1. Placerightbrickinbehindtherightbracketandthenslidetotheleftsothetabsarebehindthecenterbrick.Figure 38.1.

2. Thebrickwillbeflushagainst thebackwalland thebraket’snotcheswillbeexposed.Figure 38.2.

3. Pull therightedgeof thebrick forwardandslidethebrick into the notches both top and bottom of rightbracket.Figure 38.3.

4. Repeatforleftbrick.5. Insertbaffleintotopfrontoffireboxandthenraiseup

thebottomendandinsertbaffletabintonotchontherightbrackettolockintoplace.Figure 38.5. Placetheleftsidehookofthebottombaffleoverthetopofbrickforstability.

6. Thebaffledoesnotcompletelycoverthetopofthefire-box.ThereisanopeningasshowninFigure 38.6.

Insert Baffle Tab into Slot

Figure 38.2

Figure 38.3

Figure 38.4

Figure 38.5

Figure 38.6

R

November 21, 2011 7050-128F Page39


J. Glass Replacement

• Glassis5mmthickhightemperatureheat-resistantceramicglass.

• DONOTREPLACEwithanyothermaterial.

• Alternatematerialmayshatterandcauseinjury.

WARNING

Figure 39.1

1. Open the faceand removedoor from theappliancebyliftingdooroffofhingepinandlayonaflatsurfacefacedown.

2. Usingascrewdriver,tapthebottomoftheroperetainerrodtopushitupoutofthehole.Thetopendoftherodwillslideup.Swingtherodtowardyoufromthebottomandremovetherod.Repeatforotherside.

3. Removeoldglassandreplacewithnewglass.4. Slidetheretainerrodintothetopholefirst,andthenline

upthebottomcrimpedendwiththeholeinthedoor.Thecrimpedendmustbeparallewith theglass inorder toinsertitintoplace.Figure 39.1.

Rope RetainerRods

Slide this endin first

Crimped end atthe bottom

Crimped endmust be

parallel withthe glass

Glass

K. Damaged/Broken Component Replacement1. Replacement of broken or damaged components

should only be completed by a trained or qualifiedtechnician.

2. In the event that you find a damaged component,please contact your local dealer, to send a servicetechniciantocompletetheremovalandreplacementoftheparts.

Page40 7050-128F November 21, 2011


11 Reference Materials

7. Heat ExchangersTheheatexchangerstransferhotairfromtheexhaustsystemintoconvectonair.Removethestainlesssteeltopbaffletoaccess theheat exchangers. Thereare2 cleanout rodslocatedundertheheatexchangers.8. Heat Output SwitchTheheatoutputswitchislocatedontheupperrightrearpanel.Thefunctionoftheheatouputswitchistoregulatetheburnrates;low,mediumandhighsettings.9. Hopper SwitchThehopperswitchislocatedintheupperrighthandcornerofthehopper.Thisswitchisdesignedtoshutdownthefeedmotorwheneverthehopperlidisopened.10. IgniterTheigniterismountedonthebaseofthefirepot.Combustionairtravelsovertheredhotignitercreatingsuperheatedairthatignitesthepellets.11. Junction Box And Wiring HarnessThejunctionboxislocatedontherightsideoftheappliance,behind the right side panel. The junction box andwiringharnessarereplacedasonecomponent.12. Power SupplyThepoweroutletislocatedbehindthecontrolboxonthebackoftheappliance,lowerleftcorner.Checkthewallreceptaclefor120volt,60Hz(standardcurrent).Makesuretheoutletisgroundedandhasthecorrectpolarity.Agoodsurgeprotectorisrecommended.13. Red Call LightTheredcalllightisonthesideofthejunctionbox,nexttothefuse.Thefunctionoftheredcalllightistoindicatethatthethermostatiscallingforheat.14. Reset ButtonTheresetbuttonislocatedonthebackoftheapplianceintheupperrightcornerbelowtheheatoutputcontrolswitch.Thefunctionofthebuttonistomomentarilyopenthethermostatcircuit,whichrestartsthesystem.15. ThermocoupleThe thermocouple is located on top of the firepot insidethe thermocouple cover (ceramic protection tube). Thethermocouple sends amillivolt signal to the control boxindicatingthepresettemperaturesofthegreenandredlightshavebeenobtained.

When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE.

2. Convection BlowerTheconvectionblowerismountedatthebottomrearoftheappliance.Thereare2impellers,oneoneachsideofthemotor.Theconvectionblowerpushesheatedairthroughtheheatexchangesystemintotheroom.3. Exhaust BlowerThe exhaust blower ismounted on the right side of theappliance. The exhaust blower is designed to pull theexhaust from the appliance and push it out through theventingsystem.4. Feed SystemThefeedsystemislocatedontherightsideoftheapplianceandcanberemovedasanentireassembly.Theassemblyincludesthefeedmotor,mountingbracket,bearingandfeedspring(auger).Thehollowfeedspring(auger)pullspelletsupthefeedtubefromthehopperareaanddropsthemdownthefeedchuteintothefirepot.5. FirepotThefirepot ismadeofhighqualityductile ironandhasacleaning pull-out rod. The floor of the firepot opens forcleaningwhenyoupullouttherod.Besurethatthefloorreturnstoacompletelyclosedpositionoryourappliancewillnotoperateproperly.6. FuseThefuseislocatedonthefrontofthejunctionboxnexttotheredcalllight.Thefusewillblowshouldashortoccurandshutoffpowertotheappliance.

NOTE:DoNOTopenthecontrolbox.Thiswillvoidthewarranty.Ifyouneedtopluginorremovethecontrolboxyoumustfirst unplug the appliance.

1. Control Box a.The control box is located on upper right side of

appliance,behindtherightsidepanelandabovethevacuumswitch.

b.Thereisalightlocatedinsideofthecontrolbox.Theinternal lightwill turngreenwhentheappliancehasreachedatemperatureof200oF(93°C)inthefirepot.andwillturnredwhenitreaches600oF(315°C).

c.Thereisalsoaninternalbluelightlocatedintheupperleftcornerofthecontrolbox.Whenyouplugintheappliancethebluelightwillautomaticallystartblinking6timesinarowfor60secondsandthenwillstop.

A. Component Function E

R

November 21, 2011 7050-128F Page41


16. ThermostatTheapplianceisdesignedtorunona12voltACthermostat.The heat anticipator should be set on the lowest settingavailable.17. Snap Disc #1 (Convection Blower) 110°FSnapdisc#1islocatedontherightsideoftheapplianceonthebottomoftheheatexchangerbox.Thereare2purplewiresconnectedto it. Thissnapdiscturnstheconvectionbloweronandoffasneeded. Power isalwayspresentatsnapdisc#1.18. Snap Disc #2 (Fuel Delivery Interrupt) 250°FSnapdisc#2isalsolocatedonthebacksideofthefeeddroptube.Thereare2orangewiresconnectedtoit.Thissnapdiscwillturnoffthefeedsystemwhichwillturnofftheapplianceif an overfire condition should occur or if the convectionblowershouldfailtooperate.Ifthisoccursthesnapdiscwillautomaticallyresetitself.

19. Snap Disc #3 (Back Burn Protector) 250°FSnapdisc#3ismountedonthebackoftheaugertubeinthecenteroftheapplianceandhasaresetbutton.Toaccessitremovetherightsidepanel.Ifthefiretriestoburnbackintothefeedsystemorpushexhaustupthefeedtube,thissnapdiscwillshuttheentiresystemoff.Thisdiscmustbemanuallyreset.20. Vacuum SwitchThevacuumswitchislocatedonthelowerrightsideoftheappliancebehind right sidepanel. This switch turns thefeedsystemonwhenvacuumispresentinthefirebox.Thevacuumswitchisasafetydevicetoshutoffthefeedmotoriftheexhaustortheheatexchangersystemisdirtyorpluggedorifthefireboxdoorisopen.21.Wiring HarnessSee Figure 41.1 below.

Figure 41.1

VACUUMSWITCH

SNAPDISC #2

CAPACITOR FEEDMOTOR

SNAPDISC #1

CONVECTIONBLOWER

COMBUSTIONBLOWER

SNAPDISC #3

FUSE

RESETBUTTON

CALLLIGHT

THERMOS TATBLOCK

HEAT OUTPUTSWITCH

THERMOCOUPLE

IGNITOR

YELLOW

YELLOW

RED

RED

ORANGE

WHITE

BLUE

BLUE

PURPLEGRAY

BLACK

BLACK

BLACK

BLACK

HOPPER SWITCH

Page42 7050-128F November 21, 2011


B. Component Locations

Red Call LightFuse

ControlBox

VacuumSwitch

Junction Box

High Med Low

Heat Output Switch

Reset Button

Reset Button

Combustion Blower

Convection Blower

TERMINAL BLOCK CENTER 2 SCREWS FOR

THERMOSTAT WIRES

POWER OUTLET

Figure 42.1

Figure 42.2

Figure 42.3

Figure 42.4

Cleaning Rods

10 Heat Exchanger Tubes

November 21, 2011 7050-128F Page43

C. Exploded Drawing

Service Parts

04/11

R

Pellet Stove

SANTAFE-MBK

Part number list on following page.

1

3

4

56

78

910

11

12

13

14

15

16

1718

19

20

2

Beginning Manufacturing Date: June 2009 Ending Manufacturing Date: Active

Page44 7050-128F November 21, 2011

Service Parts

04/11

R SANTAFE-MBKBeginning Manufacturing Date: June 2009

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER1 Hopper Lid SRV7050-132

Hopper Lid Stop (Prep Rod) SRV7050-126

2 Top SRV7050-101

3 Door Hinge Assembly SRV7019-014

Hinge, Door, Male 450-2810

4 Baffl e Assembly 7001-034 Y5 Brick, Left / Right, Cast 414-0270

6 Brick, Center, Cast 414-0260

7 Snap Disc, 110-20, #1 SRV230-1220 Y8 Blower, Convection 812-4900 Y

Blower Magnet Pkg of 10 7019-188/10 Y9 Pedestal Side Curtain SRV7050-105

10 Side Curtain Assembly SRV7050-005

11 Pedestal Back SRV7050-134

12 Vacuum Switch SRV7000-531 Y13 Control Board 3 Speed SRV7000-205 Y14 Wire Harness / Junction Box SRV7001-194 Y

Switch, 3-Position - Heat Output Rocker Switch 812-3500 Y15 Back SRV7050-102

16 Exhaust Transition Assembly SRV7001-009

17 Blower, Exhaust 812-4400 Y

Gasket, Exhaust Blower (Between…)Housing & Stove 240-0812 YMotor & Housing 812-4710 Y

18 Snap Disc #2 SRV7000-268 Y

19 Feed Assembly 812-4760 Y19.1 Screw 8-32 x 3/8 Pkg of 40 225-0500/40 Y19.2 Feed Motor 812-4421 Y19.3 Collar, Set, 7/8 229-0520

19.4 Bearing, Feed System, Nylon SRV7000-598

19.5 Feed Motor Bracket Assembly 7001-039

19.6 Gasket, Feed Motor 240-0731 Y19.7 Feed Spring Assembly (Only) SRV7001-046 Y19.8 Screw, 5/16-18 x 1/4 Pkg of 25 225-0550/25 Y

Plate, Feed Motor Mount 412-0240

20 Snap Disc, Manual Reset #3 SRV230-1290 Y

Additional service part numbers appear on following page.

19.1 19.219.3

19.8

19.419.5 19.6

19.7

#19 Feed Assembly

November 21, 2011 7050-128F Page45

Service Parts

04/11

R


Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER21.1 Top Face Assembly 7019-04721.2 Grill Bar (Scraper) Black 7019-11921.3 Upper Grill Assembly Black, 3 Pc 7019-00721.4 Lower Grill Assembly Black, 4 Pc 7019-008

Grill Bracket Cover 7019-19921.5 Ash Drawer Assembly SRV7050-002

Logo, Quadra-FireGold 200-3180Nickel 200-3240

21.6 Face Assembly SRV7019-04521.7 Door Assembly 7019-01321.8 Door Handle Black Nickel 7019-17421.9 Door Latch Assembly 7019-01521.10 Glass Assembly/w gasket - 17-1/4 in. W x 11-5/8 in H 7001-038 Y

Door Handle Assembly SRV7019-037Face Skin Assembly SRV7019-046Gasket, Tadpole, 3/8 - Field Cut to Size 10 Ft 842-5130 YHinge, Female 450-2910Pin 3/16 x 1/2 7000-229Retainer, Rope 7001-192 YTape, 1/2” x 1/16 - Field Cut to Size 10 Ft 240-0290/10 YTape, Door Corner - Field Cut to Size 1 Ft SRV7027-227 Y


SANTAFE-MBKBeginning Manufacturing Date: June 2009


#21 Face Assembly21.1

21.2

21.3

21.4

21.5

21.621.7 21.8

21.9

21.10

Page46 7050-128F November 21, 2011

Service Parts

04/11

R


Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

22.1 Thermocouple Cover Pkg of 10 812-4920 Y22.2 Pull Rod Assembly 7019-009

Pull Rod Black Nickel 7019-172

Spring, Firepot 200-2050

22.3 Heating Element Assembly 18” (Loop Igniter)Pkg of 1 SRV7000-462 YPkg of 10 SRV7000-462/10 Y

22.4 Firepot Assembly SRV414-5200 Y22.5 Gasket, Firepot 240-0930 Y22.6 Thermocouple Clamp SRV7001-203 Y22.7 Thermocouple 812-4470 Y

Bracket for Snap Disc #3 only 7005-253

Component Pack Assembly (w/Power Cord, Thermostat & Harness, Firepot Cleanout Tool, Touchup-Paint, Owners Manual, Warranty Card, “How-To-Operate” Dvd)

SRV7050-011

Cleanout Tool 414-1140 YDvd Original Energy Stove 7000-440

Harness, Thermostat Wire 25 Ft 230-0810

Thermostat, Manual 7000-604

Defl ector, Bottom Airwash 413-0680

Feed Adjustment Plate 7001-182

Hose, Vacuum, 5/32 Id - Field Cut to Size 3 Ft SRV240-0450 YMagnet Round SRV7000-140 YMagnetic Switch 7000-375 YPlate, Ash Cleanout 7001-186

Scraper Repair Kit SCRAPER-SF

Wire Harness Hopper Switch SRV7050-130 YWire Harness for Snap Disk #2 7001-224




22.2

22.322.4

22.5

22.622.7

22.1#22 Firepot Assembly

November 21, 2011 7050-128F Page47

Service Parts

04/11

R


Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBERACCESSORIES

Collar, Offset, Top Vent 3” to 6” 812-3570Log Set LOGS-30-OELog Top, Twig, Center Covers Firepot 811-0900Outside Air Kit, Rear 811-0872

Channel, Air Intake 413-7040Cover, Outside Air Kit, Floor 411-1071Hose, Alum Flex, 2 Inch x 3 Ft 3 Ft 200-0860Outside Air Cap Assembly 7001-044Outside Air Collar Assembly 7001-045Trim Plate, Outside Air Kit 412-7100

Smart-Batt Il, Battery Operated 841-0970Smart-Stat Il, receiver Requires 110 VAC 841-0960Thermostat, Mechanical 812-3760 YThermostat, Programmable 811-0520Top Vent Adapter TPVNT-2Vent Adapter, 3-4” 811-0720Vent Adapter, 90, Cleanout 811-0610Vent Adapter, Rear 811-0620

FASTENERSAvk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR YBolt, Hex Head, 1/4-20 X 1 Pkg of 10 25221A/10 YBumper, Rubber Pkg of 12 SRV224-0340/12 YNut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24 YScrew Flat Head Screw 1/4-20 Pkg of 24 7000-130/24 YScrew, Flat Head Philips 8-32 X 1/2 Pkg of 10 832-0860 YScrew, Machine Screw 1/4-20 X 5/8 Pkg of 24 220-0440/24 YScrew, Pan Head Philips 8-32 X 3/4 Pkg of 24 229-1100/24 YScrew, Pan Head Philips, 10/32 x 1/4 Pkg of 24 229-1230/24 YScrew, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40 YScrew, Wing Thumb, 8-32 x 1/2 Pkg of 24 7000-223/24 YScrew, 5/16 - 18 x 1-1/2 Pkg of 24 7000-101/24 Y



Page48 7050-128F November 21, 2011


Date of Service Performed By Description of Service

D. Service And Maintenance Log

R

November 21, 2011 7050-128F Page49


Date of Service Performed By Description of Service

D. Service And Maintenance Log (Cont’d)

Page50 7050-128F November 21, 2011


F. Warranty Policy

R

November 21, 2011 7050-128F Page51


R

Hearth & Home Technologies1445 North HighwayColville, WA 99114

Division of HNI INDUSTRIES

7050-128F November 21, 2011Page52

CONTACT INFORMATION:

Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer

logo onto www.quadrafire.com

DO NOT DISCARD THIS MANUALCAUTION

• Importantoperatingandmaintenance instruc-tionsincluded.

• Leave thismanualwithpartyresponsibleforuseandoperation.

• Read,understandandfollow these instruc-tionsforsafeinstalla-tionandoperation.

DO NOTDISCARD

Datepurchased/installed:

SerialNumber: Locationonappliance:

Dealershippurchasedfrom: Dealerphone:

Notes:

We recommend that you record the following pertinent information for your SANTA FE PELLET STOVE

This product may be covered by one or more of the following patents: (United States) 6830000 and 5582117 or other U.S. and foreign patents pending.

Documents

SANTA T STO - No Utility Bills · This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy