Sales Training Slides - NetSure 501 AC0 (Actura Flex 48420)

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    NetSure 501 AC0Training Slides

    Allon Pan

    Product Manager, DC Asia-Pacific

    Kevin Yang

    Design Project Manager, DC Asia-Pacific

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    Agenda

    ACTURA Flex 48420 Introduction

    Large System Concept

    Product Roadmap

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    - Mobile base station

    - Small exchange station

    - Satellite communication

    - Data communication

    -

    Generally: Sites requiring DC power with load max 20.4 kW

    Applications

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    System Principles

    AC Input Terminals

    C Class SPD

    Rectifier ACBreakers

    Rectifiers

    Back Board Control Unit

    Priority load

    LLVD(Optional)

    Non-priority Load

    BLVD

    Battery 1

    Battery n

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    Key Benefits High power and battery density

    Up to 20.4kW and 660Ah in 1 cabinet Front Access

    Can be mounted against wall and with cabinets on either side

    Minimum floor space required

    High flexibility and wide variety of ordering options Output power, system: 1.7 20.4 kW

    Standard or advanced controller

    Configurable number of distribution circuit breakers, and sizes Configurable number of battery circuit breakers, and sizes

    With or without Priority and Non-Priority Low Voltage Disconnect

    Various AC options with/without SPD and AC breakers

    1800 or 2000 mm cabinets, 600 and 400mm depths

    Single cabinet solution, with or without batteries

    Extended battery cabinet available

    Based on Global Building Block (Rectifier and Controller) Utilizes UL approved rectifier R48-1800

    Hot pluggable rectifier and controller (ACU or SCU)

    Wide operating range Input voltage range (85-300Vac)

    Input temperature range (-5 to +55C)

    Suitable for harsh conditions

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    600 x 600 x 2000mm (WxDxH) cabinet Up to 20.4kW (12 x 1700W) + 4 x 165Ah (or 5 x 100Ah) batteries

    Battery shelves adjustable to cater for different battery sizes

    600 x 400 x 2000mm (WxDxH) cabinet

    Up to 20.4kW (12 x 1700W) + 5 x 100Ah batteries

    Battery shelves adjustable to cater for different battery sizes

    600 x 600 x 1800mm (WxDxH) cabinet

    Up to 20.4kW + 3 x 165Ah (or 4 x 100Ah) batteries

    Battery shelves adjustable to cater for different battery sizes

    High Power and Battery Density, Small Footprint

    Save site floor space, save site construction cost

    Value added to Customer:

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    Friendly to Maintain and Monitor

    Front access

    Hot replaceable rectifiers and controllers

    User-friendly controller unit with fault alarms and history log

    Remote monitoring applicable

    SM-IOSM-BAT

    RS485

    Site SM-AC

    TCP/IP

    ACU

    EXMG,ENECPSMS

    SiteScan

    Web Browser

    Nform

    HTTP, SNMP

    EEM protocol

    Save maintaining time, save site visiting labour

    Value added to Customer:

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    Flexible and Scalable Power System

    Fullfill various demand of capacity and functionality

    1.7 kW

    3 cabinet sizes600W x 600D x 2000H (mm)600W x 400D x 2000H (mm)600W x 600D x 1800H (mm)

    Batteries, 12V front terminal

    In 600 deep, 2000 high5 x 100 Ah (500 Ah)

    4 x 165 Ah (660 Ah)

    In 400 deep, 2000 high5 x 100 Ah (500 Ah)

    In 600 deep, 1800 high4 x 100 Ah (400 Ah)3 x 165 Ah (495 Ah)

    2m cabinet 2m cabinet 1.8 cabinet 1.8mcabinet

    20.4 kW

    Value added to Customer:

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    Wide AC Input Range

    R48-1800 Advantages: DC power output at 85 300 Vac input

    Non-destructive 0 415 Vac input

    No need to over-dimension the power system in order tocope with input voltage / output voltage peaks

    Value added to Customer:

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    Wide Operating Temperature Range

    R48-1800 Advantages: Rectifier Operating temperature: -40C ~ 80C

    System Operating temperature: -5C ~ 55C

    No need to over-dimension the power system in order tocope with temperature

    Value added to Customer:

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    Emerson Brand Total Solution of Surge Protection

    Protect investment, reduce down time

    Value added to Customer:

    AC Input

    Rectifier

    Rectifier

    Rectifier

    AC powerdistribution

    unit

    DC powerdistribution

    unit

    Standardcontrol unit

    Batterygroup

    I/BSPD

    II/CSPD

    MODEM

    RJ11

    SPD

    48V Output

    RS232

    RJ11

    5~10m

    PSTN

    Remote monitoring host

    Note:

    I, II, III are based on IEC standard

    B, C, D are based on German VDE standard

    DINVED0675-6: 1989-11 (draft)

    Dist.SPD

    II/D SPD Built-in Rectifier

    ANYGUARDEmerson Brand

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    Main and Extension Battery cabinets

    Double the batteries to sustain long time AC fault

    Value added to Customer:

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    System Components

    Cabinet

    Multi Function Unit (MFU)

    SCU (M500D, M501D) and ACU (M800D)

    Rectifier (R48-1800)

    Extension Distribution Unit (DU)

    Rectifier sub-rack

    Excellence, Duration

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    Multi Function Unit (MFU)

    Maximum 19 positions, configurable for AC breakers, SPD andHigh/Low Priority Load breakers (max 10 load breakers)

    Front access AC input terminals

    3 x 70mm2 and 7 x 25mm2 positive load connections

    Optional BLVD and LLVD contactors

    ACU or SCU controller options

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    MFU Configuration

    No. Component Description

    1 AC Main

    Single Phase 220, Phase-phase 220V,

    Three Phase 220/380V,

    Single feed

    2 SPDAC side 8/20 us 20kA,5 times /

    AC side 8/20 us 40kA, 1 time

    3 AC input cable Max 35sq mm

    4 AC input terminals Rating Current 125A

    5 Rectifier AC input MCB Rating Current 16A

    6 BLVD contactor 200A or 400A optional

    7 LLVD contactor 200A or 400A optional

    8 Shunt 500A/75mV9 Cable to battery 25sq mm

    10 Battery MCB 100A / 200A MCB (up to 5 battery MCBs)

    11 Load MCB Selected according to users requirement

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    Multi Function Unit Detail

    Load breakers

    Positive Common

    Surge Protection

    AC Input terminals

    AC Input breakers

    Back Board

    Alarm Connector Board

    Controller Slot

    LLVD

    BLVD

    LLVD Negative

    BLVD Negative

    Battery Negative

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    Extension Distribution Unit (DU)

    3U high, 23 wide

    Maximum 28 positions configurable for Low or High Priority Loadbreakers (18mm type)

    7 x 70mm2 and 32 x 25mm2 positive common connections

    Circuit breaker alarm monitoring

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    Distribution Unit Detail

    LLVD Bus Bar

    BLVD Bus Bar

    Load Breakers Cage ClampTerminal

    CB Alarm Board

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    Rectifiers: R48-1800

    DSP (Digital Signaling Processor)Means fewer components, optimized operation andactive load sharing for increased reliability

    Compliant with global standardsDelivers quality, performance and reliability no matterwhat the application or location demands

    High efficiency, up to 91%Reduces power consumption for lower operating costsHot pluggable

    Facilitates future extensions

    Wide input voltage range (85V to 300V)Operates in the most demanding environments where

    input voltage changesWide temperature operating range (-40C to +80C)

    Meets the harshest climatic environment requirements

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    Rectifier Technical Data

    Input voltage window

    Non-destructive voltage

    Power factor

    THD

    Output voltage

    Output power

    Max output currentEfficiency

    Temperature range

    RH (non-condensing)

    EMC

    Safety

    DimensionsWeight

    IEC / EN / UL 60950

    86H (2U) x 84.5W (2U) x 272D (mm)1.8 kg

    -42 to -58 VDC

    91%

    0 to 95%

    -40 to +80 C

    R48-1800

    1700 W

    35.4 A

    EN 300 386:2001, class B

    85 to 300 VAC

    0 to 415 VAC

    0.99

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    Rectifier Lay-Out

    Protection indicatorAlarm indicator

    Bolt

    Power Indicator

    Handle

    Input Socket

    Output Socket

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    BCU - Battery Connection Unit

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    BCU DetailsEnclosure

    -48V DC Bus

    Battery MCB

    Up to 5 x 100A

    Or

    Up to 5 x 200A

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    Controller SCU / ACU

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    ACU&SCU Hardware Interfaces

    3 LEDs to

    indicate alarms andoperation conditions

    DC power input

    19-60 V

    1 RS 485 for

    communicationwith SM

    2 Temp. sensor

    inputs

    Ethernet, RJ 45

    HTTP, SNMP, FTP1 RS 232 DB 9 port

    8 outgoing

    alarm/control

    relays

    8 digital inputs for generic

    alarms

    Connector board

    Bi-BLVD

    Bi-LLVD

    10 Digital in for DU

    4 Digital in for BCU

    2 LVD for disconnect of batteries and load

    1 RS 232 for Console

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    Connector Board

    User interface board- 8 outgoing alarm relay contacts- 8 incoming digital inputs- 2 temperature sensor inputs- 2 RS232 (for modem / PC interface)- 1 Ethernet port (used with ACU only)- 1 RS485 port (used with ACU only)

    Connector board

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    Back Board

    Interfaces the controller to the power supply system- Distribution CB alarm inputs- Battery CB alarm inputs- System shunt- System voltage measurement- CAN bus for rectifier communication

    - LLVD & BLVD contactor driver outputs

    Back Board

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    SCU / ACU Features

    Function SCU ACU

    Local Display Yes (128X64) Yes (128X64)

    Web No Yes

    SNMP No DC Power MIB

    EEM protocol Yes Yes

    SOC/TPE protocol Yes Yes

    YDN 23 protocol Yes NoActive Alarms on LCD Yes Yes

    Alarm History Yes 200 Yes 400

    Statistics/Logs Basic battery log Advanced battery &Events log

    PLC function AND/OR/XOR ../NOT/TIMER/LEVEL

    Firmware download No Yes TELNET

    Energy Savings No Yes

    Alarm relay output Yes 8 Yes 8

    Power Split No Yes

    SM Support No Yes 13 SM Units

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    SCU / ACU Features, ContinuedFunction SCU ACU

    Temp charging Yes YesBoost charging Yes Yes

    Battery current limitation Yes Yes

    Battery discharge test Const current/Volt level Const current/Volt level

    Battery prediction Yes Yes

    Battery tables 10 10

    Current walk in settings Yes Yes

    External alarm inputs 8 8

    LVD 2 2

    System Voltage Yes Yes

    Battery Currents Yes 2 Yes 2

    Battery Fuse Input 4 4

    Distribution Alarm Inputs 10 10

    Distribution Currents 1 1

    Temperature Sensor 2 2

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    July August October November

    August

    Internal LaunchDatasheetPricingPresentation

    September 1stAvailable to offer to

    customers

    M1 M2 M3

    October 1stAccept first

    orders

    Pilot

    Mass

    ProductionPrototypes

    September

    Market Introduction Milestones

    M3

    November 15thFirst deliveries

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    Marketing Collateral

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    Product Positioning

    Optima 48200

    Flex 48420(Basic)

    Flex 48330

    Flex 48420(Max)

    6.4 + 3.2kW330Ah batteriesOpen Rack (1.6m)Ext DU optional

    8.5 + 1.7kW495Ah batteriesCabinet (1.8m)Ext DU optional

    12.8 + 3.2kW660Ah batteries

    Cabinet (2m)

    18.7 + 1.7kW660Ah batteries

    Cabinet (2m)Ext DU optional

    Capacity / Features

    Price

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    Agenda

    Small BTS Introduction

    Large System Concept

    Product Roadmap

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    Goals of Program

    Develop a cost effective, high performancereplacement for ACTURA Flex 48800 and SilcarLPS and MPS systems

    Combine all products into a single platform if

    possible, improving production and supportlogistics and reducing cost

    Utilise new 100A rectifier GBB and AdvancedControl Unit (ACU)

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    Large System Concept

    Replacement for Flex 48800and existing LPS and MPS

    Maximum 48 x 100A rectifiermodules (max 5760A @ 48V)

    Minimum 1, Maximum 8cabinets (Rectifier and DU)

    Maximum 32 battery breakers /fuses

    LVD external to cabinet (atbatteries), or using trip coils(manual reset) on BCB incabinets

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    Two basic cabinet types

    Rectifier Cabinet Distribution Cabinet

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    Large System Rect Cabinet - Constraints

    Maximum 16 rectifier modules per rectifier cabinet

    Maximum 4 x NT4 fuses or NS250 breakers per cabinet(battery or load)

    Built in AC distribution in rectifier cabinet

    Max 2 AC DU, each with AC input terminals and 8 3-pole rectifierbreakers

    A + B AC feed possible

    2 x 3U DC CB DU or 1 x 6U DC fuse DU per rectifier

    cabinet

    Rectifier Cabinet

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    Rectifier CabinetLayout

    Positive Bar

    NT4 Fuse /NS250 breaker

    Battery Shunt

    Negative Bar

    2 x 3U DU/1 x 6U DU

    ACU

    2 x AC DU

    Rectifiers

    Maximum 16 rectifier

    modules per rectifier cabinet

    Maximum 4 x NT4 fuses orNS250 breakers per cabinet(battery or load)

    Built in AC distribution in

    rectifier cabinetMax 2 AC DU, each withAC input terminals and 8 3-pole rectifier breakers

    A + B AC feed possible

    2 x 3U DC CB DU or 1 x 6UDC fuse DU per rectifiercabinet

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    Large System DU Cabinet - Constraints

    Maximum 4 x NT4 fuses or NS250 breakers percabinet (battery or load)

    Possibility to mount the following:

    6-8U high DU with 6 x NT2 fuses

    3 U high DU with up to 35 HOD breakers (CBI) 3U high DU with up to 28 LOD breakers (ABB)

    Possible to plug in or add DUs in field?

    Distribution

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    DistributionCabinet Layout

    Positive Bar

    NT4 Fuse /NS250 breaker

    Battery Shunt

    Negative Bar

    3 x 6U DU, or6 x 3U DU, orcombination

    Maximum 4 x NT4 fuses or

    NS250 breakers percabinet (battery or load)

    Possibility to mount thefollowing:

    6-8U high DU with 6 x

    NT2 fuses 3 U high DU with up to

    35 HOD breakers(CBI)

    3U high DU with up to28 LOD breakers

    (ABB) Possible to plug in or

    add DUs in field?

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    High Ohmic Distribution Unit

    Up to 35 breakers perDU (3U high)

    15A or 2 pole 30A HighOhmic breakers

    Up to 2 x DU per

    Rectifier Cabinet Up to 6 x DU per

    Distribution Cabinet

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    Low Ohmic Distribution Unit

    3U high, 23 wide

    Maximum 28 positions configurable for Low or HighPriority Load breakers (18mm type)

    Ratings 3A to 100A (18mm), 125A (27mm)

    7 x 70mm2 and 32 x 25mm2 positive commonconnections

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    Fuse Distribution Unit

    6U high, 23 wide

    Maximum 6 Fuses (NT2) up to 630A

    Positive Connections via Positive Common Barat top of cabinet

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    Typical 2 cabinet layout

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    Example 3 cabinet layouts

    2 Rec + 1 DU 2 DU + 1 Rec 3 Rec

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    Example 5 cabinet layouts

    2 Rec + 3 DU 3 Rec + 2 DU

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    Example 5 cabinet layouts

    5 Rec

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    LPS Implementation

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    MPS Implementation

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    Large Rectifier R48-5800

    Faceplate

    Horizontal in 23 inch cabinet Vertical in 23 inch cabinet

    Rectifier R48-5800

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    Rectifier Technical Data

    Product Name R48-5800

    Input voltage window 260 to 530 VAC (Full power from 304 to 530 Vac)

    Non-destructive voltage 0 to 600 VAC

    Power factor 0.99

    THD

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    ACU (Advanced Controller Unit)

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    ACU Technical Data Part I

    Function ACU

    Local Display Yes (128X64)

    Web Yes

    SNMP DC Power MIB

    EEM protocol Yes

    SOC/TPE protocol Yes

    YDN 23 protocol Yes

    Active Alarms on LCD Yes

    Alarm History Yes 400

    Statistics/Logs Advanced battery & Events log

    PLC function AND/OR/XOR/NOT/TIMER/LEVEL

    Firmware download Yes TELNETEnergy Savings Yes

    Alarm relay output Yes 8

    Power Split Yes

    SM Support Yes 13 SM Units

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    ACU Technical Data Part II

    Function ACU

    Temp charging Yes

    Boost charging Yes

    Battery current limitation Yes

    Battery discharge test Const current/Volt level

    Battery prediction Yes

    Battery tables 10

    Current walk in settings Yes

    External alarm inputs 8

    LVD 2

    System Voltage Yes

    Battery Currents Yes 2Battery Fuse Input 4

    Distribution Alarm Inputs 10

    Distribution Currents 1

    Temperature Sensor 2

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    Agenda

    Small BTS Introduction

    Large System Concept

    Product Roadmap

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    Road Map Micro / Mini

    *

    Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 H1 H2 H1 H2

    GIE 4805/GIE 4815 5/15A

    Mini48 300W 2x3U

    Actura 48 201 (ph1) 400/800W 1x2U

    Actura 48 201 (ph2)

    Actura 48 101 300W 1.5x2UEN

    P-AP

    FY09FY05 FY06 FY07 FY08

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    Mini System Lineup

    ACTURA 48201

    ACTURA 48101

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    Roadmap - Small

    Control Rect. Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 H1 H2 H1 H2

    Actura Optima 48130 1200W

    Menu 1500W 3x2U

    PS 48300/ 48350/48160 25A

    Actura Flex 48420 1700W 2x2U

    PS 48120&300/1800 1740W 2x2U

    PS 48100-2/25 1450W, 3x2U

    PS 48300-3/30 1740W, 3x2U

    PS 48120&300/1800 1740W 2x2U

    LTB GBB avail. GBB system

    ENPC

    FY08Cost

    ENP-AP

    FY09FY05 FY06 FY07

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    Small System Lineup

    PS48120 / PS48300 Flex 48420

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    Road Map Medium

    Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 H1 H2 H1 H2

    Actura 4827 2700W 2x19"

    Actura F 2700W 2x19"

    Silcar MPS/LPS 2700W 2x19"

    PS48400/48600 50A

    Actura Flex 48330 2900W 2x3U

    PS48400/48600

    Silcar MPS/LPS

    Low Cost BTS

    29000W 2x2U

    LTB GBB avail. ENPC EES GBB system

    FY09FY05 FY06 FY07 FY08

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    Medium System Lineup

    ACTURA Optima 48200

    ACTURA Flex 48330

    PS48600

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    Control Rect. Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 H1 H2 H1 H2

    Actura 4860 6000W 4x19" Partly replaced by 50A

    PS 481500 5800W 2x19",

    Flex 481000 100A 2x5,5U

    PS481000-6/100 100A 2x5,5U

    Cost FY09FY05 FY06 FY07 FY08

    Roadmap - Large

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    Large System Lineup

    PS481000-6 New Large (AP)