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CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE 2
Introduction
PCS is an Authorised Distributor & Certified Service Centre for both Mechanical Seals
and Pumps:
Distributor Agreements
- FDA (14-FSG-DA-00458) Effective date: 14th July 2014
- FDA (14-FSG-DA-00459) Effective date 14th July 2014
- Pump & Seal Service Agreement
- SRA (19-FSG-AR-00104) Effective Date 1st February 2019
- More recently we were also accredited as an Authorised CSC.
We are currently a QSE with Level 2 BBBEE the company is 51% Black owned and 30% Black
Woman Owned
Our Durban Facilities are ISO 19001:2015 & OHSAS 18001:2007 certified
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE 3
Flowserve PCS Flow Chart
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Introduction to PCS
PCS was first Registered in February 2013 and although a young Company, our Management
and staff have almost 150 years of combined experience spent in the Pump, Mechanical Seal
and Valve business, spread across all Industries Nationally and Internationally with many of
those years spent in the Oil, Gas & Process Markets.
PCS basic structure is briefly broken down as follows –
- Workshops in Durban and Johannesburg
- Sales Offices in Richards Bay, Durban, Pietermaritzburg, Port Elizabeth, Johannesburg and
Cape Town which is also our Administration Center/Hub and a warehouse and small office in
Upington. As soon as the FLS/SASOL seal contract can be transferred to PCS we will also be
taking over the current FLS Secunda Office
We are a Level 2 BBBEE company that is 51% Black owned and 30% Black Woman Owned
We deal only with proven Products and strive to always deliver exceptional Service that meets
our Clients expectations.
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About Process Containment Solutions (PTY) Ltd
• We offer a number of solutions in terms of Flow Control Products: -
• New Pumps and Pump Repairs
• Pump Re-Rating and Upgrades
• New Mechanical Seals, Service Exchange Units and Repairs
• Transmission Couplings (Metal & Elastomeric)
• Bearing “Gard”
• Locally Built Sealing Systems
• Fabrication
• Complete Skid Assemblies
• Gland Packing
• Valves and Valve Refurbishing
• Expansion Joints
• Parts Preservation
• Condition Monitoring
• Performance Based Contracts
• ProjectsISO 19001 & 18001 Certified
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SERVING THE PROCESS INDUSTRY
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About Process Containment Solutions (PTY) Ltd
• Through our Prime Principal we have Access to
• International Data Bases
• Case Studies
• Engineering Solutions
• Global Project Data Bases
• On-Line Training
• PCS is also now linked to Flowserve’s latest Distributor innovation
“Flo-Parts” a spares parts data base that gives us the on-line
capability to price and check stock availability Worldwide
PCS was one of only four Distributors chosen out of a total of a
150 Distributors Worldwide to test this program
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About Process Containment Solutions (PTY) Ltd
The Pump Range Includes many well-known Heritage
Brands such as: -
•Durco
•Byron Jackson
•Worthington
•Pleuger
•Lawrence
•Pacific
• And many more Heritage Brands
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About Process Containment Solutions (PTY) Ltd
• Our Mechanical Seals Division Consists of:-
• Flowserve & Flowserve Heritage Brands
• Borg Warner
• Pacific
• 5 Star
• Durametallic
ISC2 Universal Cartridge Seals
Borg Warner Metal Bellows Seals
PSS 111
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ROFLEX
PCS RP-758H
Properties High grade expanded PTFE graphited yarn packing in interlock braid
A superb choice of rotary as well as static equipment packing needs Made from expanded PTFE graphite
yarns having excellent chemical resistance and heat dissipation properties
The packing is proven over a wide range of applications including feed water, harsh chemicals, caustics, oils, mild
slurries etc
Excellent dimensional stability
Does not burn on start-up, low co-efficient of friction
Available in rope and ring form
Service Media and Conditions Bleach washer, caustics, non-abrasive liquor,
DM water, condensate, acids, hypo, boiler feed water, fuel-lube oil, acid and
alkali regeneration
Temperature -200°C to 280°C
Pressure 250 bar (static), 30 bar (rotary), 150 bar (reciprocating)
Shaft Speed 22 m/sec (rotary), 3 m/sec (reciprocating)
pH 0 to 14 Applications Pumps, agitators, mixers, valves, washers
Process Containment Solutions (PTY) Ltd. www.pcs.za.com [email protected]
Tel: Durban: 031 902 1220 Cape Town: 021 851 9264
About Process Containment Solutions (PTY) Ltd
• A Complete Range of Gland Packing for:-
• Rotating Applications
• Reciprocating
• Static
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Key Management and Staff
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PCS Board of Directors
• Trevor Govender Director 20 Years Senior Management Experience in the Logistics Industry Trevor is currently
the Managing Director of Swiftair International a R1,5 Billion company
and is a 21% BBBEE share holder in PCS
• Michelle Govender Director 20 Years Management experience Michelle is also employed by Swiftair International
and is a 30% BBBEE share holder in PCS
• David Stock Managing Director 35 Years International Related Industry and Product Experience.
Formally a Management Board Director of John Crane EAA, holding various
MD positions including MD-MEA, India, Pakistan & CIS & Asia Pacific.
The last 5 years have been spent promoting Flowserve products.
David Currently also sits on the Board of Directors for SAPSDA
(Southern African Pump & Systems Development Association)
formerly SAPMA (South African Pump Manufacturers Association)
• Jonathan Stock Sales Director 25 Years Related Industry and Product Experience. Jonathans early career was spent
with Burgmann and John Crane and for the last 10 years he has been promoting
Flowserve Products with specific focus on the O & G Markets
• Patrick Adland Director 35 Years International Related Industry and Product Experience in Senior Management
Positions. Now retired Patrick started his career with Deep Sea Seals a then division
of John Crane. Patrick spent the last 5 Years of his working career as VP Sales
& Service with Wartsila responsible for MENA and Stern Shaft Seals Globally
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Personnel
13
PCS Key Management and Staff
Karin Dahn; Commercial Manager 30 Years International Management & Market Related Pump & Seal
Experience. Karin started her career in the Mechanical Seal Industry in
1986 with Burgmann Seals in their Johannesburg office .Karin worked
10 years for Burgmann including 18 months in their UK office as
Commercial Manager responsible for the UK & Offshore Platforms.
On returning to SA in 1996, Karin joined John Crane SA as the
Export Sales Office Manager looking after end user sales Africa
and intercompany sales for SA, ME & AP. Karin held this position for
10 years. In March of 2006 she joined Wartsila ME as Regional
VP ME responsible for Marine Propulsion, Seals, Bearings,
Pumps & Pump Seals. From June 2009 to Dec 2011 Karin was
employed by Flowserve Gulf FZE where her responsibilities were
Marketing, Training and Project Sales
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• Executive Summary
• PCS Key Management and Staff
• Andries Bam Operations Manager 17 Years National & International Management & Market Related
Pump Experience. Andries is a qualified Fitter and Turner who
achieved his National Diploma in Mechanical Engineering in 2001.
Andries has held various Management positions in the Water & Slurry
pumping industry and also worked 6 years for ITT, 3 years spent in
Saudi Arabia as Operations Manager and 3 years as Regional
Manager for Sub Saharan Africa
• Therese McKenzie Office Administrator 25 years Industry & Product Related Sales and Commercial
Experiences. Therese spent more than 12 years with Burgmann
Seals/EBI from 1992, holding various positions culminating as the
Senior Logistics Consultant for the Service Centres and Workshop.
Prior to Joining PCS in January of this year Therese spent 10 years
working in the mining sector responsible for Product sales & Service
support into Africa and SA in various Sales and Management positions.
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Key Personnel
Dave McGeer Product Specialist Pumps & Seals 35 Years Industry, Workshop and Seal experience.
Dave has held various technical positions
including workshop Manager for Polyfin (formerly
AECI) Sasolburg, he spent many years with JC &
EBI as technical support for the refineries and
spent 4 years with the previous Flowserve
Distributor helping set up their (Flowserve) Seal
department. Dave was also responsible for the
design and manufacture of 53B systems some of
which have been working successfully at PetroSA
for more than 5 Years.
Steven Daniel External Sales Based in Richards Bay Steve has 30 Years
Industry & Related Product Experience
in the Mechanical Valve Industry
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Key Personnel
Gareth Langton Regional Manager Gauteng Plus Based in our Jet Park Facility Gareth has more
than 25 Years, Industry, Mechanical Seal, Gland
Packing & Static Seal Experience. Gareth held
various technical positions including Branch
Manager, OEM & Project Sales for John Crane
Gareth's last position was Business Development
Manager for Klinger which he held for 6 Years
before joining PCS
Sakkie Van Wyngaardt Site Application Technician Based in Secunda Sakkie has more than 40 Years
Industry & Related Product Experience specifically
in the Turbine Repair field, Sakkie spent more
than 20 Years in the employ of Sasol holding
various Technical roles and in 2003 Sakkie joined
John Crane working at Synfuels with focus on
sales and reliability. In 2008 Sakkie joined
Flowserve as an Applications Technician and in
2019 due to structural changes Sakkie was
transferred to PCS but continuing in his same role.
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• Key Personnel
Some of our other key personnel, without whom our wheels would not turn
• Nontobeko Phumzile Reception & Office Admin (Durban)
• Alaika Williamson Internal Sales (Durban)
• Lizanne Rennie Reception & Office Admin (Johannesburg)
• Mzo Mlugwana General Workshop Assistant
• Tadini Kurewa Boiler Maker/Welder
• Hannes Van Staden Pump Fitter & Turner
• Brandon Badenhorst Fitters Assistant
• Brandon Silva Admin & Internal Sales (Cape Town)
• Mike Desa External Sales (Central Gauteng)
• Jarid Sherwood External Sales (Central KZN)
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• Key Personnel
Some of our other key personnel, without whom our wheels would not turn
• Kyle Welthagen 3D Draughtsman and Project Assistant
• Arie Esterhuizen Pump Fitter & Turner (Johannesburg)
• Zuko Siga Trainee Seal Technician (Johannesburg)
• Thanda Mhlongo Vacuum Pump Machine Specialist
• Petros Mcamba Fitting Assistant Vacuum Pumps
• Sandile Mkhize Pump Fitter
• Nomsa Namile Domestic Services (Durban)
CURRENT TOTAL HEAD COUNT 27
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE 19
Fitter & Turner
TBA
Project Assistant
M Jansen v Vuuren
Sasolburg
TBA
Sales Director
J A Stock
SASOL Secunda
S. van Wyngaardt
ESKOM
TBA
Northern Cape
TBA
Gauteng
M Desa
Internal Sales
TBA
Office Manager
Guateng Plus
TBA
Office Manager
Durban
T McKenzie
Gauteng PlusRegional Manager
Gauteng Plus
Gareth Langton
Workshop Assistant
P Mcambe
Internal Sales
A Wiliamson
Reception/Admin
N Phumzile
Works Manager
TBA
Fitter & Turner
J Van Staaden
Fitter
S Mkhize
Boiler Maker
T Kurewa
Painter
M Mlungwana
Workshop Assistant
B Badenhorst
Seals & Systems Man
D McGeer
Seal Technician
TBA
Accounts 2
Trainee Technician
Zuko Siga
PCS Organisational Chart August 2019
Seal Technician
TBA
Finance Manager
D R Stock
H R Manager
D R Stock
Reception/Admin
L Rennie
Works Manager
TBA
Fitter & Turner
A. Esterhuizen
Managing Director
D R Stock
Operations Manager
A Bam
Commercial Manager
K Dahn
Projects Manager
A BamAccounts 1
Vacuum Pump Tech
T Mhlongo
Compliance
D A McGeer
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Current Company Locations
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• Locations/Facilities
Cape Town: Sales Office, Stores & Central Administration Area: 250mt2 Staff: 3
Durban: Pump & Seal Workshop, Sales & Admin Office & Stores. Area: 900mt2 Staff: 14
Johannesburg: Pump & Seal Workshop, Sales & Admin Office & Stores. Area:1000mt2 Staff: 6
Richards Bay: Sales Office. Area: 60 mt2 Staff: 1
Alberton: Sales & Admin office & Stores Area: 150mt2 Staff: 2
Port Elizabeth: Sales Office, Area: 60 mt2 Staff: 1
Johannesburg: Logistics Center Area: 1500mt2 Staff: 5
Cape Town: Logistics Center Area: 1000mt2 Staff: 3
Upington: Logistics Center Area: 300mt2 Staff: 1
Coming Soon: Sales, Stores and Admin Secunda Area: Staff: ??
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Some of Our Completed Repair Jobs
& Projects
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Project & Repair References
23
ITEM MAKE MODEL CUSTOMER/T
AG No.
WORK CARRIED OUT DATE
1
Byron Jackson
5SA211130P
5SA211145P
10 Stage
PetroSA
24PC102A Complete Refurbishment Aug 2016
2IDP
5SA211142PWUJ
PetroSA PK
1701 CComplete Bowl end Refurbishment and
all stage bearings replacedMar 2016
3
Sigmund Pulsometer
2016Q0001935
3 x 4 x 10.5 H-IN
Chevron 4G-4A
RHWX Upgrade Mar 2017
4 Flowserve 6 x PVML SAPREF
Motors removed, retrofitted with
covers/bearing carriers for re-greasing,
painted, assembled.
Feb – Apr
2017
54” Twin
Gear
CHEVRON PC:H1 ASSET
NUMBER: 8917052254
Casing metal sprayed build up and
grind, new Gears, new Shafts, end
covers skimmed, new wear plates.
Mar 2017
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Project & Repair References
24
ITEM MAKE MODEL CUSTOMER/T
AG No.
WORK CARRIED OUT DATE
6 BEGEMANN NETHRV 11-15
Vertical
SAPREF
Vertical P7803
Serial No:
58615
All line bearing journals re-chromed,
bearing journals chromed. New
Vesconite bearings, m.seal and trust
bearings.
Dec 2016
7 ACMONDI
Merebank Q1704-1148C
Casing Belzona re-build in Cut water
area, suction liner landing. Shaft seal
areas chromed, Imp balanced, assembled, pressure tested.
Apr 2017
8 Flowserve PVMLSAPREF
P8306A
Motor rewound, Imp balanced, new
gaskets, seal refurbished.Nov 2016
9 6SA211015P VLT50 Air Products Pump Repair Mar 2016
10 6SA1211712U RVX Engen RVX Upgrade – LPP1 & LPP3 Feb 2016
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Project & Repair References
25
ITEM MAKE MODEL CUSTOMER/T
AG No.
WORK CARRIED OUT DATE
11 5SA211541N DurcoBidvest Tank
TerminalsDurco Pump Set & Sealing System
Apr 2015
12HNG 14Q0141-
15Q022PVML Fluor / Sapref H11 Project Sept 2015
13 5SA211630N Durco
Kantey &
Templer -
Vopak
Durco Pump Sets Jan 2016
14 7SA211540N Durco
Kantey &
Templer -
BASF
Durco Pump SetsApr 2017
15 6SA211633N Durco Evonik Durco Pump SetFeb 2017
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Project & Repair References
26
ITEM MAKE MODEL CUSTOMER/T
AG No.
WORK CARRIED OUT DATE
16 5SA211637N Durco Isegen Vertical Durco Pump UpgradeAug 2016
17 6SA211523D DurcoMondi
Richards BayDurco Pump Set
Apr 2016
18 2016Q0002707 DSJH Sapref Casing Material UpgradeDec 2016
19 5SA211654N Durco Sapref Pump change outJun 2017
20Various Durco’s
ProjectDurco Hosaf
Major Expansion project – change
out of KSB pumps to Durco pumps
(17 off)
2017
21 Vopak Project
Kantey &
Templer –
Vopak
Growth 4
Drainage Pump Sets – Vertical
Spindle pumpsSept 2017
CONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Project and Repair Preferences
ITEM MAKE MODEL CUSTOMER/ TAG No. WORK CARRIED OUT DATE
22 Plastic Green
Energy
Durco ProProcess
2 x HPX pump sets c/w Seals and 53B
systems
2 x Durcos pump sets c/w M.Seals2019
23 LESEDI HPX Thyssenkrupp
2 x HPX pump sets c/w M.Seals
1 x WUJ c/w Seal 2019
24 G4VK Durco Fluor
6 x Durco Pump sets (AES Seals)
8 x CPXV Sump Pump sets 2019
H56 HED Fluor
2 x HED 1.3MW Pump sets c/w seals
and 53B systems
1 x PVML c/w seal201925
26 NATCOSLPN 450 kW
Pump set KANTEY & TEMPLER
2 x LPN 450 kW Pump sets c/w
ASDS, M.Seals and 53B systems 2019
27 Road Loading Durco Fluor
4 x HPX Pumps sets c/w m.Seals and
systems.
5 x Durco pump sets c/w seals.2019
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
28
:
VOPAK Project Ready for Shipping
Chevron RHWX Conversion ready for Shipping
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
29
- Pictures
Preparation Work on Mondi Meerebank Warman Pump
SAPREF H11 Project after Bearing Modifications
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Seal Repairs
30
Lapping and Assembly Room
Seal Assembly for SAPREF Repair
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
31
Pictures
10 Stage Byron Jackson Complete refurbishment PetroSA
Durco Complete Baseplate Assembly for BASF
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
32
PetroSA PK1701 ready for
testing at the SABS
Repaired Vertical ready for delivery
to SAPREF
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
33
SAPREF H56 Project:
H56 Info:Tag Numbers: P-7102 A/BPump: 12 HED 31 DSMotor: ABB 1.3 MW 6.6 kV IP56 4p Ex nWeight: 30 ton / setFlow: 884 m3/hrHead: 373 m
Duty: Pre-Flashed Crude OilM.Seals & 53B Systems: Flowserve
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
34
VOPAK: Ready for Boxing and
Delivery
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
35
FOSKOR Valve for Refurbishment
Various Pumps waiting for final Inspection
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
36
NATCOSNATCOS SASOL:Tag Numbers: 41PC-0602 / 0612Pump: 10 LPN 22Motor: ZEST WEG 450 kW 3.3kV IP56 4p Ex ecASDS: 450 kW 3.3 kVWeight: 11 ton / setFlow: 1320 m3/hrHead: 106 mDuty: AGU / ULP Transfer to MPPM.Seals & 53B Systems: Flowserve
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
53B Systems
37
Fabrication & Manufacture
Base Plates
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Completed Jobs
38
Typical run of the
Mill Repairs
Our Current Capacity
Allows us to Work on 4
to 5 Pumps
Simultaneously,
depending on size
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE 39
Some of Our Customers
CONFIDENTIAL DO NOT COPY OR DISTRIBUTECONFIDENTIAL DO NOT COPY OR DISTRIBUTE
Customers
• Some of Our Key Accounts
- Air Products Newcastle (Subsidiary of SASOL)
- Bidvest TT
- Chemical Initiatives
- Chevron
- Colgate Palmolive
- Engen
- Evonik
- FFS Refiner
- Fluor
- Gledow Sugar
40
- Hazleton Pumps
- Hosaf
- Illovo Sugar
- Isegen
- Kantey & Templar
- Mondi
- PetroSA
- Protea Chemicals
- SAPPI
- SAPREF