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Safety. Asset Integrity first! Process Safety congress 2018 Dordrecht BILFINGER TEBODIN

Safety. Asset Integrity first! - PScongrespscongres.nl/.../2016/06/04-Bilfinger-Erik-Broere-Asset-Integrity.pdf · Asset Integrity Management Systems (AIMS) outline the ability of

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Safety. Asset Integrity first!

Process Safety congress 2018 Dordrecht

BILFINGER TEBODIN

Bilfinger TebodinLife cycle approach to design, build and optimize your assets

Bilfinger Tebodin | PS congress 2018 page 2

• Design & Engineering

• Concept development

• Process engineering

• Basic and detail engineering

• E/I&C / Process automation

• Project planning

• Cost estimation

• Project Management

• Procurement

• Construction Management

• Consultancy

• Logistics

• Asset management

• Industrial safety

• Permitting support

Bilfinger divisions E&T and MMO complement each other

Bilfinger Tebodin | PS congress 2018 page 3

• Bundled expertise

• Faster roll-out of innovations

• Best practice transfer

• Approx. 9,000 employees

E&T – Engineering & Technologies

Internationally positioned

• Proximity to the customer

• Expertise on regional

requirements

• High degree of flexibility

• Capacity ramp-up / ramp-down

• Approx. 23,000 employees

MMO – Maintenance, Modifications & Operations

Regionally positioned

About Me & (process) Safety

Bilfinger Tebodin | PS congress 2018 page 4

Asset IntegrityDefinition

Bilfinger Tebodin | PS congress 2018 page 5

Asset Integrity Management Systems

(AIMS) outline the ability of an asset to

perform its required function effectively and

efficiently whilst protecting health, safety and

the environment and the means of ensuring

that the people, systems, processes, and

resources that deliver integrity are in place, in

use and will perform when required over the

whole life-cycle of the asset.

Life cycle of an asset, integrity in every phasescope of this dialogue (1)

Bilfinger Tebodin | PS congress 2018 page 6

Co

nce

pt s

ele

ctio

n

Asse

t de

finitio

n

Deta

iled d

esig

n

Co

nstru

ctio

n &

co

mm

issio

nin

g

Operation,

modification & maintenance

De

co

mm

issio

nin

g,

dis

ma

ntlin

g a

nd

rem

ova

l

Asset Integrity in process safety excellencescope of this dialogue (2)

Bilfinger Tebodin | PS congress 2018 page 7

The best practice?

Bilfinger Tebodin | PS congress 2018 page 8

x x x

x x x x

x x x x

x x x x

x x

The QuestionWhy is our image so limited?

Bilfinger Tebodin | PS congress 2018 page 9

Time

Is best practice good enough?Can we do better?

Bilfinger Tebodin | PS congress 2018 page 10

What is now available to enhance the picture?

Bilfinger Tebodin | PS congress 2018 page 11

From stand-alone to digitally connected processes

Bilfinger Tebodin | PS congress 2018 page 12

Isolated value-added

processes

Engineering

Maintenance

BMC®

Operation

External

Data

BCAP®

Platform

Digital connection of

value-added processes

Engineering

Maintenance

BMC®

Operation

External

Data

Make Asset Integrity dynamicWhat to measure directly or indirectly to monitor asset integrity 24/7?

Optimize usage of maintenance resources & enhance quality of inspection

Bilfinger Tebodin | PS congress 2018 page 13

Design limit

BI weekly inspection

The next practice?Or common practice?

Bilfinger Tebodin | PS congress 2018 page 14

Questions - dialogue

Bilfinger Tebodin | PS congress 2018 page 15

Bilfinger Tebodin | PS congress 2018 page 16

Name Erik Broere

Manager Asset Management & Reliability

Mobile +31 (0) 6 22 01 62 59

Email [email protected]