Pump PanelSystems

www.em.co.za

IRRIGATION AND SOLAR

Sandton (Head Office)2 Ann Arbor Road, Bramley Park, Sandton

Telephone: +27 (0) 11 249 5000

Fax: +27 (0) 11 496 2779

Ormonde14 Data Crescent, Ormonde Ext 8

Telephone: +27 (0) 11 249 5000

Fax: +27 (0) 11 496 2779

East RandCnr Paul Smit & Main Road, Anderbolt, Boksburg

Telephone: +27 (0) 11 249 5000

Fax: +27 (0) 11 496 2779

GAUTENG

WESTERN CAPECape Town1 Edison Way, Century City, Milnerton, Cape Town

Telephone: +27 (0) 21 529 7000

Fax: +27 (0) 21 552 0331

KWAZULU-NATAL

DurbanUnit 1 Edstan Business Park, 2 Ibhubesi Road, Riverhorse Valley, Durban

Telephone: +27 (0) 31 569 3500

Fax: +27 (0) 31 569 3580

www.em.co.za

ElectroMechanicainfo@em.co.za @EM_co_za

Pump Panelump SystemsIrrigation and Solar Systems

Electricity and water savings

Automatic sleep and wake functions

Class II surge protection Lower mechanical wear and tear

Eliminates the need for control valves

IntroductionINTRODUCTIONElectroMechanica offers a complete and robust range of pre-assembled irrigation and solar pump panel systems that provide a solution for a wide variety of pumping applications.

Our panel systems are enclosed in weather-tight protection units which are available in several size and panel variations depending on the control and the environment of the installation.

The uncluttered panel layout also allows for reasonable working space which can significantly simplify installation, commissioning and servicing.

Our preconfigured VSD's (variable speed drives) reduces the amount of energy drawn by the pump motor by controlling the speed while keeping a constant pressure in the line. Even a small reduction in speed can give significant savings.

“Our pump panel systems not only reduces energy costs. They also safeguards our water resources and keeps productivity at an optimal level. "

Enhanced motor and pump protection features

Prevents pipe bursts by controlling the maximum output pressure

Controls pump to deliver accurate flows or constant pressures

Benefits of using our pump panels

Pump PanelSystems

www.em.co.za

IRRIGATION AND SOLAR

Rotary cam switches

MCBs

Class II surge protection LED pilot lights

Panel mount filter

Frame fan

Typical applications include:

• Irrigation of land• Domestic water supply • Fish farming • • Solar powered fountains• Sprinklers, misters and soakers • •

Ground dewatering for excavation Construction sites

Sheet metal enclosures(Powder coated)

Marking solutions

Trunking

Miniature industrial plug-in relays

External front operation handle

3-pole load-break switch

Terminal blocks

Panel mount potentiometer

Selector switches

Marking solutions

Water for livestock

Visit the pump catalogue section on our website. www.em.co.za

IRRIGATION PUMP PANELS

Input

Ouput

Ouput

PressureSensor

● Panel mount isolator● Drive and control circuit breakers● Class II surge protection● Power and control terminals● Manual off/auto selector switch● Run and trip indication● Cooling fans and vents● Rotary setpoint selector (more than one setpoint)

Standard Features:

TransducerPressure transducer multiple pressure ranges, 4 - 20mA feedback, ¼″ male fitting stainless steel IP65Transducer cable M12 cables and plugs, multiple options available polyurethane IP65KeypadPanel mount keypad extends the LCD keypad to the panel door IP65ControlsInternal controls all controls and isolator mounted inside the steel enclosure plastic housingOutput chokesOutput chokes used for long drive to motor cable lengthsSolar assist PV power used to reduce energy costs in day time operation

* Additional price increase for larger panel size. Please contact our sales department on info@em.co.za

Accessories (extra’s)

M12 connectors● Plug angle: Straight or 90 degree● Sensor cable (PUR) polyurethane

SENSOR CONNECTORS & CABLES

GLANDS

IRRIGATION KEYPAD

Metric cable glands● Protection: IP67● Also available in metal

Type 528 compact pressure transmitters● Protection: IP67● Compact, rugged construction

JUNCTION BOXES

PRESSURE TRANSDUCERS

Feedback signal 4-20mA

Customised LCD display

4-20mA

Irrigation Controller(Remote Option)

Combi junction boxes 108/308/407 (IP67)● Colour: White or black● Material: PolypropyleneMaterial: PolypropyleneMaterial: Polypropylene

Part number setpoints

motorrating frame size dimensions (mm)

(H) x (W) x (D) local remote description

Motor rating - 400V 3 phase 50Hz 015S-1SP 1 1.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel015S-5SP 5 1.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel015S-5SPLR 5 1.5kW HE204 650 x 450 x 270 Yes indoor irrigation pump panel022S-1SP 1 2.2kW HE204 650 x 450 x 270 No indoor irrigation pump panel022S-5SP 5 2.2kW HE204 650 x 450 x 270 No indoor irrigation pump panel022S-5SPLR 5 2.2kW HE204 650 x 450 x 270 Yes indoor irrigation pump panel040S-1SP 1 4.0kW HE204 650 x 450 x 270 No indoor irrigation pump panel040S-5SP 5 4.0kW HE204 650 x 450 x 270 No indoor irrigation pump panel040S-5SPLR 5 4.0kW HE204 650 x 450 x 270 Yes indoor irrigation pump panel055S-1SP 1 5.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel055S-5SP 5 5.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel055S-5SPLR 5 5.5kW HE204 650 x 450 x 270 Yes indoor irrigation pump panel075S-1SP 1 7.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel075S-5SP 5 7.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel075S-5SPLR 5 7.5kW HE204 650 x 450 x 270 Yes indoor irrigation pump panel110S-1SP 1 11kW HE204 650 x 450 x 270 No indoor irrigation pump panel110S-5SP 5 11kW HE204 650 x 450 x 270 No indoor irrigation pump panel110S-5SPLR 5 11kW HE205 750 x 550 x 270 Yes indoor irrigation pump panel150S-1SP 1 15kW HE204 650 x 450 x 270 No indoor irrigation pump panel150S-5SP 5 15kW HE204 650 x 450x 270 No indoor irrigation pump panel150S-5PLR 5 15kW HE205 750 x 550 x 270 Yes indoor irrigation pump panel185S-1SP 1 18.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel185S-5SP 5 18.5kW HE204 650 x 450 x 270 No indoor irrigation pump panel185S-5SPLR 5 18.5kW HE205 750 x 550 x 270 Yes indoor irrigation pump panel220S-1SP 1 22kW HE206 850 x 600 x 270 No indoor irrigation pump panel220S-5SP 5 22kW HE206 850 x 600 x 270 No indoor irrigation pump panel220S-5SPLR 5 22kW HE206 850 x 600 x 270 Yes indoor irrigation pump panel300S-1SP 1 30kW HE206 850 x 600 x 270 No indoor irrigation pump panel300S-5SP 5 30kW HE206 850 x 600 x 270 No indoor irrigation pump panel300S-5SPLR 5 30kW HE206 850 x 600 x 270 Yes indoor irrigation pump panel370S-1SP 1 37kW HE206 850 x 600 x 270 No indoor irrigation pump panel370S-5SP 5 37kW HE206 850 x 600 x 270 No indoor irrigation pump panel370S-5SPLR 5 37kW HE206 850 x 600 x 270 Yes indoor irrigation pump panel450S-1SP 1 45kW HE206E 850 x 600 x 330 No indoor irrigation pump panel 450S-5SP 5 45kW HE206E 850 x 600 x 330 No indoor irrigation pump panel450S-5SPLR 5 45kW HE206E 850 x 600 x 330 Yes indoor irrigation pump panel550S-1SP 1 55kW HE206E 850 x 600 x 330 No indoor irrigation pump panel550S-5SP 5 55kW HE206E 850 x 600 x 330 No indoor irrigation pump panel550S-5SPLR 5 55kW HE206E 850 x 600 x 330 Yes indoor irrigation pump panelAdd ‘-O’ for Outdoor

HE204HE205

HE206 HE206E

1) Motor Rating in kW 075 = 7.5kW 185 = 18.kW 370 = 37kW Larger sizes available on request.

2) Pump Program Type S = Single pump (1 x pump 1 x drive) Other programs available.

3) Number of Set Points Available 1SP = 1 x set points 5SP = 5 x set points* * Includes rotary selector switch. Other set points available on request.

4) Local/Remote Set Points LR = Local - Rotary selector switch (same as above) / Remote - External 24 VAC inputs (other voltages available)

5) Indoor or Outdoor Option O = Outdoor. Panel includes a canopy and rain hoods for fans and filters.

PART NUMBER: 075 S - 5SP - LR - O

1) Motor Rating kW 5) In/Outdoor

2) Pump Program 4) Local/Remote3) Number of Set Point

SOLAR (PV) PUMP PANELS

Specifying your operating hoursSpecify your combined solar panels wattage according to the time of day you wish to pump.

- Normal operating hours* = 1.5 x pumps Kilowatts - Early & late operating hours* = 2 x pumps Kilowatts

Calculating your PV ArraySee below example:Motor specification - 1kW 3 phase 400V 50HzPV panel specification - 154 VOC, 120 VMP, 150WVFD specification - 770 VDC max, 450 VDC min (PV4)

* * VOC-Voltage Open Circuit VMP-Voltage Maximum Point VDC-Voltage Direct Current

1) Determine the maximum amount of panels connected in series PV panels (VDC max ÷ VOC)

– 770 VDC max ÷ 154 VOC = 5 (PV panels connected in series)

2) Calculate the power requirements based on “normal operating hours” (1.5 x pump kW)

– Total Power required = Pump kW x 1.5 – Total Power required = 1kW x 1.5 = 1500W

– Power per string = 150W panel x 5– Power per string = 750W

– Amount of strings needed = 1500W ÷ 750W– Amount of strings needed = 2

Therefore the array will be 2 stings of 5 panels each & electrical panel Part Number = 015PV4

* Season dependant

● Multi-status indicator lamp● On/Off selector switch● DC fuse protection (includes spare)● Power and control terminals● No flow input and underload protection● Maximum power point tracking software + manual override

Accessories (extra’s)

Surge protection devices (SPD)AC SPD Class 2, used on auxiliary supply models - C or D type <275V L - Ph 40kA Imax

DC SPD Class 2, normally located near the combiner box <1060V PV 40kA Imax

Panel mount keyboardPanel mount keypad extend keypad to the panel door

ControlsInternal controls all controls mounted inside the steel enclosure plastic housing

Output chokes used for long drive to motor cable lengths

* Additional price increase for larger panel size. Please contact our sales department on info@em.co.za

Standard Features:

Accessories (extra’s)

12:00Normal sun operation times

1.5x Motors rated power

09:00 15:00

Early & late operating times2x Motors rated power

18:0006:00

HE202 HE203 HE204

1) Motor Rating in kW 007 = 0.75kW 022 = 2.2kW 185 = 18.5kW Larger sizes available on request.

2) Pump Program Type PV = MMPT control with manual option Other programs available.

3) Motor Voltage ● 2 = 230V 3 phase motor ● 4 = 400V 3 phase motor

4) Auxiliary Supply Type C = Manual changeover for AC or DC supply (includes female coupler) D = Blocking Diode. AC supply is used to compensate for low light conditions and allow for 24 hour operations. VMP > VAC x 5(2)

5) Location O = Outdoor. Panel includes a canopy and rain hoods for fans and filters.

1) Motor Rating kW

2) Pump Program 4) Auxiliary Supply Type

5) Local/Remote3) Motor Voltage

PART NUMBER: 022 PV 2 - C - O

Part number VDC min VDC max motorrating frame size dimensions (mm)

H x W x D description

Motor rating - 230V 3 phase 50Hz007PV2 220V 380V 750W HE202 450 x 300 x 220 indoor PV pump panel007PV2-C 220V 380V 750W HE202 450 x 300 x 221 indoor PV panel with changeover015PV2 220V 380V 1.5kW HE202 450 x 300 x 222 indoor PV pump panel015PV2-C 220V 380V 1.5kW HE202 450 x 300 x 223 indoor PV panel with changeover015PV2-D 220V 380V 1.5kW HE202 450 x 300 x 224 indoor PV panel with blocking diode022PV2 220V 380V 2.2kW HE202 450 x 300 x 225 indoor PV pump panel022PV2-C 220V 380V 2.2kW HE202 450 x 300 x 226 indoor PV panel with changeover022PV2-D 220V 380V 2.2kW HE202 450 x 300 x 227 indoor PV pump panel

Motor rating - 400V 3 phase 50Hz007PV4 450V 770V 750W HE202 450 x 300 x 227 indoor PV pump panel007PV4-C 450V 770V 750W HE202 450 x 300 x 228 indoor PV panel with changeover015PV4 450V 770V 1.5kW HE202 450 x 300 x 230 indoor PV pump panel015PV4-C 450V 770V 1.5kW HE202 450 x 300 x 231 indoor PV panel with changeover015PV4-D 450V 770V 1.5kW HE202 450 x 300 x 232 indoor PV panel with blocking diode022PV4 450V 770V 2.2kW HE202 450 x 300 x 233 indoor PV pump panel022PV4-C 450V 770V 2.2kW HE202 450 x 300 x 234 indoor PV panel with changeover022PV4-D 450V 770V 2.2kW HE202 450 x 300 x 235 indoor PV panel with blocking diode040PV4 450V 770V 4kW HE202 450 x 300 x 236 indoor PV pump panel040PV4-C 450V 770V 4kW HE202 450 x 300 x 237 indoor PV panel with changeover040PV4-D 450V 770V 4kW HE202 450 x 300 x 238 indoor PV panel with blocking diode055PV4 450V 770V 5.5kW HE203 550 x 400 x 220 indoor PV pump panel055PV4-C 450V 770V 5.5kW HE203 550 x 400 x 221 indoor PV panel with changeover055PV4-D 450V 770V 5.5kW HE203 550 x 400 x 222 indoor PV panel with blocking diode075PV4 450V 770V 7.5kW HE203 550 x 400 x 223 indoor PV pump panel075PV4-C 450V 770V 7.5kW HE203 550 x 400 x 224 indoor PV panel with changeover075PV4-D 450V 770V 7.5kW HE203 550 x 400 x 225 indoor PV panel with blocking diode110PV4 450V 770V 11kW HE203 550 x 400 x 226 indoor PV pump panel110PV4-C 450V 770V 11kW HE203 550 x 400 x 227 indoor PV panel with changeover110PV4-D 450V 770V 11kW HE203 550 x 400 x 228 indoor PV panel with blocking diode150PV4 450V 770V 15kW HE204 650 x 450 x 270 indoor PV pump panel150PV4-C 450V 770V 15kW HE204 650 x 450 x 271 indoor PV panel with changeover150PV4-D 450V 770V 15kW HE204 650 x 450 x 272 indoor PV panel with blocking diode185PV4 450V 770V 18.5kW HE204 650 x 450 x 273 indoor PV pump panel185PV4-C 450V 770V 18.5kW HE204 650 x 450 x 274 indoor PV panel with changeover185PV4-D 450V 770V 18.5kW HE204 650 x 450 x 275 indoor PV panel with blocking diode220PV4 450V 770V 22kW HE204 650 x 450 x 276 indoor PV pump panel220PV4-C 450V 770V 22kW HE204 650 x 450 x 277 indoor PV panel with changeover220PV4-D 450V 770V 22kW HE204 650 x 450 x 278 indoor PV panel with blocking diodeAdd ‘-O’ for Outdoor

Visit www.em.co.za

Sandton (Head Office)2 Ann Arbor Road, Bramley Park, Sandton

Telephone: +27 (0) 11 249 5000

Fax: +27 (0) 11 496 2779

Ormonde14 Data Crescent, Ormonde Ext 8

Telephone: +27 (0) 11 249 5000

Fax: +27 (0) 11 496 2779

East RandCnr Paul Smit & Main Road, Anderbolt, Boksburg

Telephone: +27 (0) 11 249 5000

Fax: +27 (0) 11 496 2779

GAUTENG

WESTERN CAPECape Town1 Edison Way, Century City, Milnerton, Cape Town

Telephone: +27 (0) 21 529 7000

Fax: +27 (0) 21 552 0331

KWAZULU-NATAL

DurbanUnit 1 Edstan Business Park, 2 Ibhubesi Road, Riverhorse Valley, Durban

Telephone: +27 (0) 31 569 3500

Fax: +27 (0) 31 569 3580

www.em.co.za

ElectroMechanicainfo@em.co.za @EM_co_za

09/18