Safety Metrics and LPS Protection

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    NSROC Safety Performance Measurements

    1 NSROC to utilize leading indicators and statistical methodology to assist in safety

    2 Goal is to use leading indicators and correlated data as a tool to reduce incidents and continue keeping OSHA case rate very low

    3 Performance indicators and lessons learned are part of NSROCs Safety Program:

    a. Indicators about Lesson Learned activities

    b. Lessons Learned as a result of indicators

    c. Indicators as a result of Lessons Learned

    d. Indicators tend to be quantitative, Lessons Learned qualitative

    e. Both are sources of data for NSROC management decision-making concerning safety at NSROC4 Intent is to focus on doing the right things right

    5 Leading indicators provide insight and focus for leaders

    6 With leading indicators and lessons learned, management and employees can focus forward toward prevention

    7 Move from standardized annual safety inspections to monthly sampling inspections that address all areas over a period of a year

    8

    NSROC Safety has identified 9 objectives for performance measurements

    Hazard analysis and risk assessment

    Written work procedures in place for critical/ hazardous activities

    Provision of safe place of work

    Employees working safely

    Incident reporting and implementation remedial measuresSafe and competent employees

    Improve safety awareness

    Employee sentiment

    Improve safety culture

    Measurements and inspections will be scored to eventually establish a balanced scorecard that can be used to track trends of theannual safety climate and improve the safety culture

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    Job Hazard Analysis & Risk Assessment

    Oct Nov Dec Jan Feb

    Risk assessment scheduled # 32 23 46 20 22

    Risk assessment complete % 100% 100%

    Control measures implemented 100% 100%

    Discipline assessed Machinist JHA E. Tech VS Tech Env. Tech Welding Tech

    # activities in JHA 32 23 46 20 22

    Indicator: Risk assessment

    Oct

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    Job Hazard An

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    Objective 1

    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    50

    alysis & Risk Assessment

    Risk assessmentcomplete %

    Control measuresimplemented %

    Risk assessmentscheduled #

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    Written work procedures in place for critical/ hazardous activities

    Indicator: Work procedures

    Qty. New/Revised %

    Baseline 251 251 251New Haz Ops 5 0.0180% 254 259 276Revised Haz Ops 13 0.0460% 253 255 255

    Aug Sept Oct

    Aug Sept Oct

    250

    255

    260

    265

    270

    275

    280

    285

    254

    259

    276

    253

    255 255

    Written Work Procedures in Plfor Critical/Hazardous Activiti

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    251 251

    281

    268

    Nov Dec

    0

    ov Dec

    281

    268

    251

    aceies

    Row 7

    Row 8

    Row 6

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    Provisions of safe place of work

    Indicator: Work place inspection target across whole site on a monthly basis each with specific area. Workplace

    Oct Nov Dec Jan Feb

    % Scheduled inspections/audits complete 100% 100%% Actions arising complete 0% 0%

    % Visibility/ Inspection Tours complete 0% 0%

    Forklifts/Crane Inspection X X X X X

    Eyewash Station Inspections X X X X X

    Compressed Air Inspection X X

    Machine Shop Audit X

    Stockroom Audit X

    Electrical Assy Audit X

    ACS Audit X

    Ground Station Audit X

    Evironmental Lab Audit XM-area Audit X

    WSMR Audit X

    ESD Audit X X X X

    Oxygen Monitor Inspection X X X X

    FOM Building Audit X X

    Hazardous Waste/Material Inspection X X X X

    PPE Audit X

    Oct

    0%

    20%

    40%

    60%

    80%

    100%

    120%

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    visibility tour by managers in their work area

    Nov Dec Jan Feb

    Provisions of Safe Place of WorkVisibility tours by Supervisors has not started yet.

    % Scheduledinspections/auditscomplete

    % Actions arisingcomplete

    % Visibility/ InspectionTours complete

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    Employees working safely

    Indicator: Behavior based observations by selected disciplines

    Oct Nov Dec Jan Feb

    % Employees working safely 100% 100%

    % PPE compliance 93% 100%

    # Employees observed 15 11

    # Employees working safely 15 11

    Discipline observed Machine Shop Electrical Shop ACS/GNC Vehicle Systems Env. Lab

    PPE violations 1 0

    No gloves

    Oct Nov Dec Jan Feb

    60%

    65%

    70%

    75%

    80%

    85%

    90%

    95%

    100%

    Employees Working Safely

    % Employees workinsafely

    % PPE compliance

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    g

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    Incident reporting and implementation remedial measures

    Indicators: Timeliness of reporting. Incident investigation effectiveness. Log of corrective actions

    Aug Sept Oct Nov Dec

    % Incidents reported within 24 hours 100% 100% 0% 0%

    % Near miss incidents 0% 67% 0% 0%% Incident investigation complete on time 100% 100% 100% 100%

    % Corrective actions implemented 100% 100% 100% 100%

    % Non-recordable injuries 100% 100% 100% 100%

    TCIR/DARCIR (Incident rates)

    Aug Sept Oct Nov Dec

    TCIR 0.0 0.0 0.0 0.0

    DARCIR 0.0 0.0 0.0 0.0

    BLS DARCIR NAIC 3364 2.1 2.1 2.1 2.1 2.1

    BLS TCIR NAIC 3364 4.1 4.1 4.1 4.1 4.1

    Aug Sept

    0%

    20%

    40%

    60%

    80%

    100%

    120%Incident Repo

    Aug Sept

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    4.5

    5.0OSHA Recordable Incident Rates

    TCIR

    DARCIR

    BLS DARCIR NAIC3364

    BLS TCIR NAIC 3364

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    Oct Nov Dec

    rting and Implementation Remedial Measures

    % Incidents reportedwithin 24 hours

    % Near missincidents

    % Incidentinvestigation completeon time

    % Corrective actionsimplemented

    % Non-recordableinjuries

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    Safe and competent employees

    Indicator: Training needs identification. Training records

    Aug Sept Oct Nov Dec

    Training scheduled # 0

    % Scheduled training complete 0%Total # Training Received (schedule 34 15 16 17

    Aug Sept Oct Nov Dec

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    0

    5

    10

    15

    20

    25

    30

    35

    40

    Safe and Competent EmployeesFormal training schedule is work in pr

    expect release of 2007 schedule in D

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    gressc 06

    % Scheduled trainingcomplete

    Training scheduled #

    Total # TrainingReceived (scheduled& nonscheduled)

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    Aug Sept Oct Nov Dec

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    Improve Safety AwarenessWork in Progress - Toolbox talks to begin in 2007

    % Tool BoxTalks completeby Dept.

    % Employeesattending

    % Actionsarising complete

    June Aug Oc

    0%

    20%

    40%

    60%

    80%

    100%

    120%

    Safety CouncAug meeting w

    Next meetin

    Council

    10

    Management/Non-MaOcto

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    Employee sentiment

    Indicators: Safety concerns and survey responses

    Aug Sept Oct Nov Dec

    0% Employee survey participation 0%

    # Employees reporting incidents,

    suggestions, ideas

    Aug Sept Oct Nov Dec

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Employee SentimentSurvey under construction - expect to complete by 12/31/06

    % Employee surveyparticipation

    # Employeesreporting incidents,suggestions, ideas

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    RED, YELLOW, GREEN

    Decision Color

    Stable

    Level is Acceptable Green

    Yellow

    Trend

    Adverse Red

    Improving Green

    Control ChartResult

    LeadershipAction

    Stay theCourse

    Level is notAcceptable

    ImproveSystem

    CorrectiveAction

    Reinforce -Stay the Course

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    Beamformer Antenna HERPFor Roll Symmetric 15 Deg Beam at 2279.5 MHz

    Range (m) 0.36 metersRange (cm) 36.00

    Transmitter Peak Power (W) 24.83 Watts(actual measured)

    Max Duty Cycle 1.00

    Transmitter Average Power (W) 24.83

    Transmitter Average Power (dBm) 43.95

    Transmit Passive Loss (dB) -2 dB

    Transmit Power at Antenna (dBm) 41.95

    Transmit Power at Antenna (mW) 15667.3

    Pi 3.14159265359

    Antenna Beamwidth (deg) 15.0 degrees

    Antenna Beamwidth (rad) 0.26180

    Beam Area at Range (sq cm) 2156.43Power Density at Range (mW/sq 7.27 mW/cm*2

    Per Terry Potterton the formula for personnel hazard

    is Freq(MHz)/300 =mW/cm*2

    For 2279.5 MHz, the power density mu 7.6 mW/cm*2

    Therefore, 0.36 meters(14.2 inches) is the minimum HERP dis

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    ance

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    Date Flow

    1/1/2006 6.0

    1/2/2006 11.0

    1/3/2006 8.8

    1/4/2006 8.9 Min & Max Data Series1/5/2006 3.1 Date Flow

    1/6/2006 4.2 Min 1/1/06 1.6

    1/7/2006 3.3 Max 1/29/06 38746.0

    1/8/2006 3.9

    1/9/2006 6.5

    1/10/2006 6.0

    1/11/2006 4.2

    1/12/2006 7.8

    1/13/2006 8.8

    1/14/2006 2.0

    1/15/2006 3.2

    1/16/2006 5.21/17/2006 3.7

    1/18/2006 3.8

    1/19/2006 4.7

    1/20/2006 3.5

    1/21/2006 7.0

    1/22/2006 1.6

    1/23/2006 5.2

    1/24/2006 6.7

    1/25/2006 9.3

    1/26/2006 9.8

    1/27/2006 7.9

    1/28/2006 33.01/29/2006 5.6

    1/30/2006 9.1

    1/31/2006 2.5

    1/1 1/8 1/15 1/22

    0

    10

    20

    30

    40

    2

    Flow - January, 2006

    Flow

    -mgd

    ' =INDEX($A$2:$B$32,MATC

    Cch

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    1/29

    33

    H(Min($B2:$B32),$B2:$B32,),1)

    ange Min & Max values in data table,art will automatically update

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    Lightning Protection - Grounded Metal Bodie

    h

    D = .6n

    Main TableItem Value Description

    D = 2.96 ft Calculated Bonding Distance

    h = 40ft Vertical Distance (ft)

    n = 2.25

    1

    Isolated (Nongrounded) Metalic BodiesIf a + b < D, Then A shall be Bonded to B

    If a + b > D, Then Bonds shall not be required.

    a = 5 ft

    b = 5 ft

    Bonded? Bonds are not required

    Calculation Iterations

    D = 3.33 ft D = 5.00 ft D = 1.48 ft D =

    h = 30.00 ft h = 30.00 ft h = 20.00 ft h =n = 1.50 n = 1.00 n = 2.25 n =

    1.00 1.00 1.00

    x (Km)

    Number of Down conductors (1 = 1, 2= 1.5, 3 or >= 2.25)K

    m = 1 = Thru Air /0.5 Thru Dense mat'l

    Km =

    Km =

    Km =

    Km =

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    s

    2.96 ft Calculated Bonding Distance

    40.00 ft Vertical Distance (ft)2.25

    1.00

    Number of Down conductors (1 = 1, 2= 1.5, 3 or >= 2.25)

    1 = Thru Air /0.5 Thru Dense mat'l

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