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FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head Impact Protection Fuji Heavy Industries Ltd. 2015 Subaru Outback NHTSA No. C20155501 MGA RESEARCH CORPORATION 446 Executive Drive Troy, Michigan 48083 Test Dates: October 1-2, 2015 Report Date: October 12, 2015 FINAL REPORT PREPARED FOR: U.S. DEPARTMENT OF TRANSPORTATION NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION ENFORCEMENT OFFICE OF VEHICLE SAFETY COMPLIANCE 1200 New Jersey Avenue, SE West Building WASHINGTON, D.C. 20590

SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

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Page 1: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

FINAL REPORT NUMBER 201UI-MGA-15-09

SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head Impact Protection

Fuji Heavy Industries Ltd. 2015 Subaru Outback

NHTSA No. C20155501

MGA RESEARCH CORPORATION 446 Executive Drive

Troy, Michigan 48083

Test Dates: October 1-2, 2015

Report Date: October 12, 2015

FINAL REPORT

PREPARED FOR:

U.S. DEPARTMENT OF TRANSPORTATION NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION

ENFORCEMENT OFFICE OF VEHICLE SAFETY COMPLIANCE

1200 New Jersey Avenue, SE West Building

WASHINGTON, D.C. 20590

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Safety Compliance Testing for FMVSS 201UI Page 2 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

This publication is distributed by the U.S. Department of Transportation, National Highway Traffic Safety Administration in the interest of information exchange. The opinions, findings and conclusions expressed in this publication are those of the author(s) and not necessarily those of the Department of Transportation or the National Highway Traffic Safety Administration. The United States Government assumes no liability for its contents or use thereof. If trade or manufacturers' names or products are mentioned, it is only because they are considered essential to the object of the publication and should not be construed as an endorsement. The United States Government does not endorse products or manufacturers.

Prepared By: Sean Fortnam, Project Engineer

Helen A. Kaleto, Project Manager

Approved By: Approval Date: _______________ FINAL REPORT ACCEPTANCE BY OVSC: Accepted By: _____________________________ Acceptance Date: _____________________________

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TECHNICAL REPORT STANDARD TITLE PAGE

1. Report No. 201UI-MGA-15-09

2. Government Accession No.

3. Recipient's Catalog No.

4. Title and Subtitle Final Report of FMVSS 201 Compliance Testing of a 2015 Subaru Outback, NHTSA No. C20155501

5. Report Date October 12, 2015

6. Performing Organization Code MGA

7. Author(s) Helen A. Kaleto, Project Manager Sean Fortnam, Project Engineer

8. Performing Organization Report No. 201UI-MGA-15-09

9. Performing Organization Name and Address MGA Research Corporation 446 Executive Drive Troy, Michigan 48083

10. Work Unit No.

11. Contract or Grant No. DTNH22-11-D-00246

12. Sponsoring Agency Name and Address U.S. Department Of Transportation National Highway Traffic Safety Administration Enforcement Office of Vehicle Safety Compliance 1200 New Jersey Avenue, SE West Building, 4th Floor Washington, D.C. 20590

13. Type of Report and Period Covered Final Test Report

14. Sponsoring Agency Code NVS-220

15. Supplementary Notes 16. Abstract A compliance test series was conducted on the subject 2015 Subaru Outback, NHTSA No. C20155501, in accordance with the specifications of the Office of Vehicle Safety Compliance Test Procedure No. TP-201U. The testing was conducted at MGA Research Corporation in Troy, Michigan on October 1-2, 2015. Test failures identified were as follows:

None 17. Key Words Compliance Testing Safety Engineering FMVSS 201UI 2015 Subaru Outback

18. Distribution Statement Copies of this report are available from: NHTSA Technical Reference Division, Mail Code: NiO-120 1200 New Jersey Avenue, SE West Building Washington, D.C. 20590

19. Security Classif. (of this report) Unclassified

20. Security Classif. (of this page) Unclassified

21. No. of Pages 154

22. Price N/A

Form DOT F 1700.7 (8-69)

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TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO. 1.0 PURPOSE OF COMPLIANCE TEST 6

2.0 COMPLIANCE TEST DATA SUMMARY 7

3.0 TEST DATA (Including Acceleration and Velocity Plots) 25

4.0 TEST EQUIPMENT LIST AND CALIBRATION INFORMATION 97

4.1 Pre-Test Calibration FMH #35

4.2 Post-Test Calibration FMH #35 4.3 Pre-Test Calibration FMH #37 4.4 Post-Test Calibration FMH #37 4.5 Pre-Test Calibration FMH #38 4.6 Post-Test Calibration FMH #38 5.0 PHOTOGRAPHS 111

Appendix A - Temperature Trace 122

Appendix B - Calibration Certificates 123

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LIST OF TABLES TABLE DESCRIPTION PAGE NO. 2-1 SUMMARY TABLE OF TEST RESULTS 8 2-2 GENERAL TEST AND VEHICLE PARAMETER DATA 10 2-3 HORIZONTAL IMPACT ANGLE RANGE FOR 14

A- AND B-PILLARS 2-4 VERTICAL IMPACT ANGLE RANGES 15 2-5 TARGET MEASUREMENTS 18 2-6 SUMMARY OF TARGETING RESULTS 21 4-1 LIST OF ITEMS USED 97 4-2 FMH CALIBRATION SUMMARY 98

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1.0 PURPOSE OF COMPLIANCE TEST

The FMVSS 201 upper interior compliance test sponsored by the National Highway

Traffic Safety Administration (NHTSA) was conducted under Contract DTNH22-11-D-

00246. The purpose of this test was to evaluate upper interior head impact protection

performance of a 2015 Subaru Outback.

Tests were conducted on October 1-2, 2015 on a 2015 Subaru Outback,

manufactured by Fuji Heavy Industries, Ltd.

All tests were conducted in accordance with the U. S. Department of Transportation,

National Highway Traffic Safety Administration's Laboratory Test Procedure TP-201U-01

dated April 3, 1998 and the corresponding MGA Research Corporation's FMVSS 201U

procedure number MGATP201U_FRAME#2 dated May 8, 2012.

All tests were conducted at MGA Research Corporation in Troy, Michigan and

were performed by MGA engineers and technicians. The FMVSS 201U impactor test

machine was used to conduct the testing. Target locations were determined by using a

Coordinate Measurement Machine in conjunction with the MGA EZ-TargetTM program

and MGA procedure MGATP201U_Test Series dated November 9, 2009.

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2.0 COMPLIANCE TEST DATA SUMMARY

The 2015 Subaru Outback was equipped with A, B, O, and rear pillars, an adjustable

seat belt anchorage on each B-pillar, grab handles located on the driver and passenger

front side rails and rear side rails, and a front overhead console.

Upon completion of targeting the test vehicle, twelve (12) targets were chosen to be

impacted based upon engineering judgment and certification test data provided by the

manufacturer. The twelve (12) targets chosen were:

AP1 BP2 FH2 UR2@BPR AP3 BP3 OP2 UR3@SR3-1 BP1 FH1 UR1@SR2A UR9@SR3-2

The 2015 Subaru Outback tested appears to comply with the upper interior

performance criteria for FMVSS 201. The HIC(d) measured using the Part 572L (Free

Motion Headform) was below 1000 for each tested component.

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TABLE 2-1

SUMMARY TABLE OF TEST RESULTS

VEH. MOD YR/MAKE/MODEL/BODY: 2015 Subaru Outback

VEH. NHTSA NO.: C20155501 VIN: 4S4BSBCC7F3334761

COLOR: Red VEH. BUILD DATE: May, 2015

TEST DATES: October 1-2, 2015 TEST LABORATORY: MGA Research Corp.

OBSERVERS: Helen Kaleto, Sean Fortnam, David Burkett, Ryan Jones, Kurt Reichert

TARGET

VEHICLE

SIDE

HORIZONTAL

ANGLE (deg)

VERTICAL ANGLE (deg)

VELOCITY (kph)

HIC(d) FMH HIC

IMPACT ON FMH

(mm) Above Left/Right

AP1 Right 111 40 18.7 788 824 24 11 R

AP3 Right 157 45 18.9 470 403 15 4 L

BP1 Right 90 23 19.2 590 561 25 2 R

BP2 Left 270 0 24.0 540 496 48 4 R

BP3 Right 74 7 23.8 679 679 14 4 R

FH1 Left 180 50 23.7 669 666 14 6 L

FH2 Right 180 50 23.6 554 513 22 3 L

OP2 Left 270 8 24.0 506 450 18 16 L

UR1@SR2A Left 270 50 24.1 624 607 48 8 R

UR2@BPR Left 270 50 23.9 708 718 48 1 L

UR3@SR3-1 Left 270 50 24.0 543 499 52 5 R

UR9@SR3-2 Right 90 50 24.1 431 351 43 5 L

Above and left/right refers to the position relative to reference pt. 0 where the target

made contact with the Free Motion Headform. See the diagram below for details.

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POST TEST COMMENTS: The following description lists any post-test damage or other test observations for

each target.

AP3 Right: A-pillar dislodged.

BP2 Left: Seat belt adjuster broken.

BP3 Right: Seat belt adjuster broken.

FH2 Right: Center console dislodged; windshield broken.

OP2 Left: Pillar dislodged.

UR1@SR2A Left: Headliner deformation; grab handle displaced.

UR2@BPR Left: Headliner deformation.

UR3@SR3-1 Left: Headliner deformation; grab handle displaced.

UR9@SR3-2 Right: Headliner deformation, grab handle displaced.

REMARKS: The targets listed were impacted in the following order: Left: FH1, UR1@SR2A, UR2@BPR, BP2, UR3@SR3-1, OP2

Right: UR9@SR3-2, BP1, BP3, AP1, AP3, FH2 The 150 mm rule was observed for targets horizontal to each other and the 200

mm rule was observed for vertical components.

Recorded By: Approved By: Date: October 2, 2015

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TABLE 2-2

GENERAL TEST AND VEHICLE PARAMETER DATA

VEH. MOD YR/MAKE/MODEL/BODY: 2015 Subaru Outback

VEH. NHTSA NO.: C20155501 VIN: 4S4BSBCC7F3334761

COLOR: Red VEH. BUILD DATE: May, 2015

TEST DATES: October 1-2, 2015 TEST LABORATORY: MGA Research Corp.

OBSERVERS: Helen Kaleto, Sean Fortnam, David Burkett, Ryan Jones, Kurt Reichert

INTERIOR TRIM INFORMATION: A, B, O, and rear pillars, an adjustable seat belt

anchorage on each B-pillar, grab handles located on the driver and passenger front side

rails and rear side rails, and a front overhead console.

SUNROOF INFORMATION:

Installed: Yes X No

Operation: Electric Manual SIDE RAIL CURTAIN AIRBAG INFORMATION:

Installed: X Yes No ROLL-BAR INFORMATION:

Installed: _____Yes X No

Padded: _____Yes No

Braces: _____Yes No GENERAL INFORMATION:

Date Received: September 28, 2015; Odometer Reading 132 miles DATA FROM VEHICLE’S CERTIFICATION LABEL:

Vehicle Manufactured By: Fuji Heavy Industries Ltd.

Date of Manufacture: May, 2015; VIN:4S4BSBCC7F3334761

GVWR: 2130 kg; GAWR FRONT: 1150 kg;

GAWR REAR: 1200 kg;

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DATA FROM TIRE PLACARD:

Tire Pressure with Maximum Capacity Vehicle Load:

FRONT: 240 kPa REAR: 230 kPa

Recommended Tire Size: 225/65R17

Recommended Cold Tire Pressure:

FRONT: 240 kPa REAR: 230 kPa

Size of Tire on Test Vehicle: 225/65R17

Type of Spare Tire: T155/80R17; Space Saver: x ; Standard __

VEHICLE CAPACITY DATA:

Type of Front Seats: Bench ; Bucket X; Split Bench __

Number of Occupants: Front 2; Rear 3; TOTAL 5

VEHICLE CAPACITY WEIGHT:

Vehicle Capacity Weight (VCW) = 408 kg

No. of Occupants x 68 kg = 340 kg

Rated Cargo/Luggage Weight (RCLW) = 68 kg (difference)

WEIGHT OF TEST VEHICLE AS DELIVERED AT LABORATORY: (with maximum

fluids)

Right Front = 452.5 kg Right Rear = 348.0 kg

Left Front = 481.0 kg Left Rear = 363.5 kg

TOTAL FRONT = 933.5 kg TOTAL REAR = 711.5 kg

% Total Weight = 56.7 % % Total Weight = 43.3 %

TOTAL DELIVERED WEIGHT = 1645.0 kg

CALCULATION OF VEHICLE’S TARGET TEST WEIGHT:

Total Delivered Weight = 1645.0 kg

Max. Test Cargo/Luggage Weight = 68.0 kg

Target Test Weight = 1713.0 kg

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WEIGHT OF TEST VEHICLE FULLY LOADED:

Right Front = 451.0 kg Right Rear = 382.5 kg

Left Front = 479.0 kg Left Rear = 398.5 kg

TOTAL FRONT = 930.0 kg TOTAL REAR = 781.0 kg

% Total Weight = 54.3 % % Total Weight = 45.7 %

TOTAL TEST WEIGHT = 1711.0 kg

Weight of ballast secured in vehicle’s cargo area = 66.0 kg

TEST VEHICLE ATTITUDE:

AS DELIVERED: Right Front 807 mm; Left Front 800 mm;

Right Rear 821 mm; Left Rear 817 mm;

Pitch Angle at Right Door Sill = 0.5 Rear is higher

Pitch Angle at Left Door Sill = 0.3 Rear is higher

Roll Angle at Front Bumper = 0.9 Right is higher

Roll Angle at Rear Bumper = 0.2 Right is higher

FULLY LOADED: Right Front 808 mm; Left Front 802 mm;

Right Rear 810 mm; Left Rear 805 mm;

Pitch Angle at Right Door Sill = 0.2 Rear is higher

Pitch Angle at Left Door Sill = 0.0

Roll Angle at Front Bumper = 0.8 Right is higher

Roll Angle at Rear Bumper = 0.1 Right is higher

AS TARGETED: Right Front 922 mm; Left Front 913 mm;

Right Rear 916 mm; Left Rear 914 mm;

Pitch Angle at Right Door Sill = 0.2 Rear is higher

Pitch Angle at Left Door Sill = 0.0

Roll Angle at Front Bumper = 0.8 Right is higher

Roll Angle at Rear Bumper = 0.1 Right is higher

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AS TESTED ON RIGHT SIDE:

Pitch Angle at Right Door Sill = 0.3 Rear is higher

Pitch Angle at Left Door Sill = 0.2 Rear is higher

Roll Angle at Front Bumper = 0.8 Right is higher

Roll Angle at Rear Bumper = 0.1 Right is higher

AS TESTED ON LEFT SIDE:

Pitch Angle at Right Door Sill = 0.2 Rear is higher

Pitch Angle at Left Door Sill = 0.1 Rear is higher

Roll Angle at Front Bumper = 0.8 Right is higher

Roll Angle at Rear Bumper = 0.1 Right is higher

VEHICLE WHEELBASE = 2746 mm REMARKS: The seat travel distance was measured to be 250 mm for the driver front

seat and 250 mm for the passenger front seat.

Recorded By: Approved By: Date: October 2, 2015

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TABLE 2-3

HORIZONTAL IMPACT ANGLE RANGE FOR A AND B PILLARS

VEH. MOD YR/MAKE/MODEL/BODY: 2015 Subaru Outback

VEH. NHTSA NO.: C20155501 VIN: 4S4BSBCC7F3334761

COLOR: Red VEH. BUILD DATE: May, 2015

TEST DATES: October 1-2, 2015 TEST LABORATORY: MGA Research Corp.

OBSERVERS: Helen Kaleto, Sean Fortnam, David Burkett, Ryan Jones, Kurt Reichert

HORIZONTAL IMPACT ANGLE RANGE FOR A AND B PILLARS

HORIZONTAL ANGLE SPECIFIED RANGE

MINIMUM HORIZONTAL ANGLE

MAXIMUM HORIZONTAL ANGLE

A-PILLAR L 195º-255º L 203.6º L 251.3º

R 105º-165º R 110.8º R 157.4º

B-PILLAR L 195º-345º L 203.1º L 288.6º

R 15º-165º R 73.6º R 157.1º AS DETERMINED USING THE PROCEDURES SPECIFIED IN S8.13.4.1 REMARKS:

Recorded By: Approved By: Date: October 2, 2015

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TABLE 2-4

VERTICAL IMPACT ANGLE RANGES

VEH. MOD YR/MAKE/MODEL/BODY: 2015 Subaru Outback

VEH. NHTSA NO.: C20155501 VIN: 4S4BSBCC7F3334761

COLOR: Red VEH. BUILD DATE: May, 2015

TEST DATES: October 1-2, 2015 TEST LABORATORY: MGA Research Corp.

OBSERVERS: Helen Kaleto, Sean Fortnam, David Burkett, Ryan Jones, Kurt Reichert

VERTICAL IMPACT ANGLE RANGES

VERTICAL ANGLE SPECIFIED RANGE

MINIMUM VERTICAL ANGLE

MAXIMUM VERTICAL ANGLE

FRONT HEADER FH1 L 0º-50º L 0º L 50º

R 0º-50º R 0º R 50º

FH2 L 0º-50º L 0º L 50º

R 0º-50º R 0º R 50º

SIDE RAIL SR1 L 0º-50º L 0º L 35º

R 0º-50º R 0º R 35º

SR2A

L 0º-50º L 0º L 40º

R 0º-50º R 0º R 40º

SR2B

L 0º-50º L 0º L 45º

R 0º-50º R 0º R 45º

SR3-1

L 0º-50º L 0º L 35º

R 0º-50º R 0º R 35º

SR3-2

L 0º-50º L 0º L 50º

R 0º-50º R 0º R 50º

SR3-3 L 0º-50º L 0º L 50º

R 0º-50º R 0º R 50º

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VERTICAL ANGLE SPECIFIED RANGE

MINIMUM VERTICAL ANGLE

MAXIMUM VERTICAL ANGLE

REAR HEADER RH* L 0º-50º L -- L --

R 0º-50º R -- R --

A-PILLAR AP1 L -5º-50º L -5º L 40º

R -5º-50º R -5º R 40º

AP2 L -5º-50º L -5º L 50º

R -5º-50º R -5º R 50º

AP3 L -5º-50º L -5º L 45º

R -5º-50º R -5º R 45º

B-PILLAR BP1 L -10º-50º L -10º L 23º

R -10º-50º R -10º R 23º

BP2* L 0º-50º L 0º L 0º

R 0º-50º R 0º R 0º

BP3 L -10º-50º L -10º L 7º

R -10º-50º R -10º R 7º

BP4 L -10º-50º L -10º L -5º

R -10º-50º R -10º R -5º

O-PILLAR OP1 L -10º-50º L -10º L 37º

R -10º-50º R -10º R 37º

OP2 L -10º-50º L -10º L 8º

R -10º-50º R -10º R 8º

REAR PILLAR RP1* L -10º-50º L -- L --

R -10º-50º R -- R --

RP2* L -10º-50º L -- L --

R -10º-50º R -- R --

UPPER ROOF 1 0º-50º 0º 50º

UPPER ROOF 2 0º-50º 0º 50º

UPPER ROOF 3 0º-50º 0º 50º

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VERTICAL ANGLE SPECIFIED RANGE

MINIMUM VERTICAL ANGLE

MAXIMUM VERTICAL ANGLE

UPPER ROOF 4 0º-50º 0º 50º

UPPER ROOF 5 0º-50º 0º 50º

UPPER ROOF 6 0º-50º 0º 50º

UPPER ROOF 7 0º-50º 0º 50º

UPPER ROOF 8 0º-50º 0º 50º

UPPER ROOF 9 0º-50º 0º 50º

UPPER ROOF 10 0º-50º 0º 50º

UPPER ROOF 11 0º-50º 0º 45º

As determined using the Procedures specified in S8.13.4.2. *Target BP2 is a seat belt anchorage location. *Targets RH, RP1, and RP2 are located rearward of 600mm past the rearmost DSP. This excludes them from testing per S6.3(b).

Recorded By: Approved By: Date: October 2, 2015

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TABLE 2-5

TARGET MEASUREMENTS

VEH. MOD YR/MAKE/MODEL/BODY: 2015 Subaru Outback

VEH. NHTSA NO.: C20155501 VIN: 4S4BSBCC7F3334761

COLOR: Red VEH. BUILD DATE: May, 2015

TEST DATES: October 1-2, 2015 TEST LABORATORY: MGA Research Corp.

OBSERVERS: Helen Kaleto, Sean Fortnam, David Burkett, Ryan Jones, Kurt Reichert

Measurement Description Left Side Right Side

M Seat Fore/Aft Travel (Front seats) 250 mm 250 mm

Tº Horizontal < {CG-F1 (Left Seat) to (Right A-Pillar)} 108.7º --

A1º 360º - Tº 251.3º --

Wº Horizontal < {CG-2 (Left Seat) to (Left A-Pillar)} 203.6º --

A2º A2º = Wº 203.6º --

Uº Horizontal < {CG-2 (Left Seat) to (Left B-Pillar)} 288.6º --

B1º B1º = Uº 288.6º --

Vº Horizontal < {CG-R (Left Seat) to (Left B-Pillar)} 203.1º --

B2º B2º = Vº 203.1º --

Wº (right) Horizontal < {CG-F2 (Right Seat) to (Right A-Pillar)} -- 157.4º

A1º (right) A1º (right) = Wº (right) -- 157.4º

T º (right) Horizontal < {CG-F1 (Right Seat) to (Left A-Pillar)} -- 249.2º

A2º (right) 360º-Tº (right) -- 110.8º

V º (right) Horizontal < {CG-R (Right Seat) to (Right B-Pillar)} -- 157.1º

B1º (right) B1º (right) = Vº (right) -- 157.1º

Uº (right) Horizontal < {CG-F2 (Right Seat) to (Right B-Pillar)} -- 73.6º

B2º (right) B2º (right) = Uº (right) -- 73.6º

J A-Pillar {(Plane 3) – (Plane 5)} 342.3 mm 342.5 mm

J/2 J ÷ 2 171.2 mm 171.3 mm

D1 Upper Roof {(Plane A) – (Plane B)} 2203.5 mm

D1/2 D1 ÷ 2 1101.8 mm

D2 Upper Roof {(Plane C) – (Plane D)} 1214.2 mm

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Safety Compliance Testing for FMVSS 201UI Page 19 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Measurement Description Left Side Right Side

D2/2 D2 ÷ 2 607.1 mm

.35D1 .35 x D1 771.2 mm

.35D2 .35 x D2 425.0 mm

N B-Pillar {(BPR) – (lowest point on daylight opening forward of B-Pillar)}

412.5 mm 408.3 mm

N/2 B-Pillar {(BP3) – (lowest point on daylight opening forward of B-Pillar)}

206.3 mm 204.2 mm

N/4 B-Pillar {(BP4) – (lowest point on daylight opening forward of B-Pillar)}

103.1 mm 102.1 mm

Q O-Pillar (Plane 13 – Plane 14) 365.4 mm 365.6 mm

Q/2 Q / 2 182.7 mm 182.8 mm

D R-Pillar (Point 7 – Point M) 895.0 mm 914.0 mm

3D/7 3 D / 7 383.6 mm 391.7 mm

As determined using the Procedures specified in S10.1-10.13.

SgRP Locations (world coordinates)

Left (mm) Right (mm)

x y z x y z

Front 1282.9 -366.0 302.2 1287.0 366.0 282.2

Rear 2160.0 -366.0 129.1 2160.0 366.0 129.1

SgRP Locations (vehicle coordinates)

Left (mm) Right (mm)

x y z x y z

Front 1282.9 -366.0 302.2 1287.0 366.0 282.2

Rear 2160.0 -366.0 129.1 2160.0 366.0 129.1

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CG Locations (world coordinates)

Left (mm) Right (mm)

x y z x y z

CGF1 1192.9 -366.0 962.2 1197.0 366.0 942.2

CGF2 1442.9 -366.0 962.2 1447.0 366.0 942.2

CGR 2320.0 -366.0 789.1 2320.0 366.0 789.1 REFERENCE FOR VEHICLE COORDINATE SYSTEM (measured in millimeters):

Left-hand rear outboard seat anchorage bolt (x, y, z) = 1354.4, -567.3, -9.4

Left-hand front outboard seat anchorage bolt (x, y, z) = 925.0, -567.3, 38.9

Right-hand front outboard seat anchorage bolt (x, y, z) = 925.0, 567.3, 38.9

REMARKS:

Recorded By: Approved By: Date: October 2, 2015

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TABLE 2-6

SUMMARY OF TARGETING RESULTS

VEH. MOD YR/MAKE/MODEL/BODY: 2015 Subaru Outback

VEH. NHTSA NO.: C20155501 VIN: 4S4BSBCC7F3334761

COLOR: Red VEH. BUILD DATE: May, 2015

TEST DATES: October 1-2, 2015 TEST LABORATORY: MGA Research Corp.

OBSERVERS: Helen Kaleto, Sean Fortnam, David Burkett, Ryan Jones, Kurt Reichert

SUMMARY OF TARGETING RESULTS

Target Location (mm) Horizontal Angle (deg)

Vertical Angle (deg)

Relocation (Yes/No)

Extension (# of 25 mm

Spheres)

Impact (Yes/No)

x y z

A-Pillar Left Side

AP1 1054.8 -542.3 1086.6 -- -- Yes -- --

REL 1074.5 -571.5 1053.3 251 40 -- 2 No

AP2 963.9 -594.7 999.5 204 50 No -- No

AP3 780.9 -627.6 916.3 204 45 No -- No

A-Pillar Right Side

AP1 1058.0 539.7 1087.5 -- -- Yes -- --

REL 1078.7 564.6 1054.3 111 40 -- 2 Yes

AP2 970.5 595.0 1000.5 157 50 No -- No

AP3 777.6 623.4 915.7 157 45 No -- Yes

B-Pillar Left Side

BP1 1587.6 -466.0 1135.5 270 23 No -- No

BP2 1564.6 -608.1 893.5 270 0 No -- Yes

BP3 1515.8 -616.5 930.1 -- -- Yes -- --

REL 1522.3 -592.2 967.3 286 7 -- 2 No

BP4 1606.2 -659.8 827.5 204 -5 No -- No

B-Pillar Right Side

BP1 1588.2 465.1 1132.3 90 23 No -- Yes

BP2 1567.3 599.9 910.3 90 0 No -- No

BP3 1516.7 614.8 929.1 -- -- Yes -- --

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SUMMARY OF TARGETING RESULTS

Target Location (mm) Horizontal Angle (deg)

Vertical Angle (deg)

Relocation (Yes/No)

Extension (# of 25 mm

Spheres)

Impact (Yes/No)

x y z

REL 1518.0 591.5 966.6 74 7 -- 2 Yes

BP4 1605.7 659.7 827.4 157 -5 No -- No

Other Pillar Left Side

OPR 2390.6 -466.4 1128.0 270 37 No -- No

OP1 2390.6 -466.4 1128.0 270 37 No -- No

OP2 2488.2 -632.4 944.8 -- -- Yes -- --

REL 2452.4 -610.9 960.7 270 8 No 2 Yes

Other Pillar Right Side

OPR 2390.0 465.3 1128.2 90 37 No -- No

OP1 2390.0 465.3 1128.2 90 37 No -- No

OP2 2486.4 632.6 945.6 -- -- Yes -- --

REL 2448.3 613.4 960.7 90 8 -- 2 No

Rear Pillar Left Side

*RP1 2903.0 -504.6 1031.7 Target exempt from testing per S6.3(b). --

*RP2 3013.4 -589.8 881.6 Target exempt from testing per S6.3(b). --

Rear Pillar Right Side

*RP1 2915.1 511.6 1021.4 Target exempt from testing per S6.3(b). --

*RP2 2990.2 653.6 870.5 Target exempt from testing per S6.3(b). --

Front Header Left Side

FH1 985.7 -425.4 1099.3 180 50 No -- Yes

FH2 966.3 -279.7 1104.4 180 50 No -- No

Front Header Right Side

FH1 984.9 423.0 1099.9 180 50 No -- No

FH2 966.6 271.9 1105.8 180 50 No -- Yes

Side Rail Left Side

SR1 1205.5 -519.9 1118.6 -- -- Yes -- --

REL 1202.8 -509.9 1097.4 270 35 -- 1 No

SR2A 1355.6 -489.8 1121.8 270 40 No -- No

SR2B 1287.5 -513.6 1130.0 -- -- Yes -- --

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SUMMARY OF TARGETING RESULTS

Target Location (mm) Horizontal Angle (deg)

Vertical Angle (deg)

Relocation (Yes/No)

Extension (# of 25 mm

Spheres)

Impact (Yes/No)

x y z

REL 1285.5 -490.5 1120.8 270 45 -- 2 No

SR3-1 2063.6 -495.7 1114.4 270 35 No -- No

SR3-2 2241.3 -491.3 1108.9 270 50 No -- No

SR3-3 2541.2 -514.7 1096.6 270 50 No -- No

Side Rail Right Side

SR1 1208.2 519.2 1116.1 -- -- Yes -- --

REL 1205.4 504.7 1097.2 90 35 -- 1 No

SR2A 1358.4 492.6 1115.7 90 40 No -- No

SR2B 1287.2 511.9 1127.4 -- -- Yes -- --

REL 1287.0 487.8 1119.7 90 45 -- 2 No

SR3-1 2058.9 494.7 1117.5 90 35 No -- No

SR3-2 2235.5 492.9 1111.5 90 50 No -- No

SR3-3 2540.7 517.7 1097.4 90 50 No -- No

Rear Header Left Side

*RH 2862.2 -365.8 1098.7 Target exempt from testing per S6.3(b). --

Rear Header Right Side

*RH 2864.7 366.6 1090.8 Target exempt from testing per S6.3(b). --

Upper Roof Left Side

UR1@SR2A 1358.6 -331.3 1203.5 270 50 No -- Yes

UR2@BPR 1585.7 -339.6 1190.5 270 50 No -- Yes

UR3@SR3-1 2063.0 -341.5 1194.9 270 50 No -- Yes

UR4@SR3-2 2231.2 -329.0 1193.9 270 50 No -- No

UR5@OP 2375.0 -317.2 1190.5 270 50 No -- No

Upper Roof Right Side

UR6@SR2A 1358.8 329.4 1203.1 90 50 No -- No

UR7@BPR 1585.8 338.1 1189.4 90 50 No -- No

UR8@SR3-1 2061.9 340.0 1194.1 90 50 No -- No

UR9@SR3-2 2232.0 326.6 1193.7 90 50 No -- Yes

UR10@OP 2375.7 313.5 1189.6 90 50 No -- No

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SUMMARY OF TARGETING RESULTS

Target Location (mm) Horizontal Angle (deg)

Vertical Angle (deg)

Relocation (Yes/No)

Extension (# of 25 mm

Spheres)

Impact (Yes/No)

x y z

UR11@x=2697 2696.9 329.6 1123.6 40 45 No -- No

As determined using the Procedures specified in S10.1-10.13. Note: *Targets are located rearward of 600mm past the rearmost DSP. This excludes them from testing per S6.3(b).

Recorded By: Approved By: Date: October 2, 2015

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3.0 TEST DATA (Including Acceleration and Velocity Plots)

Test U15243 Data

Page 1 of 3

Test No.: U15243Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

Summary of the Test

HIC (d)

823.93

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.8 °C

Humidity: 31.8 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: No Visible Damage

Target Location: Right AP1

Horizontal Approach Angle: 111 deg

Additional Description:

Vertical Approach Angle: 40 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 18.67 km/h

Test Results

Time: 2:11pmTest Sequence No.: 10

HIC 36

823.93 2.6

788.02 2.6

2.689.3

86.7

86.7

86.7

89.3

89.3

Impact Form Mass: 4.51 kg

Impact Location on FMH: 24 mm Above Pt. 0 , 11 Right mm Lateral of Pt. 0

3 ms Clip = 76.99 G , Time 1 = 86.53 ms , Time 2 = 89.53 ms

Impact Form ID No.: 35

Recorded By: Approved By: Date: October 2, 2015

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0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-250

-200

-150

-100

-50

0

Acc

eler

atio

n X

[G]

0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-5

-3

0

3

5

8

10

13

Acc

eler

atio

n Y

[G]

0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-30

-25

-20

-15

-10

-5

0

5

10

Acc

ele

rat io

n Z

[G]

Max: 6.49 G , Min: -27.41 G

Max: -0.49 G , Min: -203.18 G

Max: 11.67 G , Min: -2.97 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15243Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

50

100

150

200

250

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-15

-10

-5

0

5

10

15

20

Vel

oci

ty [k

m/h

]

0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

5

10

15

20

25

30

35

40

Dis

pla

cem

ent

[mm

]

Max: 35.95 mm , Min: 0.00 mm

Max: 203.96 G , Min: 1.17 G

Max: 18.80 km/h , Min: -13.04 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15243Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 31 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15244 Data

Page 1 of 3

Test No.: U15244Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

Summary of the Test

HIC (d)

402.61

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.8 °C

Humidity: 32.5 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: A-Pillar dislodged.

Target Location: Right AP3

Horizontal Approach Angle: 157 deg

Additional Description:

Vertical Approach Angle: 45 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 18.86 km/h

Test Results

Time: 3:01pmTest Sequence No.: 11

HIC 36

402.61 4.6

470.15 4.6

4.693.5

88.9

88.9

88.9

93.5

93.5

Impact Form Mass: 4.54 kg

Impact Location on FMH: 15 mm Above Pt. 0 , 4 Left mm Lateral of Pt. 0

3 ms Clip = 82.85 G , Time 1 = 89.6 ms , Time 2 = 92.6 ms

Impact Form ID No.: 37

Recorded By: Approved By: Date: October 2, 2015

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0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

-125

-100

-75

-50

-25

0

Acc

eler

atio

n X

[G]

0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

-20

-15

-10

-5

0

5

Acc

eler

atio

n Y

[G]

0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

-35-30-25-20-15-10

-505

10

Acc

ele

rat io

n Z

[G]

Max: 7.34 G , Min: -31.18 G

Max: -0.55 G , Min: -119.82 G

Max: 4.11 G , Min: -19.26 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15244Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

0

25

50

75

100

125

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-50

-40

-30

-20

-10

0

10

20

Vel

oci

ty [k

m/h

]

0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

0

5

10

15

20

25

30

35

40

Dis

pla

cem

ent

[mm

]

Max: 38.43 mm , Min: 0.00 mm

Max: 124.09 G , Min: 0.98 G

Max: 19.01 km/h , Min: -43.41 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15244Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 37 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15241 Data

Page 1 of 3

Test No.: U15241Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

Summary of the Test

HIC (d)

560.92

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.8 °C

Humidity: 33.1 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: No Visible Damage

Target Location: Right BP1

Horizontal Approach Angle: 90 deg

Additional Description:

Vertical Approach Angle: 23 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 19.23 km/h

Test Results

Time: 10:54amTest Sequence No.: 8

HIC 36

560.92 6.3

589.59 6.3

6.391.3

85

85

85

91.3

91.3

Impact Form Mass: 4.54 kg

Impact Location on FMH: 25 mm Above Pt. 0 , 2 Right mm Lateral of Pt. 0

3 ms Clip = 101.8 G , Time 1 = 85.93 ms , Time 2 = 88.93 ms

Impact Form ID No.: 37

Recorded By: Approved By: Date: October 2, 2015

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0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-125

-100

-75

-50

-25

0

Acc

eler

atio

n X

[G]

0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-3

-2

-1

0

1

2

3

4

5

Acc

eler

atio

n Y

[G]

0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-20

-15

-10

-5

0

5

10

Acc

ele

rat io

n Z

[G]

Max: 7.30 G , Min: -16.37 G

Max: -0.13 G , Min: -122.31 G

Max: 4.34 G , Min: -2.39 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15241Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

25

50

75

100

125

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-40

-30

-20

-10

0

10

20

Vel

oci

ty [k

m/h

]

0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

5

10

15

20

25

30

35

40

Dis

pla

cem

ent

[mm

]

Max: 36.60 mm , Min: 0.00 mm

Max: 122.56 G , Min: 1.17 G

Max: 19.33 km/h , Min: -38.35 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15241Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

Page 40: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

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Safety Compliance Testing for FMVSS 201UI Page 43 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15237 Data

Page 1 of 3

Test No.: U15237Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

Summary of the Test

HIC (d)

495.74

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.8 °C

Humidity: 35.7 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Seatbelt Adjuster Broken

Target Location: Left BP2

Horizontal Approach Angle: 270 deg

Additional Description:

Vertical Approach Angle: 0 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 24 km/h

Test Results

Time: 1:50pmTest Sequence No.: 4

HIC 36

495.74 11

540.41 11

1186.1

75.1

75.1

75.1

86.1

86.1

Impact Form Mass: 4.51 kg

Impact Location on FMH: 48 mm Above Pt. 0 , 4 Right mm Lateral of Pt. 0

3 ms Clip = 86.18 G , Time 1 = 79.48 ms , Time 2 = 82.48 ms

Impact Form ID No.: 35

Recorded By: Approved By: Date: October 1, 2015

Page 44: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

Safety Compliance Testing for FMVSS 201UI Page 44 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

-100

-80

-60

-40

-20

0

20

Acc

eler

atio

n X

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

-15-13-10

-8-5-30358

Acc

eler

atio

n Y

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

-30-25-20-15-10

-505

1015

Acc

ele

rat io

n Z

[G]

Max: 10.13 G , Min: -25.88 G

Max: 0.49 G , Min: -96.28 G

Max: 6.21 G , Min: -12.64 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15237Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

Page 45: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

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0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

0

20

40

60

80

100

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-10

-5

0

5

10

15

20

25

Vel

oci

ty [k

m/h

]

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

0

10

20

30

40

50

Dis

pla

cem

ent

[mm

]

Max: 44.10 mm , Min: 0.00 mm

Max: 99.14 G , Min: 0.53 G

Max: 24.00 km/h , Min: -9.61 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15237Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 49 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15242 Data

Page 1 of 3

Test No.: U15242Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

Summary of the Test

HIC (d)

679.13

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.8 °C

Humidity: 33.1 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Seatbelt adjuster broken

Target Location: Right BP3

Horizontal Approach Angle: 74 deg

Additional Description:

Vertical Approach Angle: 7 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 23.81 km/h

Test Results

Time: 11:56amTest Sequence No.: 9

HIC 36

679.13 8.2

678.78 8.2

8.284

75.8

75.8

75.8

84

84

Impact Form Mass: 4.51 kg

Impact Location on FMH: 14 mm Above Pt. 0 , 4 Right mm Lateral of Pt. 0

3 ms Clip = 103.52 G , Time 1 = 79.03 ms , Time 2 = 82.03 ms

Impact Form ID No.: 38

Recorded By: Approved By: Date: October 2, 2015

Page 50: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

Safety Compliance Testing for FMVSS 201UI Page 50 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

-125

-100

-75

-50

-25

0

25

Acc

eler

atio

n X

[G]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

-5

0

5

10

15

20

25

Acc

eler

atio

n Y

[G]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

-25

-20

-15

-10

-5

0

5

10

Acc

ele

rat io

n Z

[G]

Max: 7.31 G , Min: -24.15 G

Max: 0.21 G , Min: -123.12 G

Max: 24.89 G , Min: -3.40 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15242Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

Page 51: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

Safety Compliance Testing for FMVSS 201UI Page 51 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

0

25

50

75

100

125

150

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-50

-40

-30

-20

-10

0

10

20

30

Vel

oci

ty [k

m/h

]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

0

5

10

15

20

25

30

35

40

Dis

pla

cem

ent

[mm

]

Max: 38.62 mm , Min: 0.00 mm

Max: 127.45 G , Min: 1.78 G

Max: 23.81 km/h , Min: -46.77 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15242Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 55 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15234 Data

Page 1 of 3

Test No.: U15234Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

Summary of the Test

HIC (d)

666.21

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.0 °C

Humidity: 37.9 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: No visible damage.

Target Location: Left FH1

Horizontal Approach Angle: 180 deg

Additional Description:

Vertical Approach Angle: 50 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 23.67 km/h

Test Results

Time: 10:29amTest Sequence No.: 1

HIC 36

666.21 5.8

669.03 5.8

5.882.2

76.4

76.4

76.4

82.2

82.2

Impact Form Mass: 4.51 kg

Impact Location on FMH: 14 mm Above Pt. 0 , 6 Left mm Lateral of Pt. 0

3 ms Clip = 107.69 G , Time 1 = 76.88 ms , Time 2 = 79.88 ms

Impact Form ID No.: 35

Recorded By: Approved By: Date: October 1, 2015

Page 56: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

Safety Compliance Testing for FMVSS 201UI Page 56 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09

Time [s]

-150

-125

-100

-75

-50

-25

0

Acc

eler

atio

n X

[G]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09

Time [s]

-18

-15

-13

-10

-8

-5

-3

0

3

Acc

eler

atio

n Y

[G]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09

Time [s]

-50

-40

-30

-20

-10

0

10

Acc

ele

rat io

n Z

[G]

Max: 1.40 G , Min: -49.53 G

Max: -0.59 G , Min: -129.04 G

Max: 1.05 G , Min: -15.99 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15234Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09

Time [s]

0

25

50

75

100

125

150

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-5

0

5

10

15

20

25

Vel

oci

ty [k

m/h

]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09

Time [s]

0

5

10

15

20

25

30

35

40

Dis

pla

cem

ent

[mm

]

Max: 39.96 mm , Min: 0.00 mm

Max: 130.77 G , Min: 1.02 G

Max: 23.80 km/h , Min: -4.65 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15234Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

Page 58: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

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Safety Compliance Testing for FMVSS 201UI Page 61 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15245 Data

Page 1 of 3

Test No.: U15245Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

Summary of the Test

HIC (d)

513.12

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.1 °C

Humidity: 29.2 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Center console dislodged; Windshield broken.

Target Location: Right FH2

Horizontal Approach Angle: 180 deg

Additional Description:

Vertical Approach Angle: 50 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 23.62 km/h

Test Results

Time: 4:06pmTest Sequence No.: 12

HIC 36

513.12 5.9

553.53 5.9

5.982.1

76.2

76.2

76.2

82.1

82.1

Impact Form Mass: 4.51 kg

Impact Location on FMH: 22 mm Above Pt. 0 , 3 Left mm Lateral of Pt. 0

3 ms Clip = 92.57 G , Time 1 = 76.64 ms , Time 2 = 79.64 ms

Impact Form ID No.: 38

Recorded By: Approved By: Date: October 2, 2015

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Safety Compliance Testing for FMVSS 201UI Page 62 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

-150

-125

-100

-75

-50

-25

0

25

Acc

eler

atio

n X

[G]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

0

2

4

6

8

10

Acc

eler

atio

n Y

[G]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

-40

-35

-30

-25

-20

-15

-10

-5

0

Acc

ele

rat io

n Z

[G]

Max: -0.74 G , Min: -38.60 G

Max: 0.13 G , Min: -127.83 G

Max: 8.74 G , Min: 0.13 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15245Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 63 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

0

25

50

75

100

125

150

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-40

-30

-20

-10

0

10

20

30

Vel

oci

ty [k

m/h

]

0.0725 0.075 0.0775 0.08 0.0825 0.085 0.0875 0.09 0.0925

Time [s]

0

5

10

15

20

25

30

35

40

Dis

pla

cem

ent

[mm

]

Max: 39.98 mm , Min: 0.00 mm

Max: 128.43 G , Min: 1.25 G

Max: 23.75 km/h , Min: -34.52 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15245Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

Page 64: SAFETY COMPLIANCE TESTING FOR FMVSS 201 ......FINAL REPORT NUMBER 201UI-MGA-15-09 SAFETY COMPLIANCE TESTING FOR FMVSS 201 Occupant Protection In Interior Impact Upper Interior Head

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Safety Compliance Testing for FMVSS 201UI Page 67 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15239 Data

Page 1 of 3

Test No.: U15239Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

Summary of the Test

HIC (d)

449.79

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.8 °C

Humidity: 35.1 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Pillar Dislodged

Target Location: Left OP2

Horizontal Approach Angle: 270 deg

Additional Description:

Vertical Approach Angle: 8 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 24.04 km/h

Test Results

Time: 3:44pmTest Sequence No.: 6

HIC 36

449.79 7.4

505.75 7.4

7.486.9

79.5

79.5

79.5

86.9

86.9

Impact Form Mass: 4.51 kg

Impact Location on FMH: 18 mm Above Pt. 0 , 16 Left mm Lateral of Pt. 0

3 ms Clip = 90.88 G , Time 1 = 81.41 ms , Time 2 = 84.41 ms

Impact Form ID No.: 38

Recorded By: Approved By: Date: October 1, 2015

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Safety Compliance Testing for FMVSS 201UI Page 68 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

-100

-75

-50

-25

0

25

Acc

eler

atio

n X

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

-8

-5

-3

0

3

5

8

10

Acc

eler

atio

n Y

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

-25

-20

-15

-10

-5

0

5

10

15

Acc

ele

rat io

n Z

[G]

Max: 12.01 G , Min: -20.58 G

Max: 0.92 G , Min: -99.87 G

Max: 7.83 G , Min: -7.03 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15239Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

0

25

50

75

100

125

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-50

-40

-30

-20

-10

0

10

20

30

Vel

oci

ty [k

m/h

]

0.07 0.075 0.08 0.085 0.09 0.095 0.1

Time [s]

0

10

20

30

40

50

60

Dis

pla

cem

ent

[mm

]

Max: 53.62 mm , Min: 0.00 mm

Max: 101.87 G , Min: 1.74 G

Max: 24.05 km/h , Min: -40.35 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15239Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 73 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15235 Data

Page 1 of 3

Test No.: U15235Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

Summary of the Test

HIC (d)

606.69

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.7 °C

Humidity: 37.4 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Headliner Deformation, Grabhandle displaced

Target Location: Left UR1@SR2A

Horizontal Approach Angle: 270 deg

Additional Description:

Vertical Approach Angle: 50 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 24.11 km/h

Test Results

Time: 11:19amTest Sequence No.: 2

HIC 36

606.69 6.2

624.12 6.2

6.284.7

78.5

78.5

78.5

84.7

84.7

Impact Form Mass: 4.54 kg

Impact Location on FMH: 48 mm Above Pt. 0 , 8 Right mm Lateral of Pt. 0

3 ms Clip = 103.89 G , Time 1 = 79.62 ms , Time 2 = 82.62 ms

Impact Form ID No.: 37

Recorded By: Approved By: Date: October 1, 2015

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0.07 0.075 0.08 0.085 0.09 0.095

Time [s]

-150

-125

-100

-75

-50

-25

0

25

Acc

eler

atio

n X

[G]

0.07 0.075 0.08 0.085 0.09 0.095

Time [s]

-3

0

3

5

8

10

Acc

eler

atio

n Y

[G]

0.07 0.075 0.08 0.085 0.09 0.095

Time [s]

-10

-5

0

5

10

15

Acc

ele

rat io

n Z

[G]

Max: 14.80 G , Min: -6.58 G

Max: 0.12 G , Min: -127.34 G

Max: 8.57 G , Min: -2.16 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15235Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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0.07 0.075 0.08 0.085 0.09 0.095

Time [s]

0

25

50

75

100

125

150

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-40

-30

-20

-10

0

10

20

30

Vel

oci

ty [k

m/h

]

0.07 0.075 0.08 0.085 0.09 0.095

Time [s]

0

10

20

30

40

50

Dis

pla

cem

ent

[mm

]

Max: 43.31 mm , Min: 0.00 mm

Max: 128.24 G , Min: 0.77 G

Max: 24.27 km/h , Min: -36.21 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15235Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 79 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15236 Data

Page 1 of 3

Test No.: U15236Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

Summary of the Test

HIC (d)

717.94

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.4 °C

Humidity: 37.0 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Headliner deformation

Target Location: Left UR2@BPR

Horizontal Approach Angle: 270 deg

Additional Description:

Vertical Approach Angle: 50 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 23.87 km/h

Test Results

Time: 11:58amTest Sequence No.: 3

HIC 36

717.94 6.5

708.05 6.5

6.583.4

76.9

76.9

76.9

83.4

83.4

Impact Form Mass: 4.51 kg

Impact Location on FMH: 48 mm Above Pt. 0 , 1 Left mm Lateral of Pt. 0

3 ms Clip = 113.39 G , Time 1 = 78.72 ms , Time 2 = 81.72 ms

Impact Form ID No.: 38

Recorded By: Approved By: Date: October 1, 2015

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0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-125

-100

-75

-50

-25

0

25

Acc

eler

atio

n X

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-2-101234567

Acc

eler

atio

n Y

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-50

-40

-30

-20

-10

0

10

20

Acc

ele

rat io

n Z

[G]

Max: 11.89 G , Min: -49.03 G

Max: 0.05 G , Min: -111.26 G

Max: 6.74 G , Min: -1.03 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15236Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

25

50

75

100

125

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-100

-75

-50

-25

0

25

Vel

oci

ty [k

m/h

]

0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-10

0

10

20

30

40

Dis

pla

cem

ent

[mm

]

Max: 35.94 mm , Min: -5.85 mm

Max: 118.79 G , Min: 1.14 G

Max: 23.98 km/h , Min: -88.49 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15236Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 85 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15238 Data

Page 1 of 3

Test No.: U15238Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

Summary of the Test

HIC (d)

499.26

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.9 °C

Humidity: 34.9 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Headliner deformation; Grab handle displaced.

Target Location: Left UR3@SR3-1

Horizontal Approach Angle: 270 deg

Additional Description:

Vertical Approach Angle: 50 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 24.02 km/h

Test Results

Time: 2:44pmTest Sequence No.: 5

HIC 36

499.26 9.6

543.07 9.6

9.688.1

78.5

78.5

78.5

88.1

88.1

Impact Form Mass: 4.54 kg

Impact Location on FMH: 52 mm Above Pt. 0 , 5 Right mm Lateral of Pt. 0

3 ms Clip = 90.92 G , Time 1 = 79.59 ms , Time 2 = 82.59 ms

Impact Form ID No.: 37

Recorded By: Approved By: Date: October 1, 2015

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Safety Compliance Testing for FMVSS 201UI Page 86 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-125

-100

-75

-50

-25

0

25

Acc

eler

atio

n X

[G]

0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-5

-3

0

3

5

8

10

13

Acc

eler

atio

n Y

[G]

0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

-20

-10

0

10

20

30

40

50

Acc

ele

rat io

n Z

[G]

Max: 41.16 G , Min: -17.69 G

Max: 0.06 G , Min: -100.84 G

Max: 10.68 G , Min: -2.97 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15238Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

25

50

75

100

125

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-30

-20

-10

0

10

20

30

Vel

oci

ty [k

m/h

]

0.075 0.08 0.085 0.09 0.095 0.1 0.105

Time [s]

0

10

20

30

40

50

Dis

pla

cem

ent

[mm

]

Max: 44.51 mm , Min: 0.00 mm

Max: 103.47 G , Min: 0.63 G

Max: 24.20 km/h , Min: -23.15 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15238Customer: NHTSA

Report No.: G15I7-001.9Date: 10/01/2015

FMVSS 201U

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Safety Compliance Testing for FMVSS 201UI Page 91 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Test U15240 Data

Page 1 of 3

Test No.: U15240Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

Summary of the Test

HIC (d)

350.85

HIC 15

Test Series Performed By: RJ, KR

Setup Information

FMVSS 201U

Temperature: 22.4 °C

Humidity: 34.0 %RH

Sample Description: 2015 Subaru Outback

Post-Test Comments: Headliner Deformation, Grabhandle displaced

Target Location: Right UR9@SR3-2

Horizontal Approach Angle: 90 deg

Additional Description:

Vertical Approach Angle: 50 deg

HIC Type HIC Value Time 1 (ms) Time 2 (ms) Delta-T (ms)

Impact Velocity: 24.12 km/h

Test Results

Time: 9:48amTest Sequence No.: 7

HIC 36

350.85 10.8

431.1 10.8

10.889.2

78.4

78.4

78.4

89.2

89.2

Impact Form Mass: 4.51 kg

Impact Location on FMH: 43 mm Above Pt. 0 , 5 Left mm Lateral of Pt. 0

3 ms Clip = 77.67 G , Time 1 = 79.3 ms , Time 2 = 82.3 ms

Impact Form ID No.: 35

Recorded By: Approved By: Date: October 2, 2015

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0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

-100

-80

-60

-40

-20

0

Acc

eler

atio

n X

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

-5

-3

0

3

5

8

10

13

15

Acc

eler

atio

n Y

[G]

0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

-20

-10

0

10

20

30

40

Acc

ele

rat io

n Z

[G]

Max: 35.24 G , Min: -16.17 G

Max: -0.54 G , Min: -85.85 G

Max: 13.93 G , Min: -2.87 G

Page 2 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15240Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

0

20

40

60

80

100

Re

sulta

nt A

c cel

era

t ion

[G]

0 0.25 0.5 0.75 1

Time [s]

-10

-5

0

5

10

15

20

25

Vel

oci

ty [k

m/h

]

0.07 0.075 0.08 0.085 0.09 0.095 0.1 0.105 0.11

Time [s]

0

10

20

30

40

50

60

Dis

pla

cem

ent

[mm

]

Max: 59.62 mm , Min: 0.00 mm

Max: 91.69 G , Min: 0.65 G

Max: 24.24 km/h , Min: -7.83 km/h

Page 3 of 3

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No.: U15240Customer: NHTSA

Report No.: G15I7-001.9Date: 10/02/2015

FMVSS 201U

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4.0 TEST EQUIPMENT LIST AND CALIBRATION INFORMATION

The following section lists the test equipment for the compliance test series. Items marked with an asterisk are calibrated by an external lab. An additional summary table is given for the pre and post-test calibration data for the Free Motion Headforms. The temperature trace to confirm testing was conducted between 66ºF and 78ºF (19ºC – 26ºC) is included in Appendix A. Calibration certificates can be found in Appendix B.

TABLE 4-1 LIST OF ITEMS USED

ITEM

MANUFACTURER

NAME MODEL # FUNCTION OF

ITEM

ACCURACY CAL.

INTERNAL Head Drop Tower (includes test frame and DAS)

MGA Research Corp.

MGA-100-DC FMH Calibration

N/A N/A

Accelerometers

Endevco 7264-2000 Acceleration

Data

0.5% 6 months

FMVSS 201U Test Frame (includes the propulsion control system, actuator, test frame, and DAS)

TDAS LM0321 Test System

N/A N/A

Free Motion Headforms

UTAMA UTAMA UTAMA

035 037 038

Test Device

N/A Pre and Post-Test

Series High Speed Video

Vision Research Miro Ex4 Record Event

N/A N/A

*FAROTM

Faro Technologies C10-02-03-

01351 Targeting

0.1 mm Annual

Measuring Devices: - Tape Measure - Plumb Bobs - Digital Protractor

Stanley N/A Mitutoyo

TPM002-29 -- MGA00821

Measurement Targeting FMH setup Horizontal Measurement

1 mm N/A 0.5°

Annual

*Temperature/RH Data Logger

Omega 0514B1305F Record

Temperature and Humidity

1°C

1% RH Annual

* Scale Detecto MGA00783 Weigh FMH

Head 0.01 lb Annual

*Vehicle Scale

Intercomp 26032389 Weighing

Vehicle

.5 kg Annual

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Safety Compliance Testing for FMVSS 201UI Page 98 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

Each headform was calibrated by an engineer after the headform had soaked in an environment of 66ºF to 78ºF (19ºC to 26ºC) for a period of at least four hours. Each headform was found to comply with the performance criteria under Part 572L for pre and post-test calibrations. That is, the peak resultant acceleration was between 225 and 275 G’s, the peak lateral acceleration was less than 15 G’s, the headform weighed between 9.9 and 10.1 lbs., the pulse was determined to be unimodal, and there was no major damage to the headform.

TABLE 4-2 FMH CALIBRATION SUMMARY

FMH Serial #

Headform Calibration

Date

Weight (kg)

Temp (ºC)

%

Humidity

Peak

Resultant Acceleration

(G’s)

Peak

Lateral Acceleration

(G’s)

Unimodal

35 Pre 09/30/15 4.51 21.7 43.6 273.59 3.71 Yes 35 Post 10/08/15 4.51 22.4 43.4 271.71 9.00 Yes37 Pre 09/30/15 4.54 21.8 42.9 272.32 9.90 Yes37 Post 10/08/15 4.54 22.3 42.9 268.21 5.35 Yes38 Pre 09/30/15 4.51 21.8 43.4 262.56 13.48 Yes38 Post 10/09/15 4.51 21.9 53.4 267.86 12.14 Yes

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Safety Compliance Testing for FMVSS 201UI Page 99 of 154 “Occupant Protection In Interior Impact” C20155501 / DTNH22-11-D-00246 / G15I7-001.9

4-1 Pre-Test Calibration

Max: 273.59 G , Min: 0.02 G

Page 1 of 2

-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

0

50

100

150

200

250

300

Acc

ele

ratio

n R

esu

ltant

[G

]Test No.: H35023Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 9/30/2015

Filter: CFC 1000

Temperature (°C)

Summary of Results:

Unimodal?

Impact Form Mass (kg)

Resultant Acceleration (G)

Peak Y-Acceleration (G)

Calibration Performed By: KR

10% to 70% RH

RequirementItem Description Result

Calibration Series: FMVSS 201U FMH

Humidity (%RH)

19ºC and 26ºC

4.54 ± 0.05 kg

225 to 275 G

< 15 G

Yes Yes

21.7 °C

43.6 % RH

4.51 kg

273.59 G

3.71 G

Comments: NA

Impact Form ID No.: H35

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-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

-250

-200

-150

-100

-50

0

50

Acc

ele

r atio

n X

[G]

-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

-3

-2

-1

0

1

2

3

4

Acc

ele

r atio

n Y

[G]

-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

-125

-100

-75

-50

-25

0

25

Acc

ele

ratio

n Z

[G]

Max: 0.04 G , Min: -122.90 G

Max: 2.09 G , Min: -244.41 G

Max: 3.71 G , Min: -2.24 G

Page 2 of 2

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No: H35023Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 9/30/2015

Calibration Series: FMVSS 201U FMH

Recorded By: Approved By: Date: July 29, 2015

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4-2 Post-Test Calibration

Max: 271.71 G , Min: 0.17 G

Page 1 of 2

-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

0

50

100

150

200

250

300

Acc

ele

ratio

n R

esu

ltant

[G

]

Test No.: H35024Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 10/8/2015

Filter: CFC 1000

Temperature (°C)

Summary of Results:

Unimodal?

Impact Form Mass (kg)

Resultant Acceleration (G)

Peak Y-Acceleration (G)

Calibration Performed By: KR

10% to 70% RH

RequirementItem Description Result

Calibration Series: FMVSS 201U FMH

Humidity (%RH)

19ºC and 26ºC

4.54 ± 0.05 kg

225 to 275 G

< 15 G

Yes Yes

22.4 °C

43.4 % RH

4.51 kg

271.71 G

9.00 G

Comments: NA

Impact Form ID No.: H35

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-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

-250

-200

-150

-100

-50

0

50

Acc

ele

r atio

n X

[G]

-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

-8

-5

-3

0

3

5

8

10

Acc

ele

r atio

n Y

[G]

-0.005 -0.004 -0.003 -0.002 -0.001 0 0.001 0.002

Time [s]

-125

-100

-75

-50

-25

0

Acc

ele

ratio

n Z

[G]

Max: 0.00 G , Min: -118.33 G

Max: 3.82 G , Min: -246.87 G

Max: 9.00 G , Min: -5.97 G

Page 2 of 2

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No: H35024Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 10/8/2015

Calibration Series: FMVSS 201U FMH

 

Recorded By: Approved By: Date: August 4, 2015

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4-3 Pre-Test Calibration

Max: 272.32 G , Min: 0.66 G

Page 1 of 2

-0.001 0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

0

50

100

150

200

250

300

Acc

ele

ratio

n R

esu

ltant

[G

]

Test No.: H37021Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 9/30/2015

Filter: CFC 1000

Temperature (°C)

Summary of Results:

Unimodal?

Impact Form Mass (kg)

Resultant Acceleration (G)

Peak Y-Acceleration (G)

Calibration Performed By: KR

10% to 70% RH

RequirementItem Description Result

Calibration Series: FMVSS 201U FMH

Humidity (%RH)

19ºC and 26ºC

4.54 ± 0.05 kg

225 to 275 G

< 15 G

Yes Yes

21.8 °C

42.9 % RH

4.54 kg

272.32 G

9.90 G

Comments: NA

Impact Form ID No.: H37

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-0.001 0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

-50

0

50

100

150

200

250

Acc

ele

r atio

n X

[G]

-0.001 0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

-5

-3

0

3

5

8

10

Acc

ele

r atio

n Y

[G]

-0.001 0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

-125

-100

-75

-50

-25

0

25

Acc

ele

ratio

n Z

[G]

Max: 0.03 G , Min: -112.85 G

Max: 247.68 G , Min: -1.65 G

Max: 9.90 G , Min: -3.01 G

Page 2 of 2

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No: H37021Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 9/30/2015

Calibration Series: FMVSS 201U FMH

Recorded By: Approved By: Date: July 29, 2015

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4-4 Post-Test Calibration

Max: 268.21 G , Min: 0.18 G

Page 1 of 2

0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

0

50

100

150

200

250

300

Acc

ele

ratio

n R

esu

ltant

[G

]Test No.: H37022Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 10/8/2015

Filter: CFC 1000

Temperature (°C)

Summary of Results:

Unimodal?

Impact Form Mass (kg)

Resultant Acceleration (G)

Peak Y-Acceleration (G)

Calibration Performed By: KR

10% to 70% RH

RequirementItem Description Result

Calibration Series: FMVSS 201U FMH

Humidity (%RH)

19ºC and 26ºC

4.54 ± 0.05 kg

225 to 275 G

< 15 G

Yes Yes

22.3 °C

42.9 % RH

4.54 kg

268.21 G

5.35 G

Comments: NA

Impact Form ID No.: H37

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0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

-50

0

50

100

150

200

250

Acc

ele

r atio

n X

[G]

0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

-3-2-10123456

Acc

ele

r atio

n Y

[G]

0 0.001 0.002 0.003 0.004 0.005 0.006

Time [s]

-125

-100

-75

-50

-25

0

25

Acc

ele

ratio

n Z

[G]

Max: 0.06 G , Min: -100.35 G

Max: 248.68 G , Min: -2.34 G

Max: 5.35 G , Min: -2.29 G

Page 2 of 2

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No: H37022Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 10/8/2015

Calibration Series: FMVSS 201U FMH

Recorded By: Approved By: Date: August 4, 2015

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4-5 Pre-Test Calibration

Max: 262.56 G , Min: 0.86 G

Page 1 of 2

-0.004 -0.003 -0.002 -0.001 0 0.001 0.002 0.003

Time [s]

0

50

100

150

200

250

300

Acc

ele

ratio

n R

esu

ltant

[G

]

Test No.: H38022Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 9/30/2015

Filter: CFC 1000

Temperature (°C)

Summary of Results:

Unimodal?

Impact Form Mass (kg)

Resultant Acceleration (G)

Peak Y-Acceleration (G)

Calibration Performed By: KR

10% to 70% RH

RequirementItem Description Result

Calibration Series: FMVSS 201U FMH

Humidity (%RH)

19ºC and 26ºC

4.54 ± 0.05 kg

225 to 275 G

< 15 G

Yes Yes

21.8 °C

43.4 % RH

4.51 kg

262.56 G

13.48 G

Comments: NA

Impact Form ID No.: H38

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-0.004 -0.003 -0.002 -0.001 0 0.001 0.002 0.003

Time [s]

-250

-200

-150

-100

-50

0

50

Acc

ele

r atio

n X

[G]

-0.004 -0.003 -0.002 -0.001 0 0.001 0.002 0.003

Time [s]

-3

0

3

5

8

10

13

15

Acc

ele

r atio

n Y

[G]

-0.004 -0.003 -0.002 -0.001 0 0.001 0.002 0.003

Time [s]

-125

-100

-75

-50

-25

0

Acc

ele

ratio

n Z

[G]

Max: -0.30 G , Min: -103.98 G

Max: 6.95 G , Min: -240.72 G

Max: 13.48 G , Min: -0.50 G

Page 2 of 2

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No: H38022Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 9/30/2015

Calibration Series: FMVSS 201U FMH

Recorded By: Approved By: Date: July 29, 2015

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4-6 Post-Test Calibration

Max: 267.86 G , Min: 0.64 G

Page 1 of 2

0.246 0.247 0.248 0.249 0.25 0.251 0.252

Time [s]

0

50

100

150

200

250

300

Acc

ele

ratio

n R

esu

ltant

[G

]Test No.: H38023Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 10/9/2015

Filter: CFC 1000

Temperature (°C)

Summary of Results:

Unimodal?

Impact Form Mass (kg)

Resultant Acceleration (G)

Peak Y-Acceleration (G)

Calibration Performed By: KR

10% to 70% RH

RequirementItem Description Result

Calibration Series: FMVSS 201U FMH

Humidity (%RH)

19ºC and 26ºC

4.54 ± 0.05 kg

225 to 275 G

< 15 G

Yes Yes

21.9 °C

53.4 % RH

4.51 kg

267.86 G

12.14 G

Comments: NA

Impact Form ID No.: H38

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0.246 0.247 0.248 0.249 0.25 0.251 0.252

Time [s]

-300

-250

-200

-150

-100

-50

0

50

Acc

ele

r atio

n X

[G]

0.246 0.247 0.248 0.249 0.25 0.251 0.252

Time [s]

-3

0

3

5

8

10

13

Acc

ele

r atio

n Y

[G]

0.246 0.247 0.248 0.249 0.25 0.251 0.252

Time [s]

-100

-80

-60

-40

-20

0

20

Acc

ele

ratio

n Z

[G]

Max: 0.57 G , Min: -83.92 G

Max: 8.68 G , Min: -254.09 G

Max: 12.14 G , Min: -2.12 G

Page 2 of 2

Filter: CFC 1000

Filter: CFC 1000

Filter: CFC 1000

Test No: H38023Customer: DOT/NHTSA

Report No.: G15I7-001.9Date: 10/9/2015

Calibration Series: FMVSS 201U FMH

Recorded By: Approved By: Date: August 4, 2015

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5.0 PHOTOGRAPHS

As Delivered – Left Side View

As Delivered – Right Side View

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As Delivered – ¾ Front View From Left Side

As Delivered – ¾ Rear View From Right Side

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As Delivered – Vehicle’s Certification Label

As Delivered – Vehicle’s Tire Information Label

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Pre-Test Component Photographs

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Post-Test Component Photographs

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Appendix A – Temperature Trace

C20155501 2015 Subaru Outback

FMVSS 201U

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Appendix B – Calibration Certificates

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