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Construction of Samuel Beckett Bridge Dublin - Ireland 03 December 2009 Guus Olierook

Samuel Beckett Bridge

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Construction of Samuel Beckett Bridge Dublin - Ireland03 December 2009Guus Olierook

Presentation Samuel Beckett Bridge projectPresentation content Characteristics of the bridge Project Organisation Hollandia Scope of Works Engineering Construction of bridge sections Assembly of bridge on the quay Transport to Dublin Erection works on site in Dublin

Characteristics of bridge- Cable-stayed swing bridge

Characteristics of bridgeCable-stayed swing bridge Design by Santiago Calatrava Turning machinery: 5 lift cylinders and 2 turn cylinders Length: 123 m, Width: 28 m, Height: 45 m Weight of Steelconstruction: 2350 ton Plates for Pyloon are 120 mm thick Pivotpoint out of centre: 31 m and 92 m Ballastweight 2800 ton (600 ton steel & 2200 ton concrete) 6 back stay cables of 145 mm diameter 25 fore stay cables of 60 mm diameter Location of bridge in center of Dublin across the River Liffey Order value for Hollandia: Eur 24.500.000,-

Project OrganisationDublin City Council (Client) Contractors combination Hollandia & GrahamArchitect - Calatrava Inspectors - F&N Contract mngt - ROD

Projectmanager Hollandia Steelworks

Projectmanager Graham Civilworks

Project Engineer

Work Preperator

Project Buyer

Fabricatio n Manager

Quality inspector

Site Manage r

Hollandia Scope of WorksScope of Works split between Hollandia and Graham

Hollandia Scope of WorksProgram of the works Engineering Procurement Construction Assembly Transport and Erection2007 2008 2009

Engineering Fabrication drawings800 fabrication drawings

3D computer model

Engineering Fabrication drawings Design Turning machinery Lift and Turning system

Engineering Fabrication drawings Design Turning machinery Lift and Turning system

Engineering Fabrication drawings Design Turning machinery Lift and Turning system Locking pins Expansion joints Traffic barriers

Electric systeem Hydraulic systeem

Engineering Fabrication drawings Design Turning machinery Lift and Turning system Locking pins Expansion joints Traffic barriers

Electric systeem Hydraulic systeem

Erection methods and Erection calculations

Procurement Steel - Arcelor en Dillinger Cable stays - Bridon Hydraulic systeem - Hycom Electric systeem - Huisman Corrosion protection - GSB Transport - ALE Heavylift

Construction of bridge sections Bridge deck 8 7 6 5 4 3 2 1 S355J2+N 10 mm upto 60 mm

Construction of bridge sections Bridge deck PylonB A Base D C Pylon tip: S690T 180 mm

Section B

S355ML 120 mm

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism

S355ML 120 mm

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism Locking pins

S690QL 90 mm

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism Locking pins Expansion joints

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism Locking pins Expansion joints Traffic barriers

Construction of bridge sections Bridge deck Pyloon Turning machinery Lift and turn mechanism Locking pins Expansion joints Traffic barriers

Assembly of bridge

Assembly of bridge15 October 2008

Assembly of bridge

Assembly of bridge

Assembly of bridge

Assembly of bridge

Assembly of bridge

Assembly of bridge

Bridge Load-out Preparation load-out

Bridge Load-out Preparation load-out

Bridge Load-out Load-out at Hollandia

Bridge Load-out Load-out at Hollandia Seafastening on barge

Transport to Dublin Pass bridges in Rotterdam2350 ton steelconstruction 160 ton equipment 250 ton ballast in bridge 2760 ton total weight

Transport to Dublin Pass bridges in Rotterdam2250 ton staalconstructie 160 ton equipment 225 ton ballast in brug 2635 ton totaal gewicht

Transport to Dublin Pass bridges in Rotterdam Transport across the sea

Transport to Dublin Arrival in Dublin Pass East Link bridge

Transport to Dublin Arrival in Dublin Pass East Link bridge Mooring along quay

Transport to Dublin Arrival in Dublin Pass East Link bridge Mooring along quay

Erection Position central pipe into concrete pier

Erection Position central pipe into concrete pier

Erection Position central pipe into concrete pier Ballasting bridge

1575 ton ballast added (steel blocks & heavyweight concrete)

2

1

Erection Position central pipe into concrete pier Ballasting brug Skidding bridge

1575 ton ballast toevoegen (staal broodjes & beton)

Erection Position central pipe into concrete pier Ballasting brug Skidding bridge Position bridge on concrete pier

Erection Position central pipe into concrete pier Ballasting bridge Skidding bridge Position bridge on concrete pier Welding bridge to central pipe Connect Turning cylinders

Erection Close Bridge first time on 18 June 2009 Remaining ballast in bridge (1000 ton) beginning July 2009 Concrete and Asphalt on deck (Aug and Sept 2009) Final tensioning Cable stays beginning October 2009 Commisioning Hydraulic en Electric Systeem Handover bridge to client on 30 November 2009

Questions?