Salt Industry

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    A

    DISSERTATION

    ON

    STRATEGIC FORMULATION OF

    DISTRIBUTION NETWORK

    A STUDY OF SALT-INDUSTRY

    UNDER THE SUPERVISION OF

    Dr. Neeraj Saxena

    SUBMITTED BY

    Anil Kumar Pathak

    YEAR: 1998-2000

    NORTHERN INSTITUTE FOR INTEGRATED LEARNING IN

    MANAGEMENT

    BADARPUR, NEW DELHI-44.

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    Executive summary

    The distribution network is based up on the study of distribution

    network in salt industry. Distribution is the concept, which deals with

    activities of interrelation between demand creation and physical

    supply of goods.

    There are three key players in this industry namely-

    Tata-Salt.

    Captain Cook.

    Annapurna(kissan).

    The above players satisfy about 80%-85% demand of Salt required

    for house consumption.

    To garner information about how these players have distribution of

    their Salt, I have interviewed dealers and distributors dealing in salt.

    Comparing distribution network the above three companies and doing

    SWOT of the same, I have arrived model of distribution network

    which can be ideal for all players operating in salt industry.

    While formulating the distribution network flaws and benefits of the

    existing distribution network adopted by these three companies were

    thoroughly examined.

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    Information regarding distribution network of these three companies

    were entirely based up on interviews through Dealers/Distributors in

    New Delhi.

    At the final chapter of my dissertation I have made flow chart of

    distribution system these companies can adopt in order to rectify their

    distribution network.

    I have suggested that companies should also include customer

    dimension in order to deliver them desired level of satisfaction.

    During my survey I have seen that companies consider salt as a

    inferior product of their product line and after creating a certain level

    of brand awareness through advertising the product they suddenly

    stop advertising the product and their product success mainly strives

    for push given by channel intermediary like-Distributor, Dealer, and

    Retailers.

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    Characteristics of FMCG product

    Individual items are of some small value but all FMCG products put

    together accounts for a significant part of consumer budget

    The consumer keeps limited inventory of these products and prefers

    to purchase them frequently as and when required. Many of their

    products are perishable.

    The consumer spends little time on purchase decision, rarely does

    he/she looks for technical specification (in control to technical goods).

    Brand loyalty or recommendations of reliable retailer/dealer drive

    purchase decisions.

    Trail of a new product i.e. brands switching is often included by heavy

    advertisement recommendations of retailers or neighbors/friends.

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    Bibliography

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    THE PRESENT SCENARIO:

    Mainly there are three companies leading the market TATA salt is

    being the oldest and has the first comer advantage in industry. TATA

    salt accounts for about 40% share of organized market in salt

    industry, entered in market in 50's. There were no brands to put

    challenged for TATA salt initially so they have created strong loyalty

    for their brand because consumers were left without any other option

    to choose from. In early 90's CAPTAIN COOK entered to the industry

    and tried to position their salt in little different manner "free-flow".

    Started catering some share of TATA's. In 94-95 ANNAPURNA salt

    was launched and monopoly of TATA has been broken forever. But

    still Tata accounts for maximum share. Captain-cook is second in

    organized industry and Annapurna salt id third. Unorganized small-

    scale firms fulfill rest of consumers' demand.

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    Characteristics of business in FMCG industry

    FMCG companies sale their products directly to the consumers'

    major features, which distinguish, this sector from others are-

    Low capital intensity.

    Most product categories in FMCG require relatively minor investment

    in plant and machinery and other fixed assets. Therefore shortage of

    products for want of capacity would be rare phenomenon.

    Generally place do not integrate backward. Also the business has low

    working capital intensity as bulk of sales from manufacturers takes

    place on a cash basis.

    High initial launch cost

    Nonetheless there is a large front-ended investment made in new

    product including cost of product development market reassert, test

    marketing and most importantly it's launch.

    To create awareness and develop franchise for a new brand require

    enormous initial expenditure on launch advertisement, free samples

    and product promotions.

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    Launch cost are two high as 50-100% of revenue in first year and

    their cost progressively reduce as brand matures, gains consumers

    acceptance and turn over rises.

    For established brand, advertisement expenditure varies from 5-12%

    depending upon the categories. It is common to give occasional push

    by relaunching, which involves repositioning of brands with sizeable

    marketing support.

    TECHNOLOGY

    Basic technology for manufacturing is easily available; also

    technology for most products has been fairly stable.

    Modifications/improvements rarely change the basic process.

    Nonetheless basic major global players spend an enormous sums on

    R&D.

    Due to their ability to spread cost over the wider base of their global

    operations.

    Their R&D efforts are towards cost effective manufacturing process

    without compromising on quality and functional performance.

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    Research driven formalities, which give cutting edge, high standards

    of hygiene/purity for personal case, and food products, standardized

    formulations, which can be used across the countries.

    Marketing driven

    The players have to reach out to mass population and compete with

    several other brands, which eventually offer similar products. The

    perceived difference is greater then the real difference in the product.

    MARKET RESEARCH

    Consumer purchase decision based on perception about brands.

    They also keep on changing with fashion, income and changes in life

    style.

    Unlike industrial products, company spends enormous sums on

    product launches, market research and test marketing become

    inevitable.

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    INTRODUCTION

    Distribution is the activity, which create interrelationship between

    activities of demand generation and physical supply of goods. Salt is

    a FMCG product. So it is justified to put some emphasis up on

    formulation of Distribution Network in FMCG industry.

    "FMCG refers to consumer durable goods required for daily or

    frequent use. Typically the consumption of these goods are very fast

    and a consumer purchases these product at least once in a month."

    Products in this category are detergent, toilet soap, toothpaste,

    shampoo, Salt etc.

    Distribution of salt is lengthy process like distribution of other FMCG

    Product. It is a long channel of intermediaries, which consists of C/F

    agents, Distributors, Dealers, and Retailers. Managing such a long

    channel is it-self a gigantic task before companies. Salt is an

    essential commodity for daily household consumption so it is

    indispensable for the companies to manage the channel in such an

    efficient way so as to make the product available for the consumers

    on demand. Demand for salt also remains fix throughout the year so

    no extra effort for demand anticipation is required in this case.

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    This entire work is study of distribution network with social reference

    to salt industry.

    Distribution network stands for how a company distributes it's product

    in to the market (or the finished goods, which are, ready for

    consumption or use by consumers).

    Distribution network is a way by which company uses to reach out its

    end users. Distribution network is an important part of the supply

    chain management starting from procurement of raw material;

    production of finished goods inside the company premises and finally

    distributing the goods for consumption by the consumers. Each part

    of this entire process is equally important in order to decide success

    or failure of any company. First step of supply chain management i.e.

    procurement of raw material is also known as Inbound logistics, and

    the final step of this whole chain i.e. distribution of finished goods is

    known as Outbound logistics.

    By it's obvious means it is quite apparent that you can expect good

    out put if and only if your processes and the inputs are of desired

    level i.e. you need to have a proper check at each and every step.

    For achieving their goals of success companies should keep eyes on

    all activities starting from selecting a supplier for purchasing raw

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    material. Producing a quality product is not the final destination of any

    company. After producing the finished goods the measure part of

    logistics still remains incomplete i.e. effective and efficient distribution

    of finished goods. This is real testing stage for most of the companies

    and is a crucial stage for the success of any company.

    Companies try to achieve their distribution objective by imparting

    several activities in to their operations.

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    Processes

    Fig.: Supply Chain Management.

    Production of finished goods

    Distribution

    Raw material procurement

    Consumption by end users

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    IMPORTANCE OF DISTRIBUTION NETWORK:

    Without having effective and efficient distribution network no

    company will be able to fulfill documents of it's consumers and will

    lead to loss of consumer base. Consumers put so much investment

    on formulation of distribution network, which is effective in response

    to consumer demand.

    Companies can asses the demand conditions by their distribution

    networks.

    Most of the companies manages this network by establishing by sale

    department, which keeps track of requirement of intermediaries, and

    also keep track of competitors' strategy is promoting the product. This

    input from sales department give feedback to marketing department

    for product development, brand management, pricing etc.

    So distribution has become an integral part of any industry now a

    days.

    Specially when we talk salt kind of product which is a FMCG product

    the importance of managing distribution network becomes many fold

    because any FMCG products of same kind do not have any

    functional differences between them, so difference between two

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    brands is entirely perceptual. This perceptual difference has to be

    reinforced, in the mind of consumers so as to create the positive

    perception about brand. Intermediaries in distribution network are the

    key players in playing this role effectively.

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    Prototype of contemporary

    Distribution Network in salt Industry

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    Established Salt companies like Tata-Salt, captain-cook, Annapurna

    (Kissan), Follow a typical model of distribution network in order to

    maintain flow of their product from company to end-user.

    Fig.Model of distribution network in Salt-Industry.

    Company

    Carrying and Forwarding Agent

    Distributor

    Retailers

    Dealers

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    Contemporary model of distribution network

    The salt industry is presently following a typical model of distribution

    network, which constitute four effective components in it namely

    Carrying and forwarding agents, Distributors, Dealers, and Retailer.

    Job of these intermediaries are very specific in nature carrying and

    forwarding agents are the important part of this network who provides

    warehousing facilities to the companies in order to make their product

    available in different locations throughout the country. Mainly

    companies choose to have only one C/F agent in a state but there

    can be more than one if geographical area is very big. Who charges

    from the company for the warehousing facilities, loading and

    unloading of the goods from the company. C/F agents also provide

    transportation facilities for goods of the company till the distributors

    point for which they charge from the company.

    Distributor is a reseller of company's goods to the next intermediaries

    in the channel Companies mainly have at least one distributor in each

    city who receives bulk discount from the company for stocking the

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    goods of the company. Companies generally prefer that their

    distributor should not pile competitors product of the same category.

    Dealer is also a reseller who gets discount from their immediate

    distributors to keep companies stock with them. Distributor passes

    some portion of their discount to the dealers in order to make the

    company's product available everywhere. Companies pressurize their

    distributors to appoint as many as dealers possible in order to get full

    coverage of the city.

    Retailer is a third and final reseller in this channel who keeps different

    variety of goods with them in order to serve maximum demand of

    consumers. Retailers are very important part of this network and

    remain in direct contact with consumers. They are the one who

    knows the consumers' demand and companies heavily depend on

    them to give their product a final push. Retailer points are the places

    where companies put emphasis upon promoting their product through

    merchandising.

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    JUSTIFICATION OF STUDY/RATIONALE:

    As this study was conducted to understand the dynamics of

    distribution network in salt industry and to analyze the possibilities of

    framing a distribution networks that can be more effective in present

    scenario.

    This study has tried to emphasize the reason why the companies like

    Tata-Salt, Captain-Cook, Annapurna are more successful salt then

    other salt brands.

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    OBJECTIVE OF THE STUDY:

    Basic objective of study was to understand basic strategies adopted

    by each of the companies to have competitive advantage, their

    distribution network.

    Main objective of my study was to assess the established distribution

    network and analyze the possibilities of formulating new distribution

    network, which can be more effective in meeting the demand.

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    HOW DO COMPANIES USES THEIR DISTRIBUTION SYATEM

    Distribution system is a key for the success of any organization.

    Companies uses distribution in order to anticipate so many key

    activities like:

    Company demand

    Company's demand is company's estimated share of market demand

    at alternate levels of company marketing effort. It can be represented

    as:

    QT = STQ

    Where,

    QT= company T's demand.

    ST= company T's market share

    Q= Total market demand.

    The company share of market demand depends on how it's products,

    services, prices; communications and so on are perceived relative to

    its competitors. If other things remain equal the company's market

    share would depend upon the size and effectiveness of its market

    expenditure relative to competitors.

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    Total market potential

    Total market potential is the maximum amount of sales that might be

    available to all the firms in an industry during a given period under a

    given level of industry marketing effort and given environmental

    conditions. A common way to estimate the total market potential is as

    follows:

    Q = nqp

    Where, Q= Total market potential.

    n= Number of buyers in the specific product or market under the

    given assumptions.

    q= Quantity purchased by an average buyer.

    p= Price of an average.

    Other Elements which are desirable for the success of any company

    in the market like- company sales forecast, company sales potential,

    area market potential and so on can also be estimated by means of

    distribution network.

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    SWOT ANALYSIS

    OF

    PRESENT DISTRIBUTION SYSTEM

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    Each system which has taken long time to come into it's present

    shape has it's own flip and flop sides, and so is the present

    distribution system of the salt companies.

    STRENGTH

    It takes years for companies to build any kind of distribution network.

    It cannot be changed on the periodical basis until the previous system

    has major drawbacks. There is always a possibility to improve the

    processes involved in the distribution system according to the

    demand of the time.

    Strength of any distribution network can be managed in terms of its

    efficiency and effectiveness to deliver company's goods on demand

    for the consumers.

    The present distribution system is old in case of TATA salt, CAPTAIN

    COOK, ANNAPURNA. Due to old distribution network of these

    companies there is high level of confidence among companies and

    it's intermediaries, which are a key to the success of any distribution

    channel. An intermediary tries to push the product of the company in

    which they have high level of confidence.

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    Because this distribution network is pre-established, it gives

    companies a competitive advantage over its competitors. If the

    company has wide coverage through its distribution. It can create

    high barrier of entry for others to enter into the market.

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    WEAKNESS

    The major weakness of this channel is can be estimated in terms of

    the time taken for the information to reach from retailer to the

    company is very long. It puts a question mark on the responsiveness

    of the distribution channel according to the demand. This in terns

    results in wrong and incorrect anticipation of demand.

    Time lapses can create opportunities for competitors to enter in to the

    market.

    Companies like TATA, CAPTAIN COOK and KISSAN, which are

    having varieties of FMCG goods appoints different C&F agents for

    their differing products ranges which results in heavy cost of

    warehousing and transportation.

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    OPPORTUNITIES

    This configuration of channels provides sufficient control for the

    companies over its intermediaries.

    Like C&F agent of one company can handle product of only one

    company at a time.

    If a company is able to convince influential person to become part of

    their channel, they can create high barriers of entry for the

    competitors.

    Using such an extensive model of distribution can make its product

    available throughout the desired geographical area.

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    THREATS

    Intermediaries are very strong in this channel and they can bargain

    for heavy discount and other policy decisions from the company when

    they start feeling their importance as potential channel members.

    Company's performance is entirely dependent upon their

    intermediaries' cooperation.

    There is always a possibility to take a wrong decision regarding

    selection of channel member, which can distract entire flow of

    distribution.

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    Feed back

    Fig. Proposed model of distribution network.

    Company

    Carrying and Forwarding Agent

    Distributor

    Retailers

    Dealers

    Indirect feedback

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    Proposed model

    Of

    Distribution network

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    Explanation of the above model:

    Company should design monthly f/b system and should take the

    information given by their intermediaries seriously. Desired action

    should be taken as and when required required.

    Both form of feedback should be adopted i.e. direct vis-a vis direct

    feedback is one in which channel intermediaries communicate

    directly to the company, and indirect feedback system is one in

    which each channel intermediary communicate through it's

    immediate intermediary in the channel.

    Company can use one carrying and forwarding agent to keep two

    to three assortment of their product like in case of Tata, one C/F

    agent of Tata-Salt can be given responsibility of handling Tata-

    Tea, Tata-cafe. Which can result in heavy cost saving in terms of

    cost of warehousing, loading-unloading, Transportation. Company

    can use this saving for other promotional activities.

    Inventory level should be decided by using techniques of demand

    estimation.

    Techniques of sales force management should be used in order to

    maintain channel of distribution.

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    Sales-Force management

    The above model helps in designing and managing the sales force.

    Designingthe sales

    Force

    Managing

    the Sales-

    Force

    Improving

    Sales-Force

    effectiveness

    Sales-Force

    objectives

    Recruiting and

    selecting Sales-

    Representatives

    Training in selling

    techniques and

    Sales-

    professionalism

    Sales-Force

    strategy

    Training Sales-

    Re resentative

    Negotiation

    Skills

    Sales-Force

    Structure

    Supervising

    Sales-

    Representative

    Sales-Force

    Size

    Relationship

    building

    Skills

    Motivating

    Sales-

    Representative

    Sales-Force

    Com ensation

    Evaluating

    Sales

    Representative

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    CONCLUSION

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    Conclusion:

    The process of getting goods to consumers has traditionally been

    called physical distribution. Physical distribution starts at the factory.

    Distribution of any product requires intensive decision making from

    managers to choose a set of warehouses or stocking points, and

    transportation careers that will deliver produced goods to final

    destination in the desired time and at the lowest total cost.

    The above paragraph clearly indicates the importance of distribution

    network for any company to make its product available for the end

    users. Companies now days are putting more emphasis upon

    strengthening their distribution network in order to get competitive

    advantage over their competitors.

    In present time the concept of distribution system is taking new

    dimension in order to deliver not only their goods to customers but

    also delivering customer satisfaction simultaneously.

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    Success of any distribution network lies in the fact that how much it is

    susceptible to the changing demands of marketing environment. As

    the marketing requirement are volatile in nature so a company can

    not maintain its distribution efficiently for a long by following a

    particular kind of outdated distribution system. In present scenario it

    is inevitable for the companies to think beyond the physical

    distribution of goods because now a Day's consumer will not

    purchase what you will make available for them but they will purchase

    only those products, which satisfies their needs.

    To survive in present scenario companies should try to maintain

    strong relationship will their channel intermediary and they should

    also try to take customer feed back in view. Now a days when

    competition is rising in every industry due to entry of competent and

    potential players companies are left with no other option but to satisfy

    their customer by delivering them the desired product in a desired

    way.

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    RESEARCH METHODOLOGY:

    Research design

    The research was mainly exploratory in nature, in which I have tried

    to find ways to develop new distribution network, and looked in to the

    essence of already established distribution network.

    Population

    All distributors, retailers and stockist in salt, sample size for retailer it

    is 50, for distributors and stockist it is 20.

    Information collection method

    After designing research problem the task of the data collection was

    undertaken. Primary data were collected through detailed interview of

    retailers/distributors and stockist. Secondary data were searched in

    ET, BUSSINES TODAY and other magazines.

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    SUGGESTIONS

    Invest in brand power for channel power. If you are fortunate

    enough to have a high customers- brand preference, then use it to

    gain a stronger, more powerful new channel position.

    Go for all the business from your COD. Do not allow cherry

    picking. In other words, ask for, motivate, and expect full product

    line and product mix support from your distributors.

    Only pick the best Eagle COD candidates or risk sales leakage.

    Do not succumb to what I call the warm body syndrome when

    being pressured to find a distributor in primary market. You will

    end up rushing into signing a mediocre candidate who generates

    mediocre sales results. Use the time proven channel design

    sequence!

    Always be honest. Do the right thing or you will lose credibility

    with your COD. Tell your distributors the truth about product quality

    or delivery problems. It is better they hear it from you rather than

    someone else.

    Direct and indirect COD will always have some level of conflict

    between them. I call it the conflict eternal. Deal with it!

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    The primary business objective of a channel master is to achieve a

    disproportional share of your channel distribution resource

    commitment. Always remember that you are competing with every

    other product line the distributor carries, and it only has so many

    resources to allocate (inventory, training, local marketing).

    Your major market areas arent necessarily the ones you first

    attempt to penetrate. Because competition may be strongly

    entrenched, your company might not have the funding to properly

    support major market demands. You may want to first try out your

    channel marketing plan in a secondary market to find out if there

    are any deficiencies.

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    LIMITATIONS

    Non-availability of secondary data:

    Due to non availability of secondary data the viability test on

    proposed model could not be conducted, so it is just a conceptual

    model.

    Non Response

    Respondents also hide so many valuable information like

    transportation cost, warehousing cost, and so on. This non

    response has resulted in non testing of proposed model.

    Time Pressure

    Although time was sufficient, but at the mean time when I was

    conducting survey for garnering primary data, I have to leave my

    work in between for interviews which hampered pace of study and

    resulted in delay.

    Financial Constraint

    To study any FMCG product extensive survey is required which in

    terms need huge fund, which is also restricted my scope of study.

    Although there were so many constraints but I have tried to justice to

    my study in terms of physical and mental labour.

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    BIBLIOGRAPHY

    Books

    Marketing Management by Philip Kotler

    Channels of Distribution by Kenneth Rolnicki

    Magazines

    Business India

    Business Today

    Newspapers

    Economic Times.

    Business Standards.

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    ACKNOWLEDGEMENT

    This is the part of my work where I can pay my gratitudes to the

    persons without wherein this, whole work would have been

    impossible.

    First of all I would like to convey my best Regards to Dr. Neeraj

    Saxena my guide of direction. Who have continuously helped me

    during this work and helped during most difficult movements of my

    work.

    I also would like to thank Dr. S.K. Nigam who have assigned we this

    interesting topic for study.

    Finally at the end I would like to thank my trend Mr. Prusum Kumar

    & Ghulam Zakaria who have helped me in typing the whole work.

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    TABLE OF CONTENTS

    Introduction

    Overview of FMCG Industry

    Model of supply chain management

    Salt Industry and their distribution model

    Research Methodology

    Objective of Study

    Justification of study/Rationale

    Importance and use of Distribution Network

    SWOT Analysis of present Distribution Network

    Proposed Model of Distribution Network

    Conclusion

    Suggestions

    Limitations

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