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Sampling
Doedijns have supplied over 200
large sampling systems world wide
Specialised production facility in AssenImplementation of 3D design Tools
History
Development of Doedijns PowerietMixing Systems
Doedijns acquiredmore sampling products to extendtheir range
Sampling
Our systems and knowledge of sampling have developed over the years from manufacturing simple single sample receiver systems to state of the art systems with combined mixing fast-loop sampling and real-time
analysis monitors
Sampling
Why Sampling
Daily crude oil demand 85 million bbls Need for accurate measuring systemsBuyers of crude oil want good sampling systems and accurate analysis to determined the product specification: – Density– Total water content– Contaminants– Composition and quality
Systems designed to custody transfer standard
Sampling
Major Customers
Emerson Process (Daniel)
Technip
ODS
Fluor Daniels
Alderley
SBM
Oval
ABB Lummus
PEG
Shell
Marathon Oil
PDO Oman
ExxonMobil
NIOC
Amoco
BP
Petro Canada
Texaco
Lukoil
Petronas
Amarada Hess
System Integrators & Engineering Companies
End Customers
FMC (Norway)
Petrofac
Skeltonhall (Now Krohne)
Aker Kvearna
Krohne
StatoilHydro
Loops Automation
MODEC
Murphy Oil
Elf
Kaztransoil
SAMREF
Veba Oil
Total
WAHA OIL
ARAMCO
SINOPEC
SOC
Petrobras
Sampling
Rating Measurement deviation
A.(custody transfer)
Not greater than ±0,05
B. Greater than ±0,05but not greater than ±0,10
C. Greater than ±0,10 but not greater than ±0,15
D. Greater than ±0,15
API 8.2
ISO 3171
Norsok I-105
GOST
Doedijns designs and manufactures its sampling
systems to meet the most exacting requirements
Sampling
Sampling6 steps to successful sampling
Sampling products
Sampling systems
Product testing
6 steps to successful sampling
Sampling products
Sampling systems
Product testing
Sampling
Correct location of sample collection point
Conditioning of pipeline contents
Correct collection of the sample
Conditioning of sub-sample
Use of correct analysis method
System verification/validation
6
Sampling
Dynamic Pipeline Mixing
Test meter
Test meter
Turbine reference meters
Three-phase separator
WaterOil Liquid
Nitrogen
Gas
Pump Pump
Pressure control
LOCATION: TUV NEL East Kilbride, UK
Test fluids used:
Objective 1.
– Determine optimum nozzle design
Objective 2.
– Determine required power for optimal mixing in a horizontal pipeline
Objective 3.
– Determine required power for optimal mixing in a vertical line
Sampling
Summary & Conclusions
Main conclusions drawn from the testing of a Power-Jet mixing system are:
– Nozzle designs affect the mixing results.
– For low water-cut, Power-Jet mixer flow rate at 25% of the calculated value provides inadequate oil/water distribution.
– Above 50% of calculated value it was adequate to distribute the free water over the cross section of the pipe at the lowest pipeline velocity of 0.2m/s.
– For high water-cut - 50% v/v - a Power-Jet mixer flow rate of 100% of the calculated value was adequate to distribute the free water over the cross section of the pipe at the lowest pipeline velocity of 0.2 m/s
– Horizontal installations with all water-cut conditions yield better results for sampling at the centre of the pipe than top or bottom.
– Sampling in a vertical pipeline provided a representative sample at all main pipeline velocities, Power-Jet mixer flow rates and water-cuts.
Representative sampling of multiphase products begins with good mixing
Dynamic Pipeline Mixing
Sampling
In-Line System
Fast-Loop System
Combined PowerJetmixing and fast-loop System (CPF)
Video
Projects
Sampling
In-line sampling systems
Cost effective method.
Extraction direct from the pipeline.
In compliance with ISO 3171.
Sampling
Fast loop sampling.
High accuracy. (Custody transfer)
Designed to maintain isokinetic and homogenous flow.
In compliance with ISO 3171.
Sampling
Combined PowerJet mixing and
fast-loop System (CPF)
Highest accuracy. (Custody transfer)
Designed to maintain isokinetic and homogenous flow.
In compliance with ISO 3171.
Advantages & Disadvantages
Static Mixer Jet Type Mixer
Pipeline cut to install Hot Tapping
pressure drop inline with flow
Low pressure drop
Efficient Mixing Efficient Mixing
Suitable for low & high press.
Suitable for low & high press.
No maintenance Maintenance outside of pipeline
Non withdrawable Withdrawable
Relatively low price Relatively high price
Sampling
Sampling Products
Model 800 ECS Motor controller
Model 800 EIS Electrical Inline Sampler
Model 800 ECS Electrical cell Sampler
Sampling
Sampling Products
WS-20 Dual Receiver Weighing System
PSR-10 & PSR-20 Sample Receiver
RMS-20 Receiver Mixing System
Sampling
In-Line System
Fast-Loop System
Combined PowerJetmixing and fast-loop System (CPF)
Video
Projects
Sampling
Inline Sampling System Shell Qatar
Owner: Shell Qatar GTL Project
GRP housing
PR-10 Ltr receivers
7units supplied for various refined hydrocarbon liquids
Sampling
Fast-loop Sampling System
Client: BLUEWATER NEXEN FPSO Project North Sea
GRP housing
External pump unit
Watercut meter
Dual density meter
Flushing connections
Sampling
Client: ODS HOLLAND
Project: 2006 – 2014
Owner: Petrobras
Over 80 off Inline Sampling Systems in various size pipelines
Product: Stabilised Crude Oils
Wetted materials: SS316/SS DUPLEX
Sampling
SAMPLING
Fast-loop Sampling System With integral receiver mixing system
Client: SAUDI ARAMCO KAYAN PROJECT
Sampling
Fast-loop System
Client: FPSO Gimboa
GRP housing
External pump unit
BS&W meter
Dual density meters
Sampling
Project: 2011/2012
Owner: SOC IRAQ
35 off CPF System in a 10 – 24”Horizontal
Pipelines
Product: StabilisedCrude Oils
Wetted matls: CS/SS
Combined Power-Jet Mixing, Sampling and Analysis System
Sampling
Project: GJOA 2007
Owner: STATOIL/Gas de France
2 off Fast-loop System in a 6”/8” vertical pipeline
Product: StabilisedCrude Oils
Wetted matls: Duplex SS
Tubing: 6MO Combined Power-Jet Mixing, Sampling and Analysis System
Sampling
Marathon Oil Devenick System
Marathon Oil in UK – North Sea Platform
Combined Power-Jet Mixing with Fast-Loop Sampling System Condensate (high watercut)
Sampling
Marathon Oil Devenick System
Combined Power-Jet Mixing with Fast-Loop Sampling System Crude (high watercut)
Sampling
Marathon Oil Devenick System
Combined Power Jet-mixing with Fast-Loop Sampling System
Project: Jordbaer 2012
Owner: TEEKAY PETROJARL
CPF System in a 24”vertical
pipeline
Product: StabilisedCrude Oils
Wetted matls: CS