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Piezo technology in HBM quality

Dynamic, compact, sturdyReliable measurement of fast processes ... … even in highly restricted spaces

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Piezo technology for reliable quality and process control

PACEline piezo technology

It all comes down to the crystal. Here too, PACEline makes no compromises when it comes to quality:HBM uses quartz for PACEline and - unique worldwide - gallium phosphate (GaPO4) with the sensors offering nominal (rated) forces of 5 kN and 20 kN. Both crystals have impressive long-term stability and optimum measuring properties. In addition, gallium phosphate guarantees extraordinary temperature stability, high output signals and, as a consequence, absolutely reliable measurement, even of small forces.

PACEline sensors offer you familiar HBM quality and the benefits of piezoelectric force measurement:

• Compact fitting dimensions make integration easy• Extremely small displacements ensure stiffness of the structure and maximum dynamics• Correct dimensioning of the measuring chain provides for maximum overload stability.

Your application… perfectly under control

Everywhere where frequently recurring processes are used in your production, PACEline sensors guarantee optimal reproducibility and highest reliability - irrespective of the demands of your production. In addition to sensors, you can, of course, get perfectly matched electronics and software solutions to optimally solve your measurement task.

makes the difference

The advantages of PACEline

Reliable measurement results using PACEline

With PACEline it is your choice: Either use single components (sensors, analog and

digital charge amplifiers) for more flexibility in your processes. Or rely on the complete,

calibrated measuring chain - and start measuring immediately. Irrespective of your choice

- you will always obtain reliable measurement results using PACEline from HBM.

Zoom in on your production

You can detect the slightest deviations in your test and assembly processes

- using PACEline's Zoom feature: The second calibrated measuring range allows you to

look at overload-critical sections in high resolution - "through a magnifying glass".

A convenience you would normally expect only with strain gage technology-based

transducers.

TEDS included… for instant measuring success

PACEline brings TEDS technology to the world of piezo force measurement.

With numerous advantages for you: Your measurement electronics will instantly detect

the connected measuring chain via TEDS, the electronic data sheet. Plug and measure

immediately to boost your production!

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Piezo technology for reliable quality and process control

Irrespective of your special field in quality or process control - PACEline provides the perfect solution for your application too. PACEline offers many advantages for applications in test and measurement, assembly monitoring and functionality testing.

Test and measurement

• Many flexible testing tasks covered by one sensor type

• Practically displacement-free measurement ensures reliable measurement results

• High measuring bandwidth up to 30 kHz.

Assembly monitoring

• Miniaturization of the systems

• Stiff machine design through extremely rugged sensors

• Sensitivity independent of the measuring range ensures high overload stability.

Functionality testing

• Reliable measurement of small forces

• Documented quality: Full control of the components

• Wide range of applications covered by the complete measuring chain thanks to scalable, digital amplifier technology.

makes the difference

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More reliability and convenience for your process monitoring

Proven - CFT force transducers

CFT force transducers are available with measuring ranges from 5 to 120 kN enabling reliable, integrated force measurement, in particular in highly restricted spaces. As part of the PACEline force measurement chain, they can be used where uncalibrated force washers only could be used so far.

• Internally pre-stressed flanges make assembly easy

• Calibrated at 20 % and 100 % of the nominal (rated) force

• Output signal independent of nominal (rated) force enables measurement over several decades

• Compatible with market standards

• Extremely high stiffness provides for high cut-off frequency in dynamic applications

• Sturdy through use of stainless steel.

Innovative - CFW force washers

CFW piezoelectric force washers assure reliable results in assembly and testing. They can be installed in both the force flow and the force shunt. Although the CFW is very compact, it provides a plug protection - unique with piezoelectric force washers. The CFW is currently available with nominal (rated) forces of 50 kN and 140 kN.

• Compact ring force sensor

• Stiff, symmetrical design enables enhanced force application

• Extraordinarily good measurement properties through innovative design

• Plug protection for use in harsh industrial environments

• Extremely high stiffness provides for high cut-off frequency in dynamic applications.

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More reliability and convenience for your process monitoring

Flexible - CMA analog charge amplifiers

The PACEline CMA analog charge amplifier ensures reliable signal conditioning of measured values captured using piezoelectric sensors. This is done by signal conditioning to ± 10 V analog standard signals. In addition it brings the many benefits of TEDS technology to the world of piezoelectric force measurement for the first time.

• Five device types with measuring ranges from 39,000 pC to 480,000 pC

• 10 kHz signal bandwidth

• Two calibrated measuring ranges of 20 % and 100 % of full scale per device

• TEDS sensor detection

• Electrical isolation between supply voltage and measurement signal.

Universal - The CMD600 digital charge amplifier

The CMD600 digital charge amplifier assures multiple uses in many applications in the laboratory and production. It measures very fast force, torque and pressure signals at frequencies of up to 30 kHz and can be used with piezoelectric sensors up to max. 600,000 pC (Pico coulombs).

• 30 kHz signal bandwidth with peak-value memory

• SensorTeach function for automatic scaling without PC parameterization

• Fast, configurable limit values and digital I/Os

• Digital adjustment via Ethernet

• TEDS sensor detection

• Freely scalable ± 10 V analog output

• Convenient parameterization software included.

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*1 Each transducer calibrated individually including test report

Even with the most challenging task in your process monitoring: PACEline keeps pace every time. Because PACEline is actually more than just a transducer - it is a measuring chain that is simple to operate thanks to "Plug & Measure" technology.

Make the difference now in your production!

at a glance

Compressive force transducers CFT/5 kN CFT/20 kN CFT50/ kN CFT/70 kN CFT/120 kN CFW/50 kN CFW140 kN

Nominal (rated) measuring range

-0.5 … 5 k-N -2 … 20 kN -5 … 50 kN -7 … 70 kN -12 … 120 kN 0 … 50 kN 0 … 140 kN

Linearity error < 1 % (typ 0.5) < 1 % (typ 0.5) < 1 % (typ 0.5) < 1 % (typ 0.5) < 1 % (typ 0.5) 2 % 1 %

Calibrated measurement range 1*1

5 kN 20 kN 50 kN 70 kN 120 kN – –


1 kN 4 kN 10 kN 14 kN 24 kN – –

Sensitivity -7.7 pC/N -7.7 pC/N -4.1 pC/N -4.1 pC/N -4.0 pC/N -4.3 pC/N -4.3 pC/N

Dimensions (width x height) 11 x 10 mm 16 x 14 mm 26 x 34 mm 32 x 42 mm 48 x 60 mm 24 x 10 mm 36 x 12 mm

Natural frequency 40 kHz 36 kHz 54 kHz 46 kHz 31 kHz 25 kHz 36.6 kHz

Nominal displacement (±15%)

11 μm 18 μm 30 μm 30 μm 31 μm 17 μm 20 μm

Operating temperature range

-40 … + 120 °C -40 … + 120 °C -40 … + 120 °C

Degree of protection per DIN EN 60529

IP65 IP65 IP65

Special characteristics · Compact design

· Robust charge cable connector

· Easy integration through flange connection on both sides

· Excellent linearity through symmetri-cal measuring body design




PACEline – calibrated piezoelectric force measurement

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You can add other high-performance HBM components to expand the PACEline measuring chain - and create your own monitoring system designed specifically for your production lines:

Make the difference now in your production! The MP85A FASTpress industrial process controller together with FASTpress Suite professional software will give you complete control over your production monitoring.

PLC

Charge amplifiers for piezoelectric sensors

CMA39 … 482(analog)

CMD600(digital)

Charge input ± 39,000 pC …± 482,000 pC

± 50 … ± 600,000 pC

Linearity error < 1 % (typ 0.5) 0.5 %

Measurement frequency range (-3dB)

0 … 10 kHz 0 … 30 kHz

Analog signal output ± 10 V ± 10 V

Digital signal output –Stream of measured values with 1 kHz over Ethernet (TCP/IP)

Peak-value memory – 3

Limit value switch – 2

Digital inputs/outputs –1 input / 2 outputs

Operating temperature range -40 … +80 °C


IP65 IP60

Special characteristics · Compact, rugged design

· Fixed measuring range per device

· TEDS

· Digitally adjustable measur-ing range and low-pass filter

· SensorTeach function

· TEDS

· Network-compatible

· Convenient setup software.

Compressive force transducers CFT/5 kN CFT/20 kN CFT50/ kN CFT/70 kN CFT/120 kN CFW/50 kN CFW140 kN

Nominal (rated) measuring range

-0.5 … 5 k-N -2 … 20 kN -5 … 50 kN -7 … 70 kN -12 … 120 kN 0 … 50 kN 0 … 140 kN

Linearity error < 1 % (typ 0.5) < 1 % (typ 0.5) < 1 % (typ 0.5) < 1 % (typ 0.5) < 1 % (typ 0.5) 2 % 1 %


5 kN 20 kN 50 kN 70 kN 120 kN – –


1 kN 4 kN 10 kN 14 kN 24 kN – –

Sensitivity -7.7 pC/N -7.7 pC/N -4.1 pC/N -4.1 pC/N -4.0 pC/N -4.3 pC/N -4.3 pC/N

Dimensions (width x height) 11 x 10 mm 16 x 14 mm 26 x 34 mm 32 x 42 mm 48 x 60 mm 24 x 10 mm 36 x 12 mm

Natural frequency 40 kHz 36 kHz 54 kHz 46 kHz 31 kHz 25 kHz 36.6 kHz

Nominal displacement (±15%)

11 μm 18 μm 30 μm 30 μm 31 μm 17 μm 20 μm

Operating temperature range

-40 … + 120 °C -40 … + 120 °C -40 … + 120 °C


IP65 IP65 IP65

Special characteristics · Compact design


· Easy integration through flange connection on both sides





Amplifier,data acquisition

Protection for your

machines and tools

Production monitoring

in real time

“Predictive Maintenance”

(as a preventive

maintenance strategy)

Your advantages

100% confirmed quality

for your connections

Seamless documentation

of your production data

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0 en

www.hbm.com/PACEline

HBM GmbH

www.hbm.com Email: [email protected]

Tel. +49 6151 803-0 Fax +49 6151 803-9100

measure and predict with confidence

Visit our website for downloads and complete information on process control

PACEline from HBM … Highly dynamic. Compact. Sturdy.

Essential facts:

_ Extremely compact transducer design, combined with

industrial charge amplifier

_ Wide measuring range from a few N up to 140 kN

_ Integrated TEDS

_ Nominal (rated) forces from 5 up to 140 kN

_ High stiffness

_ Electrical isolation

_ One-way fitting.

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