Safety Solutions - schneider-electric.com · XPS-AR 4 - - 7 1 4 - XPS-CE 2 - - - - 2 - 1 -XPS-CM 2 - - - - - 2 - 4 - Voltages Voltages No. of Outputs Obsolete Product Reference Safety

PreventaSafety Solutions

Product Substitution Details -Safety Modules

2PreventaSafety Solutions

Product Substitution Details - Safety Modules

ContentsIntroduction 3

Product Substitution List 4

XPS-AL 6

XPS-AX 8

XPS-AS 10

XPS-AM 18

XPS-AP 26

XPS-ASF 30

XPS-AMF 33

XPS-APF 36

XPS-CE 42

GSKC 44

GSKA 45

GNS 46

GTS, GEZ, GEZ-LB 47

GSK3LB 48 Stop of commercialisation is 30.06.2005



Introduction

This document is intended as a guide for substitution of obsolete products in order to make the transition to the new Preventa range as easy as possible. In some customer applications, the recommended replacement given in this document may not be the most suitable.

It should also be noted that some of the replacement products are the closest equivalent and not exact replacements. This may mean, for example, that the customers electrical wiring or voltage supply to the monitor may need to be changed. It may also be possible that, depending on the safety function, more than one monitor in the current range is suitable as a replacement. In this case, it is then up to the customer to decide which reference is most suited to the application.

Stop of commercialisation is 30.06.2005



PreventaProduct Subsitution List

24VDC

24VAC

48VDC

48VAC

120V

AC

230V

AC

N/O Safety

N/C Additional

Solid State

Time Delay

24VDC

24VAC

48VDC

48VAC

120V

AC

230V

AC

N/O Safety

N/C Additional

Solid State

Time Delay

XPS-AL 3 - - 2 - - -XPS-AX 3 - - - - 3 1 - -

XPS-AF 4 - - - - - 3 - - -XPS-AK 4 - - 3 1 4 -

XPS-AF 4 - - - - - 3 - - -XPS-AK 4 - - 3 1 4 -

XPS-AP 4 6 1 - - XPS-AR 4 - - 7 1 4 -

XPS-ASF 4 2 - 2 -XPS-AMF 4 3 1 2 -

XPS-AK 4 - - 3 1 4 -XPS-AR 4 - - 7 1 4 -

XPS-CE 2 - - - - 2 - 1 - XPS-CM 2 - - - - - 2 - 4 -

No. of OutputsVoltagesVoltagesObsolete Product

Safety Category

Reference

No. of Outputs

1 -XPS-AC 3 3 -

XPS-AK 4

Safety Category

XPS-APF 4 6

3

2 -1

-1

XPS-AS 4 2 - - -

XPS-AM 4 3 1 - -

Closest Equivalent Existing Product

Reference

- -

- - 4

Stop of commercialisation is 30.06.2005



XPS-AL Replaced by XPS-AC

� XPS-AC has one extra N/O safety output� XPS-AC has a solid state output for PLC signalling� XPS-AC has choice of removable plug terminals

XPS-AL

A1

A2

XPS-AL Y1 Y2

Start

K1

K2

PE

L1 (+)

N (-)

S1 S2

13

14

A1

A2XPS-AC

XPS-AC Y1 Y2

PE

13

14

23

24

23

24

33

34 Y44

Y43

K1 K2

F1

24VDC

To PLC

Monitoring of E-stop with 2N/C contactsSchematic Comparison

Differentiation



XPS-AL Replaced by XPS-AC

XPS-AL

A1

A2

XPS-AL Y1 Y2

Start

K1

K2

PE

L1 (+)

N (-)

S1 S2

13

14

A1

A2XPS-AC

XPS-AC Y1 Y2

PE

13

14

23

24

23

24

33

34 Y44

Y43

K1 K2

F1

24VDC

To PLC

Monitoring of E-stop with 1N/C contact

Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AL5110 XPS-AC5121

48VAC - XPS-AC1321120VAC XPS-AL3410 XPS-AC3421230VAC XPS-AL3710 XPS-AC3721

*add P to reference for removable plug terminals

Cross Reference Table



XPS-AX Replaced by XPS-AC

� XPS-AC has a solid state output for PLC signalling� XPS-AX has one additional N/C output� XPS-AC has choice of removable plug terminals� XPS-AC has larger range of supply voltage selection

L1 (+)Monitoring of E-stop with 2N/C contacts

Schematic Comparison

Differentiation

XPS-AX

A1

A2

XPS-AX Y1 Y2

Start

K1

K2

PE

N (-)

S1 S2

13

14

A1

A2XPS-AC

XPS-AC Y1 Y2

PE

13

14

23

24

23

24

33

34 Y44

Y43

K1 K2

F1

24VDC

To PLC

33

34

41

42



XPS-AX Replaced by XPS-ACMonitoring of E-stop with 1N/C contact

Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AX5120 XPS-AC5121

48VAC - XPS-AC1321120VAC - XPS-AC3421230VAC - XPS-AC3721



XPS-AX

A1

A2

XPS-AX Y1 Y2

Start

K1

K2

PE

L1 (+)

N (-)

S1 S2

13

14

A1

A2XPS-AC

XPS-AC Y1 Y2

PE

13

14

23

24

23

24

33

34 Y44

Y43

K1 K2

F1

24VDC

To PLC

41

42

33

34



XPS-AS Replaced by XPS-AF

� XPS-AF has one extra N/O safety output� XPS-AF has choice of removable plug terminals� XPS-AF has 22.5mm width� XPS-AS has larger range of voltage selection� XPS-AS can be be used for Type III A two-hand control monitoring

Differentiation





XPS-AS

A1

A2

XPS-AS S11 S12

L1 (+)

N (-)

13

14

A1

A2XPS-AF

XPS-AF S11 S12 13

14

23

24

23

24

33

34

K1 K2

F1

B1 S21

S21

S22

S22

S1

S33

StartS2

Y1 Y2 S34S34

S12


A1XPS-AS S11 S12

L1 (+) F1

B1 S21 S22

S1

A1XPS-AF S11 S12 S21 S22

L1 (+)

S1



Monitoring of E-stops with 2N/C contacts in seriesSchematic Comparison


A1XPS-AS S11 S12

L1 (+)

A1XPS-AF S11 S12

F1

B1 S21

S21

S22

S22

S2

S1

Monitoring of a movable guard associated with 2 limit switches with 1contact each

Guard Closed

A1XPS-AS S11 S12

L1 (+)

A1XPS-AF S11 S12

F1

B1 S21

S21

S22

S22



Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AS5140 XPS-AF513048VAC/DC XPS-AS5340 -

120VAC XPS-AS3440 -230VAC XPS-AS3740 -






XPS-AS Replaced by XPS-AK

� XPS-AK has 1 extra N/O safety output� XPS-AK has 1 extra additional N/C output� XPS-AK has 4 solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-AS can be be used for Type III A two-hand control monitoring

Differentiation



XPS-AS Replaced by XPS-AK

Monitoring of E-stop with 2N/C contacts

XPS-AS

A1

A2

XPS-AS S11 S12

L1

N

13

14

A1

A2XPS-AK

XPS-AK S31 S32 13

14

23

24

23

24

33

34

K1 K2

F1

B1 S21

S21

S22

S22

S1

S33

StartS2

Y1 Y2 S34S34

S12


S11 S12

XPS-AS S11 S12B1 S21 S22

S1

XPS-AK S11 S12 S21 S22 S31 S32

41

42

Y31

24VDC

Y74Y64Y54Y32K1/K2 FUSE Ch. A Ch. B

To PLC

B1

B2(-)2

4VD

C(+

)



XPS-AS Replaced by XPS-AKSchematic Comparison

Monitoring of a movable guard associated with 2 limit switches with 1contact each

A1XPS-AS S11 S12

L1

A1XPS-AK S31 S32

F1

B1 S21

S21

S22

S22

S2

S1

S11 S12

Monitoring of E-stops with 2N/C contacts in series

Guard Closed

A1XPS-AS S11 S12

L1

A1XPS-AK S31 S32

F1

B1 S21

S21

S22

S22 S11 S12

B124VDC(+)

B124VDC(+)



XPS-AS Replaced by XPS-AKCross Reference Table

Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AS5140 XPS-AK31114448VAC/DC XPS-AS5340 -

120VAC XPS-AS3440 XPS-AK351144230VAC XPS-AS3740 XPS-AK371144




XPS-AM Replaced by XPS-AF

� XPS-AF has choice of removable plug terminals� XPS-AF has 22.5mm width� XPS-AM has 1 extra additional N/C output� XPS-AM has larger range of supply voltage selection� XPS-AM can be be used for Type III A two-hand control monitoring

Differentiation






XPS-AM

A1

A2

XPS-AM S11 S12

L1 (+)

N (-)

13

14

A1

A2XPS-AF

XPS-AF S11 S12 13

14

23

24

23

24

33

34

K1 K2

F1

B1 S21

S21

S22

S22

S1

S33

StartS2

Y1 Y2 S34S34

S12

A1XPS-AM S11 S12

L1 (+) F1

B1 S21 S22

S1

A1XPS-AF S11 S12 S21 S22

L1 (+)

S1

41

42

33

34





Monitoring of a movable guard associated with 2 limit switches with 1 contact each

A1XPS-AM S11 S12

L1 (+)

A1XPS-AF S11 S12

F1

B1 S21

S21

S22

S22

S2

S1

Guard Closed

A1XPS-AM S11 S12

L1 (+)

A1XPS-AF S11 S12

F1

B1 S21

S21

S22

S22




Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AM5140 XPS-AF513048VAC/DC XPS-AM5340 -

120VAC XPS-AM3440 -230VAC XPS-AM3740 -





XPS-AM Replaced by XPS-AK

� XPS-AK has 4 solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-AK has 45mm width� XPS-AM can be be used for Type III A two-hand control monitoring

Differentiation




XPS-AM

A1

A2

XPS-AM S11 S12

L1

N

13

14

A1

A2XPS-AK

XPS-AK S31 S32 13

14

23

24

23

24

33

34

K1 K2

F1

B1 S21S21

S22

S22

S1

S33

StartS2

Y1 Y2 S34

33

34

41

42

S11 S12

K1

K2

S34S12

41

42

Y31

24VDC


To PLC



XPS-AM S11 S12B1 S21 S22

S1

XPS-AK S11 S12 S21 S22 S31 S32

B1

B2(-)2

4VD

C(+

)




A1XPS-AM S11 S12

L1

A1XPS-AK S31 S32

F1

B1 S21

S21

S22

S22

S2

S1


S11 S12

Guard Closed


A1XPS-AM S11 S12

L1

A1XPS-AK S31 S32

F1

B1 S21

S21

S22

S22 S11 S12

B124VDC(+)

B124VDC(+)




Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AM5140 XPS-AK31114448VAC/DC XPS-AM5340 -

120VAC XPS-AM3440 XPS-AK351144230VAC XPS-AM3740 XPS-AK371144





XPS-AP Replaced by XPS-AR

� XPS-AR has one extra N/O safety output� XPS-AR has one extra additional N/C output� XPS-AR has 4 solid state output for PLC signalling� XPS-AR has choice of removable plug terminals� XPS-AP can be be used for Type III A two-hand control monitoring

Differentiation





XPS-AP

A1

A2

XPS-AP S11 S12

L1

N

13

14

A1

A2XPS-AR

XPS-AR S11 S52 13

14

K1

K2

F1

B1 S21S21

S22

S22

S1

S34

StartS2

Y1 Y2 S12S11 S12

K1

K2

Y1S34

Y31

24VDC


To PLC

23

24

23

24

33

34

33

34

43

44

43

44

53

54

53

54

63

64

63

64

73

747282

7181

92

91


XPS-AP S11 S12B1 S21 S22

S1

XPS-AR S11 S12 S21 S22S52

Y2 S33

B1

B2(-)2

4VD

C(+

)




A1XPS-AP S11 S12

L1

A1XPS-AR S11 S52

F1

B1 S21

S21

S22

S22

S2

S1

S11 S12

Guard Closed


A1XPS-AP S11 S12

L1

A1XPS-AR S11 S52

F1

B1 S21

S21

S22

S22 S11 S12


B124VDC(+)

B124VDC(+)




Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AP5140 XPS-AR31114448VAC/DC XPS-AP5340 -

120VAC XPS-AP3440 XPS-AR351144230VAC XPS-AP3740 XPS-AR371144





XPS-ASF Replaced by XPS-AK

� XPS-AK has one extra N/O safety output� XPS-AK has one extra additional N/C output� XPS-AK has 2 extra solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-ASF can be be used for Type III A two-hand control monitoring

Differentiation





Y3141

XPS-ASF

A1

A2

XPS-ASF S11 S12

L1

N

13

14

A1

A2XPS-AK

XPS-AK S31 S32 13

14

23

24

23

24

33

34

K1 K2

F1

B1 S21S21

S22

S22

S1

S33

StartS2

Y1 Y2 S34S11 S12

K1

K2

S34S12

42

24VDC


To PLC

Y33

Y44 Y34S33 S42

S32

B1

B2(-)2

4VD

C(+

)



Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-ASF5142 XPS-AK31114448VAC/DC XPS-ASF5342 -

120VAC XPS-ASF3442 XPS-AK351144230VAC XPS-ASF3742 XPS-AK371144


Monitoring of safety mat with E-stop buttonSchematic Comparison



A1XPS-ASF S11 S12

L1

A1XPS-AK S11 S12

F1

B1 S21/S31S21

S22

S22

S1

S32

S31S41

S32

S42

S2

B124VDC(+)



XPS-AMF Replaced by XPS-AK

� XPS-AK has 2 extra solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-AMF can be be used for Type III A two-hand control monitoring

Differentiation





Y3141

XPS-AMF

A1

A2

XPS-AMF S11 S12

L1

N

13

14

A1

A2XPS-AK

XPS-AK S31 S32 13

14

23

24

23

24

33

34

K1 K2

F1

B1 S21S21

S22

S22

S1

S33

StartS2

Y1 Y2 S34S11 S12

K1

K2

S34S12

42

24VDC


To PLC

Y53

Y64 Y54S41 S42

S31 S32 33

34

41

42

B1

B2(-)2

4VD

C(+

)




Monitoring of safety mat with E-stop buttonSchematic Comparison

A1XPS-AMF S11 S12

L1

A1XPS-AK S11 S12

F1

B1 S21S21

S22

S22

S1

S32

S31S41

S32

S42

S2

S31

Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AMF5142 XPS-AK31114448VAC/DC XPS-AMF5342 -

120VAC XPS-AMF3442 XPS-AK351144230VAC XPS-AMF3742 XPS-AK371144



B124VDC(+)



XPS-APF Replaced by XPS-AK

� XPS-AK has 2 extra solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-APF has 3 extra N/O safety outputs� XPS-APF can be be used for Type III A two-hand control monitoring

Differentiation






Y64XPS-APF

A1

A2

XPS-APF S11 S12

L1

N

13

14

A1

A2XPS-AK

XPS-AK S31 S32 13

14

K1

K2

F1

B1 S21S21

S22

S22

S1

S34

StartS2

Y1 Y2 S12S11 S12

K1

K2

S33S34

Y31

24VDC


To PLC

23

24

23

24

33

34

33

34

43

44

53

54

63

64 4282

7141

Y53

Y54

S41 S42

S31 S32

B1

B2(-)2

4VD

C(+

)





A1XPS-APF S11 S12

L1

A1XPS-AK S11 S12

F1

B1 S21S21

S22

S22

S1

S32

S31S41

S32

S42

S2

S31

Monitoring of safety mat with E-stop button

Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-APF5142 XPS-AK31114448VAC/DC XPS-APF5342 -

120VAC XPS-APF3442 XPS-AK351144230VAC XPS-APF3742 XPS-AK371144



B124VDC(+)



XPS-APF Replaced by XPS-AR

� XPS-AR has 2 extra solid state outputs for PLC signalling� XPS-AR has choice of removable plug terminals� XPS-AR has 1 extra N/O satety outputs� XPS-AR cannot monitor safety mats or edges� XPS-APF can be used for Type III A two-hand control monitoring

Differentiation






Y64XPS-APF

A1

A2

XPS-APF S11 S12

L1

N

13

14

A1

A2XPS-AR

XPS-AR S11 S52 13

14

K1

K2

F1

B1 S21S21

S22S22

S1

S34

StartS2

Y1 Y2 S12

K1

K2

Y1S34

Y31

24VDC


To PLC

23

24

23

24

33

34

33

34

43

44

53

54

63

64 7282

7181

Y53

Y54

S41 S42

S31 S32

43 53 63

44 54 64

73

74 92

91

Y2 S33 S11 S12

B1B2

(-)2

4VD

C(+

)




Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-APF5142 XPS-AR31114448VAC/DC XPS-APF5342 -

120VAC XPS-APF3442 XPS-AR351144230VAC XPS-APF3742 XPS-AR371144





XPS-CE Replaced by XPS-CM

� XPS-CM has 3 extra solid state outputs for PLC signalling� XPS-CM has choice of removable plug terminals� XPS-CM has muting lamp error detection� XPS-CM has only one muting lamp connection� XPS-CM uses 4 muting sensors

Differentiation



Z2

MB

Y33

XPS-CE

A1

A2

XPS-CE U+ T1

L1 (+)

N (-)

13

14

A1

A2XPS-CM

XPS-CM U+ T1 13

14

23

24

23

24

F1

U- Z1Z1

Z3

Z3

U+ U- T2Z2 Z4U+

24VDC

Y64Y54Y44Y34Fuse

Start req’dOSSD Mute Fault

Y33

Y34Z4

H1 H2



Monitoring of 4 XU2-S single beam detectors with muting function

U-

T2U-

Sensors 1 and 3

Sensors 2 and 4

H1 UV

MAM1

Y1 Y2Y1 Y2

K1

K2

S1

UV

U+

MutingSensor 1

MutingSensor 2

Y5Y3




Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-CEP5141 -

24VDC - XPS-CM1144*add P to reference for removable plug terminals




XPS modules - Replacement of the GSKC by the XPSAK unit

GSKCGSKC

XPSAKXPSAK

A2 T11/33 T34 14 24 Y1 Y2

A2 B2 S33 S34 14 24 34 42 Y31 Y32 Y54

S2

startstart

K1

K2

K1 K2

NN (-)

L2

GSKCGSKCXPSAKXPSAK

A1 T11/33 B1 T12 T21 T22 13 23

A1 B1 S31 S32 S11 S12 S21 S22 13 23 33 41 Y64 Y74

L1 (+)

F1 F2

S1

External jumperExternal jumper

K1-K2 fuse

InputA InputB

+24Vdc

F3to PLC

(+) (-)



XPS modules - Replacement of the GSKA by the XPSAR unit



XPS modules - Replacement of the GNS by the XPSNS unit



SC DAS-CI / Market Op / JYLS / 10-97

Substitution du GEZ ou GEZ-LB par XPS-BCReplacement of GEZ or GEZ-LB by XPS-BC

Substitution du GTS par XPS-BCReplacement of GTS by XPS-BC

! Après remplacement du produit, vérifier la compatibilité de la distance d'arrêt à videAfter product replacement, check by measurement the overtravel is correct

L1 (+)

XPS-BC

XPS-BC

GTS

GTS

A1

A1

F1

A2

A2

K1

1 3 2

11 13 12

13 23 31

14 24 32

K2

Y1 Y2

8 9

T22 T23 T21

T13 T12 T11

7 6 5

16 17 15

N (-)

K1

K2

S1

S2

S1-S2 : pupitre de commande bimanuelletwo-hand control station

L1 (+)

N (-)

XPS-BC

XPS-BC

GEZ / GEZ-LB

GEZ / GEZ-LB

A1

A1

F1

A2

A2

K1

1 3 4 2

11 13 14 12

13 23 31

14 24 32

K2

Y1 Y2

8 9

T22 T23 T21

T13 T12 T11

57

16 15

(1)

(1)

(1) Ajouter un contact supplémentaire sur chaque bo utonAdd an additionnal contact in each button

K1

K2

S1

S2

S1-S2 : pupitre de commande bimanuelletwo-hand control station

XPS modules - Replacement of the GTS, GEZ, GEZ-LB by the XPSBC unit



XPS modules - Replacement of the GSK3LB by the XPSAK unit

L2

GSK3LBGSK3LBXPSAKXPSAK

A1 T11/33 B1 T12 T21 T22 13 23 33 41

A1 B1 S31 S32 S11 S12 S21 S22 13 23 33 41

GSK3LBGSK3LB

XPSAKXPSAK

A2 T11/33 T34 14 24 34 42

A2 B2 S33 S34 14 24 34 42

S2

startstart

K1

K2

K1 K2

NN (-)

L1 (+)

F1 F2S1



PreventaSafety Solutions

Documents

Safety Solutions - schneider-electric.com · XPS-AR 4 - - 7 1 4 - XPS-CE 2 - - - - 2 - 1 -XPS-CM 2 - - - - - 2 - 4 - Voltages Voltages No. of Outputs Obsolete Product Reference Safety