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Safety Aspects of Thermal Fogging Working in confined spaces
(refuse chute) Presented by Heng Yiwei
Governing Council Member Singapore Pest Management Association
Key Factors
• Proper equipment – High Quality
– Maintenance
• Operator professionalism – Well trained in machine functions
– Safety Awareness
– Adherence to Standard Operating Procedures
• Alternative methods – Innovations that enhances safety and
minimise/nullifies the factor of human error
Quality of Equipment
• Quality of Fogger (WHO specifications) – Materials of construction
– Weight
– Pesticide tank and fittings
– Fuel tank capacity
– Air pump
– Discharge System
– Straps and fastenings
– Sprayer performance (CO and NOx lower than mist blowers suitable for indoor)
• Understanding of equipment (What quality means?)
Performance (Heat)
• Distance between point of injection and end of fog tube influences temperature at point of injection – Additional opening for cooling air (high quality units) – Active ingredient only for a few milliseconds in the hot
gas stream – Low temperature at point of injection (high quality
units) – Integrity of Active Ingredient kept, increase efficacy
decrease wastage – Cool fogging temperature (fog BTI – IMR TEST)
Distance between: point of injection / end of resonator Competitor – 210 mm / AF 35 – 30 mm
Performance (Heat)
630 °C
1100 °C AF 35 K 10 SP
30 mm
1000 °C !!!
about 300 °C with ventilation
1100 °C
135 mm
Performance (Heat)
195 mm SF 150
20 mm AF 34
235 mm SS 150
360 mm Sphwk
690 C° SF 150
590 C° AF 34
930 C° SS 150
950 C° Sphwk
180 mm Lgry 1000 C°Lgry
Equipment Maintenance
• Maintenance – Ensure the proper functioning of fogger – No carbon build up – No flame problems
• Ease of maintenance (technician willingness) – Frequency – Procedure
• Water base fogging – No carbon build up – Less maintenance required – Flame problem nullified
Spare Parts and Tools
Tools, funnels, spare gaskets and membrane that
are required for routine use are supplied with a
clear list of spare parts, illustrated and coded.
Operation and Maintenance Manual
The manual in English and German supplied with the test
machine included complete instruction on the use, maintenance
and cleaning of the equipment and gives a list of all parts.
Double open
ended spanner
(14/12mm)
Brush for swirl vane
Line, long
Dossage nozzle 0.8/1.0/1.2
Pipe cleaning tool
Carrying belt
Gasoline funnel
Screw driver
Gaskets Tool bag
Solution funnel
Double open
ended spanner
(8/10mm)
Pipe cleaning tool
2. Air in-take valve –clean & replace gaskets
3. Mixing chamber + Swirl vane - decarbonizes
3 Step Maintenance
Operator Professionalism
• Well trained in machine functions – Reading of instruction manual – Training conducted by qualified suppliers – In-house training by qualified professionals – Refresher to be done regularly – Proper Handling
• Safety awareness – Operation of machine – Environment – Acute appreciation of situation – Safety Checklist
• Standard Operation Procedures – Observe SOPs for different situations – Personal standards > in house standards > industry standards
“Solution Socket-AF35-114” – Do not over tighten
and ensure proper installation
“Fog Tube-outer tube-
AF35-108” Do not mishandle
“Resonator-inner tube-AF35-97” –
Properly cool down the
machine after fogging, don’t flush water for fast cool down, this will reduce lifespan of the
Resonator. “Solution Tank-AF35-1” - Made
of stainless steel, durable
material
“Petrol Tank-AF35-10” – place
it at the flat surface and don’t
drag it
“Swirl vane” -Decarbonizes
and clean once a week
“Nozzle-AF35-117” – Do not
over tighten
“Solution Tap-AF35-120” – Turn to
“ventilate position” for clearing of excess
chemicals (few seconds) and turn to “off position” before
stopping the machine
Note : Daily maintenance ( Recommended after usage)
“Air intake valve – AF35-30”
Proper Handling
“Solution Tap , Check for no leakage.
“Solution Socket, Check for leakage,
crack and no obstruction.
“Fog Tube, Check for no carbon build
up , no obstruction
and no dent.
“Resonator tube, Check no carbon
build up and no crack
“Solution Tank-Check for no leakage,no
dented
“Petrol Tank-Check for no leakage, no dented and
petrol tank cap must always be able to tighten
“Swirl Vane and Mixing Chamber,
Check for no petrol leakage and no carbon
build up.
“Nozzle , Size 0.8 or 1.0
Check for leakage , no crack and no
obstruction .
“Solution tank cap, Check for no leakage,
no crack and must always be able tighten.
“Ignition Coil Cable, Check for no
damage
Safety Check List; 1. Fog Tube: Pass / Fail 2. Resonator: Pass / Fail 3. Solution Socket: Pass / Fail 4. Nozzle: Pass / Fail 5. Solution Tank: Pass / Fail 6. Solution Tank Cap: Pass /Fail 7. Petrol Tank and Cap: Pass / Fail 8. Ignition Coil Cable: Pass /Fail 9. Swirl Vane / Mixing Chamber:
Pass /Fail
Safety Checklist
Case study – Fogging in Refuse chute
• Appreciation of factors involved: – Operator safety – Thermal fogger (heat) – Confine space – Secondary gases from refuse (methane)
• Operator Safety – Proper PPE
• Thermal fogger – Equipment of proper quality – Proper maintenance – Adequate amount of petrol and fog solution ( or auto-cutoff
device) – Proper timing of machine (no flame problems) – Backflow into petrol tank causing explosion is not possible
Case study – Fogging in Refuse chute • SOP for fogging in confine spaces
– Ventilation
– Well maintained fogger = no flame problems = no ignition of gases
– Fogging distance
• Importance of Thermal Fogger’s quality – Material of resonator and fog tube
• Heat distribution
• Tests(fine spraying of petrol) done to ensure that ignition is not possible without source of ignition (i.e. spark)
– Oil base fogging in confine space
• Test conducted to determine amount of Ai compromised using various foggers with different points of injection
• Fogging in confine spaces does not result in flame problems
• Water base fogging with carrier and dual purpose fog tube(patented)
– Safe – No flame problems – Less maintenance – Efficacy tested and proven – More than 100m efficacy
• Auto cut-off device(Pneumatic) – No flame overflow – Safety feature should machine stop suddenly – No need to worry if petrol empties
Alternative Methods
• Training is important to ensure proper handling of equipment and proper safety procedures are observed
• To minimize human error and lapse in judgement selecting the right machine and appreciating its quality is key
• Alternative Methods/Innovations should also be considered to increase safety without the need for human interference
Conclusion