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Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

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Page 1: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Safety & Technology in Mining ARUN KUMAR JAGATRAMKACHAIRMAN & MANAGING DIRECTORGUJARAT NRE COKE LTD

Page 2: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Gujarat NRE group’s Operations

HARD COKING COAL (NSW, AUSTRALIA)

RESERVES 125 MTRESOURCES 651 MT

METALLURGICAL COKE

1.434 MTPA

Gujarat NRE Coking Coal Limited(ASX: GNM)

NRE NO. 1 – 314 million tonnesNRE Wongawilli – 337 million tonnes

STEEL UNITTMT BARS : 0.311 MTPA

BHACHAU (Kandla) 0.504 MTPA

KHAMBALIA (Jamnagar) 0.358 MTPA

Waste Heat Recovery Power Plants

Khambhalia* 15 MWBhachau* 15 MWDharwad* 30 MW Total 60 MW

Wind Power 87.5 MW

In Australia In India

Coal Washeries

Khambalia 0.75 MTPA Bhachau 0.75 MTPA Dharwad 0.90 MTPA

* Under implementation

DHARWAD (Hubli) 0.572 MTPA

Page 3: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Gujarat NRE Coke Ltd - A SNAPSHOT Largest independent producer of Metallurgical Coke in India Profit earning and dividend paying with strong financials and

credit rating Present Met Coke capacity of over 1.43 MT, being increased to

4 MT by 2015 Strong focus on the Environment with ISO 14001:2004 & OHSAS

18001:1999 certification Rated one of the top 10 company by 10-years profit

performance issued by Business Today on India’s Most Valuable

Companies (Nov 2009 edition)

3

Page 4: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

GUJARAT NRE COKING COAL LTD - OVERVIEW

ASX listed hard coking coal producer

100% owner of two underground mines in NSW, Australia» NRE No. 1 & NRE Wongawilli

JORC reserves of 125 Mt and resources of over 650 Mt

The majority of unwashed coal is sold under contract to the Company’s major shareholder (Gujarat NRE Coke) at market price on arms length term

Targeting to increase coal production to >5 Mtpa by 2016

Wollongong

Kiama

Port Kembla

Port Kembla coal loader 18 Mtpa

Sutton Forest

proposal

Berrima

Dendrobium

W. TahmoorAppin

Westcliff Northcliff

Southern

Coalfield

NRE No. 1

NRE WONGAWILLI

BHP Illawarra Coal

Peabody Metropolitan

Xstrata Tahmoor

Page 5: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

NRE No.1 Colliery Brownfield mine development strategically

located in Southern Coalfields of NSW NRE No. 1 Colliery coal products known

for high quality Extensive coal leases (64 sq km) include

three coal seams Bulli Balgownie Wongawilli

In FY 2012, NRE No. 1 Colliery operations

focused on the installation and

commissioning of longwall equipment

surface upgrades

NRE No. 1 Colliery longwall

commenced production in April

2012 Targeting 3 Mtpa by 2016

2016+Development

Current Longwall

Operations

2013

2014

2015

20162017

+

FYE March 31

Asset Highlights

JORC Reserves 92 Mt

JORC Resources 315 Mt

FYE 3/2012A Production 0.3 Mtpa

FYE 3/2013E Production 1.1 Mtpa

Mine Life 30+ years

Distance to Port Kembla 16 km

Page 6: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Brownfield mine development strategically located in Southern Coalfields of NSW

Extensive coal leases (141 sq km) targeting Wongawilli seam

Acquired in December 2007 and commenced longwall operations in 2009

Initiated new access driveage in support of new longwall panels to the west and south

By maximizing operational and production capability of the longwall equipment, targeting 2 Mtpa by 2016

2013

2014

2015

2016

2017+

FYE March 31

Current Longwall Operations

2016+Development

Asset Highlights

JORC Reserves 33 Mt

JORC Resources 337 Mt

FYE 3/2012A Production 0.8 Mtpa

FYE 3/2013E Production 1.4 Mtpa

Mine Life 30+ years

Distance to Port Kembla 16 km

NRE Wongawilli Colliery

Page 7: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

• To establish a productive mine• To create a management system to

support the business needs• Comply with legislation by

establishing standards, consultation arrangements and embedding effective safety systems

• Improve workplace behaviors, safety and welfare

• Build a workplace safety culture• Pass workplace safety ownership

back to the workforce.

Gujarat NRE’sSafety Objectives

Page 8: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

SAFETY :NEED FOR POSITIVE MINDSET

World class efficiency & productivity

can not be reached without a world

class safety record Need to create a culture where People

are convinced that accidents are

preventable Where they feel empowered to

challenge a situation that they feel

unsafe Where they take active responsibility

for their safety and safety of others

Page 9: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

SAFETY :NEED FOR QUALITY HOUSE KEEPING Proper Housekeeping is a basic & an important

requirement of safety Indiscipline and haphazard housekeeping may at

times turn fatal All tools, equipments should be kept in their proper

place which need to be properly marked for easy access – put right thing in right place

Proper signage for easy identification and location Cleanliness & personal hygiene is a must Employees need to be sensitized, trained and

encouraged to follow proper housekeeping norms

Page 10: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

What we Practice in our Mines

Maintain an effective occupational health & safety management system

Ensure that hazards are identified, managed and controlled through the adoption of risk management approach

Provide appropriately maintained training and personal protective equipment to ensure that they can operated safely at all times

Rehabilitation Policy – Ensure that proper treatment is offered and the Return-to-Work norms are adhered to for smooth rehabilitation

Page 11: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

What we Practice in our Mines

Investigate all injuries & incidents to prevent recurrence, establish measureable objectives and targets to ensure continued improvement in safety and health performance

Comply with all relevant legislations, codes of practice, Australian standards

Developed SHECQ (Safety, Health, Environment, Community & Quality) Management System in line with recognised management system standards: Consultation and Communication process involving workgroup

representatives, endorsed by workforce and included involvement of a company director at meetings.

Page 12: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Hazard Management

SAM = Stop Act ManageWhat is the purpose of a SAM?A Personal hazard identification tool, it prompts you to - Stop, assess the job for hazards- Act, control the hazards- Manage, you have to manage your work area and complete the task safely

Page 13: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

What we Do

Introduced:

• Triple AAA – Attitude Awareness Accountability

• JSEA’s – Job Safety Environmental Analysis (workplace job safety analysis and risk assessment)

• SAM – STOP ACT MANAGE (Workplace Hazard Identification Tool)

• Safety Meter – a performance measurement tool designed to reinforce positive behaviour while raising awareness on workplace safety and procedural compliance (connecting safety management systems and coal face actual).

Page 14: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Employees & Stakeholders are expected to

Come to work in a fit & healthy stateNot commence task if it appears unsafe to do soFollow all safety rules, procedures and directions by

mining officials & staffLook out for, assist and reward fellow team members at

all timesWear all PPE as prescribed and report all accidents &

incidents at once

Page 15: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Employee Safety has been our Watchword

• Organise regular safety drills and workshops

• Specialized Focus on Safety – Instituted an innovative Quarterly Chairman Safety Awards for all employees

Page 16: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

We Believe Employees are our Biggest Strength

Page 17: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Our Safety record for past few years

Page 18: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Figures Speak – Safety First

2009-10 2010-11 2011-12 2012-130

100

200

300

400

500

600

700

800

555

734

509

144132

303

198

37

Non Reportable in-juriesReportable Injuries

1037

707

181

688

Details of Reportable & Non – Reportable Injuries

Page 19: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Our Safety Record is improving

Loss Time injury, Medical Treated Injury and First Aid treated Injury at NRE Wongawilli colliery

Page 20: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Technology Both the mines are old mines which ones the

world’s mining giants thought worked out and not viable

We have used latest mining technology in developing the mines and are continuously engaged in mine development

One of our mines is just below the Sydney Catchment Area which is the prime source of water for the city of Sydney

Page 21: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Both the mines are under longwall mining

Page 22: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

It is only technology that can make things happen

And PRESERVE

the ENVIRONMEN

T

Page 23: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Latest Mine Machinery on Display

Page 24: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Skilled manpower is required to operate with latest technology

Page 25: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

ICEM MAY FOCUS ON

Mining Technology & Automation

Mine Safety Research & Higher

Education

Page 26: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Collision Avoidance - Arising out of increasing

complexity and size of the equipments to

achieve productivity demands Personnel Tracking - Advance system is

available in surfaced operation, but the

challenge is in underground mining. Personnel

location in emergency situations, will allow

better safety management and improved

situation recovery by emergency services

MINING TECHNOLOGY & SAFETY - SUGGESTED FOCUS AREAS

Page 27: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

Diesel Particulate Reduction - Diesel particulate matter is a

Type 1 carcinogen. Challenge is in maintaining Tier 4/Euro V

standards of engine package and redesigning the exhaust and

other engineering controls around high temperature surfaces Longwall Face Automation - Reduce the risks (of gas, dust,

strata failure, and high pressure hydraulics) associated with

personnel being on the face whilst cutting Predictive Mining Effects Evaluation Tools - Use of laser

topographic imaging systems augmented by geotechnical

models for laying out mine plans to maximise resource . Site

subsidence data also forms an integral part of predictive model

MINING TECHNOLOGY & SAFETY - SUGGESTED FOCUS AREAS

Page 28: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

ETHICS & MINING

Mining can not be sustained if not carried out ethically

It is important that as a premier centre of excellence on mining, due importance is given in sensitizing the stakeholders in mining on the importance of ethics:

Ethical in dealing with the environment & the ecosystem

Ethical in relation to stakeholders

Ethical in Business

Page 29: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

POLICY RESEARCH & ADVOCACY

Policy Advocacy may be a differentiating factor compared to other mining institutes & centers of excellence in the country

Policy advocacy group may comprehensively look at all the mining laws & policies in the country and elsewhere to act as a think tank for suggesting better mining laws & creating an enabling environment for sustainable mining in the country

Policy Advocacy group need to sensitize the policy makers to create rules & regulations which would enable the industry to transact ethically – Ethics is a two way traffic built on trust & transparency

Page 30: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

The Indian Industry today needs…

• More transparency & lesser touch points with

government agencies

• Simplification and digitalization

• More of e-governance, online filling of forms,

applications & returns

• Less of multiple-level interfaces and

• TRUST

Page 31: Safety & Technology in Mining ARUN KUMAR JAGATRAMKA CHAIRMAN & MANAGING DIRECTOR GUJARAT NRE COKE LTD

THANK YOU