Safety Booklet 2013

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    WORK AT HEIGHT

    Ensure usage of full body harness having hooks whileworking at heights and with proper anchorage.Provide life lines wherever anchoring provision is notthere, insure suitable access to the work location atheights

    Temporary platforms should be provided with hand railsand there should not be any gaps between the metalboards used for platforms, Barriers should be providedon open edges, holes, floor openings, Permit for anycutting of grills, hand rails to be obtained.

    Platforms should not be overloaded and should be keptfrom obstructions/ Ensure area to be barricaded whereheight works are under progress.

    Ensure proper shielding against falling objects

    PROPER ANCHORAGE

    FALL FACTOR:

    Fall factorexpresses the proportional seriousness of afall.It is the relationship between the length of the fall

    and the rope available to absorb the impact force of the

    fall.It is calculated using the following equation:

    Fall factor = Length of the fall/length of the rope or

    webbing used in the system

    SWING FACTORAlways consider for

    pendulum effect

    while moving from

    anchorage point It

    should not be more

    than 30 0

    12

    MATERIAL HANDLING

    Ensure all lifting Tools & Tackles are tested &

    tagged. All test certificates are available with

    EICs.

    Asses the load & plan the lift accordingly.

    Ensure hooks are fitted with safety latches.

    Do not use hydra for transporting material

    under suspension Use Guide rope for lifting materials.

    Use trailers for shifting heavy materials.

    Ensure power working of horn, reverse horn,

    all light fittings, limit switch of hydra and cranes

    before putting in use

    All slings to be used shall be properly tested and

    tagged. Pre use check to be done continuously.

    3

    Only qualified electricians to carry out

    electrical jobs.

    Earth connection to be ensured for all electrical

    power tools and welding machines.

    Use of metallic portable electrical tools with

    proper plug tops with proper earthing.

    Each and every electrical socket should be

    fitted with individual switch control unit. DBS / JBS and power terminal boxes should

    be kept close.

    Ensure usage of power supply extension boards

    fitted with ELCBs for all temporary

    connections.

    Ensure usage of rubber hand gloves while

    attending electrical works.

    Ensure usage of proper plug tops while

    extending power supply for portable power

    tools and hand lamps.

    ELECTRICAL SAFETY

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    Disconnect the power supply when the equipment

    not in use.

    All temporary electrical cables should not be laid

    on the walkways, platforms and on the floor. They

    should be taken overhead.

    Avoid joints in cables, if unavoidable, insulate the

    joints adequately.

    Do not use earth as Neutral, Fallow the work permit system and ensure isolation

    of power supply before \starting any maintenance

    job.

    Ensure colour coding :

    Earthing Green

    Neutral Black

    Phase Red Yellow Blue

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    WELDING SAFETY

    A trained electrician of the agency shall ensure

    proper electrical connections to the welding

    machines.

    Body earthing to be ensured to the welding

    machines.

    Welding machines should be placed at dry place

    and material should not be kept around the machine.

    Proper lugs to be used for welding cable

    connections

    Welding cables should not be laid across the

    passage and it should be taken overhead,

    Welder should use handgloves, shoes,

    welding screen

    fitted with helmet

    and apron. 5

    Helper must use welding goggles.

    Ensure usage of proper plug tops while taking power

    supply from welding receptacles fitted with ELCBs.

    Provide barriers or proper shielding against welding

    sparks falling over the cables or persons workingbelow the area.

    While welding in confined area, proper ventilation

    must be ensured.

    5

    GAS CUTTING SAFETY

    Always secure gas cylinders in vertical postion both inuse and in storage by tying them to the fixed structure.

    Use proper regulators, pressure gauges, flash backarrestors and hoses.

    Use trolleys for transporting gas cylinders.

    Cylinder should not be kept directly under the welding

    or gas cutting area.

    Use hand gloves, goggles, safety shoes and helmet whilecarrying out gas cutting works,

    Gas hoses should not be laid across the walkways/platforms

    Proper hoses to be used for fixing of hoses to theregulators and cutting torch,

    Ensure hoses free from joints or cracks.6

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    POWER TOOLS SAFETYEnsure usage of proper plug tops and supply should

    be taken through ELCB.

    Donot expose power tools to rain and wet conditions

    Do not abuse the cord. Never use the cord for

    carrying, pulling or unplugging the power tool.

    Keep cord away from heat, oil sharp edges or

    moving parts.Use personal protective equipment.

    Always were eye protection.

    Ensure usage of proper earthing.

    Avoid loose connections and have proper insulation.

    Only tested power tools like grinding/drilling machine

    to be used.

    Proper shielding to be provided against flying &falling Sparks due to grinding.

    Ensure the validity period of grinding is not expired.Ensure usage of grinding wheel having suitable speed(RPM) with grinding machine,

    7 Before handling any chemicals, always look forMSDS and act accordingly.

    Do not cut empty chemicals drums which may

    explode, if flammable.

    Keep chemicals in cool and well ventilated

    place.

    In case of chemical splash , use eye washer

    and shower nearby for atleast 15 min before

    consulting First Aid center.

    Always use Personal Protective Equipment whilehandling chemicals such as Chemical protective suit,Google, Chemical resistant hand gloves, Gum boots

    CHEMICAL SAFETY

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    SAFETY IN CONFINED SPACE

    Obtain work permit for confined space entry.

    Ensure one person at outside while working inside

    the confined space,

    Use 24 Volts power supply for hand lamps.

    Ensure proper ventilation before entering into the

    confined space.

    Do not allow the power supply cables exposed to

    sharp edges or any damage due to material / personnel

    movement.

    Before boxing up the confined space, ensure that men

    & material removed from the confined space.

    9

    LADDER SAFETY

    Ladder must extend one mtr. above lading area and

    secure bothnends. Ladder should be free from oil,

    grease, etc. slippery material.

    Distance between rungs should not be more than

    30cms.

    Position the ladder 1 foot out at base for every 4feetof vertical height. Angle from ground 75

    Wooden ladder should not be painted.

    Do not use metal ladder close to live electric wiring.

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    SAFETY DURING JET CLEANING

    Only certified & tested equipment to be usedand pre use check to be ensured all the time.

    The area of hydro jetting to be barricaded.

    Person carrying out the hydro jetting must wearFace shield, gloves,apron, & gumboot.

    The area to be kept cleanto prevent slips & falls.

    One person to be alwayskept stand by near thevalve for quick closing incase of any emergency.

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    RADIOGRAPHY SAFETY

    Radioactive source to be stored in an

    isolated & fenced area.

    Only Authorized person to carry out the job

    with proper and approved badge.

    Permit to be given during lean hours(preferable at night times)with proper

    barricading & glowing warning sign

    displayed.

    Safe distance (min 15 m) to be maintained

    all around that can be extended depending

    upon source strength.

    Only authorized person should carry out the

    radiography job.

    Area around the source to be cordoned off

    using barricading tape and radiation warningsymbols,

    The radiographer should wear personal

    radiation monitoring badge or dosy meter

    while working,12