s05 nonmetallic toc page dl2 revc - file.yizimg.comfile.yizimg.com/4338/2005421149218283079797.pdf · 520-211-000 2/04 Rev C Model S05 Non-Metallic Design Level 2 Page 1 Buna: General

WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

520-211-000 2/04 Rev C ©Copyright 2004 Warren Rupp, Inc. All rights reserved.

SERVICE & OPERATING MANUAL

Model S05 Non-Metallic Design Level 2Model S05 Non-Metallic Design Level 2Model S05 Non-Metallic Design Level 2Model S05 Non-Metallic Design Level 2Model S05 Non-Metallic Design Level 2

Table of Contents

CEU.S. Patent #400,210; 5,996,627;6,241,487

Engineering Data and Temperature Limitations .................................................... 1Explanation of Pump Nomenclature ...................................................................... 2Performance Curve ................................................................................................. 3Dimensions ............................................................................................................. 4Metric Dimensions .................................................................................................. 5Principle of Pump Operation .................................................................................. 6Installation and Start-up ......................................................................................... 6Air Supply ............................................................................................................... 6Air Valve Lubrication ............................................................................................... 6Air Line Moisture .................................................................................................... 6Air Inlet and Priming ............................................................................................... 6Between Uses ........................................................................................................ 6Installation Guide .................................................................................................... 7Troubleshooting ...................................................................................................... 8Warranty ................................................................................................................. 8Important Safety Information .................................................................................. 9Material Codes ..................................................................................................... 10Composite Repair Parts Drawing ........................................................................ 12Overlay Option Drawing, Muffler Option Drawing ................................................ 12Available Service and Conversion Kits ................................................................ 12Composite Repair Parts List ................................................................................ 13Air Valve with Stroke Indicator Assembly Drawing and Parts List ....................... 14Air Valve Servicing ................................................................................................ 15Solenoid Shifted Air Valve Drawing ..................................................................... 16Solenoid Shifted Air Valve Parts List .................................................................... 16

Solenoid Shifted Air Distribution Valve Option ..................................................... 17Intermediate Assembly Drawing and Parts List ................................................... 18Intermediate Assembly and Actuator Plunger Servicing ..................................... 18Check Valve Drawing ........................................................................................... 19Check Valve Servicing .......................................................................................... 19Diaphragm Service Drawing, Non-Overlay ......................................................... 20Diaphragm Service Drawing, with Overlay .......................................................... 20Diaphragm Servicing ............................................................................................ 21Overlay Diaphragm Servicing .............................................................................. 21Dual Port Option Drawing ..................................................................................... 22Dual Porting Options ............................................................................................ 23Dual porting of both suction and discharge ends of the pump ............................ 23Single porting of the suction and dual porting of the pump discharge ................ 23Dual porting of the suction and single porting of the pump discharge ................ 23Single Port Suction Repair Parts List ................................................................... 24Single Port Discharge Repair Parts List ............................................................... 24Dual Port Suction and Discharge Repair Parts List ............................................. 24Pumping Hazardous Liquids ................................................................................ 25Converting the pump for piping the exhaust air ................................................... 25Exhaust Conversion Drawing .............................................................................. 25Converted Exhaust Illustration ............................................................................. 25Pulse Output Kit Drawing ..................................................................................... 26Pulse Output Kit Option ........................................................................................ 26Exhaust Port or Auxiliary Muffler Setup ................................................................ 26Integral Muffler Setup ........................................................................................... 26

A WARREN RUPP PUMP BRANDSANDPIPER

520-211-000 2/04 Rev C Model S05 Non-Metallic Design Level 2 Page 1

Buna: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance.Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons andnitro hyrdrocarbons.

Nylon:

PVDF:

Virgin PTFE: Chemically inert, virtually impervious. Very few chemicals are known to react chemically withPTFE- molten alkali metals, turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as chlorinetrifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.

Polyurethane: High tensile material with excellent abrasion resistance. A general purpose material with excellentresistance to most oils.

Polpropylene:

Santoprene®: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasionresistance.

Quality SystemISO9001 Certified

EnvironmentalManagement System

ISO14001 Certified

A WARREN RUPP PUMP BRANDSANDPIPERS05 S05 S05 S05 S05 Non-Non-Non-Non-Non-MetallicMetallicMetallicMetallicMetallicDesign Level 2Design Level 2Design Level 2Design Level 2Design Level 2Ball VBall VBall VBall VBall ValvealvealvealvealveAir-PoweredDouble-Diaphragm Pump

ENGINEERING, PERFORMANCE& CONSTRUCTION DATA

CE

U.S. Patent #5,996,627; 6,241,487Other U.S. PatentsApplied for

MATERIALS Maximum* Minimum* Optimum**

*Definite reduction in service life.**Minimal reduction in service life at ends of range.

Operating Temperatures

INTAKE/DISCHARGE PIPE SIZE1/2" NPT(Internal) or 1/2" BSPT (Tapered)

1" NPT(External) or 1" BSPT (Tapered)

CAPACITY0 to 14 gallons per minute(0 to 52 liters per minute)

AIR VALVENo-lube, no-stall

design

SOLIDS-HANDLINGUp to .125 in. (3mm)

HEADS UP TO100 psi or 231 ft. of water(7 Kg/cm2 or 70 meters)

DISPLACEMENT/STROKE.026 Gallon / .098 liter

CAUTION! Operating temperature limitations are as follows:

190° F88° C

-10° F-23° C

50° to 140° F10° to 60° C

For specific applications, always consult “Chemical Resistance Chart” Technical Bulletin

SANDPIPER® pumps are designed to be powered only by compressed air.

120° F48° C

32° F0° C

200° F93° C

10° F-13° C

50° to 212° F10° to 100° C

212° F100° C

-35° F-37° C

50° to 212° F24° to 100° C

210° F99° C

-40° F-40° C

-40° to 210° F-40° to 99° C

150° F65° C

40° F5° C

212° F100° C

-10° F-23° C

50° to 212° F10° to 100° C


Check Diaphragm/ Check Non-Wetted ShippingModel Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Kit Weight

Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. (kg)

S05B2P1TPNS000. S 05 B 2 P 1 T P N S 0 00. 16 (8) S05B2P2TPNS000. S 05 B 2 P 2 T P N S 0 00. 16 (8) S05B2PUTPNS000. S 05 B 2 P U T P N S 0 00. 16 (8) S05B2K1TPNS000. S 05 B 2 K 1 T P N S 0 00. 18 (9) S05B2K2TPNS000. S 05 B 2 K 2 T P N S 0 00. 18 (9) S05B2KUTPNS000. S 05 B 2 K U T P N S 0 00. 18 (9) S05B2N1TPNS000. S 05 B 2 N 1 T P N S 0 00. 16 (8) S05B2N2TPNS000. S 05 B 2 N 2 T P N S 0 00. 16 (8) S05B2NUTPNS000. S 05 B 2 N U T P N S 0 00. 16 (8) S05B2P1TPBS000. S 05 B 2 P 1 T P B S 0 00. 16 (8) S05B2P2TPBS000. S 05 B 2 P 2 T P B S 0 00. 16 (8) S05B2PUTPBS000. S 05 B 2 P U T P B S 0 00. 16 (8) S05B2K1TPBS000. S 05 B 2 K 1 T P B S 0 00. 18 (9) S05B2K2TPBS000. S 05 B 2 K 2 T P B S 0 00. 18 (9) S05B2KUTPBS000. S 05 B 2 K U T P B S 0 00. 18 (9) S05B2N1TPBS000. S 05 B 2 N 1 T P B S 0 00. 16 (8) S05B2N2TPBS000. S 05 B 2 N 2 T P B S 0 00. 16 (8) S05B2NUTPBS000. S 05 B 2 N U T P B S 0 00. 16 (8)

S05 Non-Metallic · Design Level 2· Ball ValveExplanation of Pump Nomenclature

Diaphragm/Check Valve Materials1= Santoprene/Santoprene2= Virgin PTFE-Santoprene

Backup/Virgin PTFEB= Buna/BunaU= Polyurethane/Polyurethane

Check Valve SeatT= Virgin PTFE

Non-Wetted Material OptionsP= Polypropylene1= Polypropylene w/PTFE Coated

Hardware

Porting OptionsN= NPT ThreadsB= BSPT (Tapered) Threads1= Dual Porting (NPT)2= Top Dual Porting (NPT)3= Bottom Dual Porting (NPT)4= Dual Porting (BSPT) (Tapered)5= Top Dual Porting (BSPT) (Tapered)6= Bottom Dual Porting (BSPT) (Tapered)

Pump StyleS= Standard

Pump Options0= None2= Mesh MufflerKit Options00.= NPT ThreadsP0.= 0-30VDC Pulse Output KitP1.= Intrinsically-Safe 10-30VDC

Pulse Output KitP2.= 110/120 or 220/240VAC

Pulse Output KitP3.= Intrinsically-Safe 110/120VAC

Pulse Output Kit

Pump BrandS= SANDPIPER®

Pump Size05=1/2"

Check Valve TypeB= Soild Ball

Design Level2= Design Level

Wetted MaterialK= PVDFN= NylonP= Polypropylene

Kit Options Cont.P4.= Intrinsically-Safe 220/240VAC

Pulse Output KitE0.= Solenoid Kit w/24VDC CoilE1.= Solenoid Kit w/24VDC

Explosion-Proof CoilE2.= Solenoid Kit w/24VAC/12VDC CoilE3.= Solenoid Kit w/24VAC/12VDC CoilE4.= Solenoid Kit w/110VAC CoilE5.= Solenoid Kit w/110VAC

Explosion-Proof CoilE6.= Solenoid Kit w/220VAC CoilE7.= Solenoid Kit w/220VAC

Explosion-Proof CoilSP.= Stroke Indicator Pins


Performance Curve, S05 Non-Metallic Design Level 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16210

Capacity

U.S. Gallons per minute

Liters per minute

100

90

2 (3.5)

4 (7)

80

70

60

50

40

30

20

10

10 20 30 40 50 60

0

0

BA

R

PS

I

Hea

d

1

2

3

4

5

6

7

0

30

2025

1015

5

9.1

67.6

34.5

1.5

NP

SH

R

FE

ET

ME

TE

RS

6 (10)

8 (13.5)

10 (17)

12 (20)

14 (24)

16 (27)

100 PSI (6.8 Bar)

80 PSI (5.44 Bar)

60 PSI (4.08 Bar)

40 PSI (2.72 Bar)

20 PSI (1.36 Bar)Air Inlet Pressure

.


Dimensions: S05 Non-Metallic

Dimensions in InchesDimensional tolerance: ±1/8"

Bolt PBolt Pattern is SymmetrSymmetrical About ical About CenterCenterlines

*Both Suction And Discharge *Both Suction And Discharge Ports Are ats Are available In: ½" BSPT " BSPT (Internal) 1" BSPT (enal) 1" BSPT (external)

Suction PSuction Port½" NPT (Inter" NPT (Internal)1" NPT (Exter1" NPT (External)

Standard Encapsulated MufflerStandard Encapsulated Muffler:3/8" NPT Exhaust P3/8" NPT Exhaust Port For Optional or Optional Muffler Styles or Piping Exhaust Air Muffler Styles or Piping Exhaust Air

In Submerged ApplicationsIn Submerged Applications.

Discharge PDischarge Port1/2" NPT (Inter1/2" NPT (Internal)1" NPT (Exter1" NPT (External)

ManifManifold Can Rotate old Can Rotate ±90˚From rom Vertical Centertical Centerline

Air Inlet 1/4" NPTAir Inlet 1/4" NPT

DIMENSION A BStandard Pump 4 1/16" 7 1/16"Pulse Output Kit 5 13/16" 8 13/16"Mesh Muffler 5 3/4" 8 3/4"Sound Dampening Muffler 5 3/4" 8 3/4"


Metric Dimensions: S05 Non-Metallic

Dimensions in millimetersDimensional tolerance: ±3mm

Bolt Pattern IsSymmetrical AboutCenterlines

*Both Suction And DischargePorts Are Available In 1/2" BSPTTapered (Internal) 1" Tapered (External)

* Suction Port 1/2" NPT (Internal)1" NPT (External)

StandardEncapsulated Muffler:

3/8" NPT Exhaust PortFor Optional Muffler Styles

or Piping Exhaust Air InSubmerged Applications.

* Discharge Port1/2" NPT (Internal)1" NPT (External) 44mm

Manifold Can Rotate ± 90˚From Vertical Centerline.

Air Inlet 1/4" NPT

DIMENSION A BStandard Pump 103mm 179mmPulse Output Kit 148mm 224mmMesh Muffler 146mm 222mmSound Dampening Muffler 146mm 222mm


PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is

powered by compressed air and is a 1:1ratio design. The inner side of onediaphragm chamber is alternatelypressurized while simultaneouslyexhausting the other inner chamber. Thiscauses the diaphragms, which areconnected by a common rod securedby plates to the centers of thediaphragms, to move in a reciprocatingaction. (As one diaphragm performs thedischarge stroke the other diaphragmis pulled to perform the suction strokein the opposite chamber.) Air pressureis applied over the entire inner surfaceof the diaphragm while liquid isdischarged from the opposite side of thediaphragm. The diaphragm operates ina balanced condition during thedischarge stroke which allows the pumpto be operated at discharge heads over200 feet (61 meters) of water.

For maximum diaphragm life, keepthe pump as close to the liquid beingpumped as possible. Positive suctionhead in excess of 10 feet of liquid (3.048meters) may require a back pressureregulating device to maximizediaphragm life.

Alternate pressurizing andexhausting of the diaphragm chamberis performed by an externally mounted,pilot operated, four way spool type airdistribution valve. When the spool shiftsto one end of the valve body, inletpressure is applied to one diaphragmchamber and the other diaphragmchamber exhausts. When the spool

shifts to the opposite end of the valvebody, the pressure to the chambers isreversed. The air distribution valve spoolis moved by a internal pilot valve whichalternately pressurizes one end of theair distribution valve spool whileexhausting the other end. The pilot valveis shifted at each end of the diaphragmstroke when a actuator plunger iscontacted by the diaphragm plate. Thisactuator plunger then pushes the end ofthe pilot valve spool into position toactivate the air distribution valve.

The chambers are connected withmanifolds with a suction and dischargecheck valve for each chamber,maintaining flow in one direction throughthe pump.

INSTALLATION AND START-UPLocate the pump as close to the

product being pumped as possible. Keepthe suction line length and number offittings to a minimum. Do not reduce thesuction line diameter.

For installations of rigid piping, shortsections of flexible hose should beinstalled between the pump and thepiping. The flexible hose reducesvibration and strain to the pumpingsystem. A Warren Rupp Tranquilizer®

surge suppressor is recommended tofurther reduce pulsation in flow.

AIR SUPPLYAir supply pressure cannot exceed

125 psi (8.6 bar). Connect the pump airinlet to an air supply of sufficientcapacity and pressure required fordesired performance. When the air

supply line is solid piping, use a shortlength of flexible hose not less than1/2" (13mm) in diameter between thepump and the piping to reduce strain tothe piping. The weight of the air supplyline, regulators and filters must besupported by some means other thanthe air inlet cap. Failure to providesupport for the piping may result indamage to the pump. A pressureregulating valve should be installed toinsure air supply pressure does notexceed recommended limits.

AIR VALVE LUBRICATIONThe air distribution valve and the pilot

valve are designed to operate WITHOUTlubrication. This is the preferred modeof operation. There may be instances ofpersonal preference or poor quality airsupplies when lubrication of thecompressed air supply is required. Thepump air system will operate withproperly lubricated compressed airsupply. Proper lubrication requires theuse of an air line lubricator (available fromWarren Rupp) set to deliver one drop ofSAE 10 non-detergent oil for every 20SCFM (9.4 liters/sec.) of air the pumpconsumes at the point of operation.Consult the pump’s publishedPerformance Curve to determine this.

AIR LINE MOISTUREWater in the compressed air supply

can create problems such as icing orfreezing of the exhaust air, causing thepump to cycle erratically or stopoperating. Water in the air supply can bereduced by using a point-of-use air dryer

to supplement the user’s air dryingequipment. This device removes waterfrom the compressed air supply andalleviates the icing or freezing problems.

AIR INLET AND PRIMINGTo start the pump, open the air valve

approximately 1/2" to 3/4" turn. After thepump primes, the air valve can beopened to increase air flow as desired.If opening the valve increases cyclingrate, but does not increase the rate offlow, cavitation has occurred. The valveshould be closed slightly to obtain themost efficient air flow to pump flow ratio.

BETWEEN USESWhen the pump is used for materials

that tend to settle out or solidify whennot in motion, the pump should be flushedafter each use to prevent damage.(Product remaining in the pump betweenuses could dry out or settle out. This couldcause problems with the diaphragms andcheck valves at restart.) In freezingtemperatures the pump must becompletely drained between uses in allcases.


1

3

Available from Warren Rupp

CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

INSTALLATION GUIDETop Discharge Ball Valve Unit

2

DA05 Surge Suppressor

020-049-000 Filter/Regulator

020-049-001 Lubricator

1

2

3


TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles, but produces no flow.• Pump cycles, but flow rate is

unsatisfactory.• Pump cycle seems unbalanced.• Pump cycle seems to produce

excessive vibration.

What to Check: Excessive suction liftin system.Corrective Action: For lifts exceeding20 feet (6 meters), filling the pumpingchambers with liquid will prime the pumpin most cases.

What to Check: Excessive floodedsuction in system.Corrective Action: For floodedconditions exceeding 10 feet (3 meters)of liquid, install a back pressure device.

What to Check: System head exceedsair supply pressure.Corrective Action: Increase the inlet airpressure to the pump. Most diaphragmpumps are designed for 1:1 pressureratio at zero flow.

What to Check: Air supply pressure orvolume exceeds system head.Corrective Action: Decrease inlet airpressure and volume to the pumpas calculated on the publishedPERFORMANCE CURVE. Pump iscavitating the fluid by fast cycling.

What to Check: Undersized suctionline.Corrective Action: Meet or exceedpump connection recommendationsshown on the DIMENSIONALDRAWING.

What to Check: Restricted orundersized air line.Corrective Action: Install a larger airline and connection. Refer to air inletrecommendations shown in your pump’sSERVICE MANUAL.

What to Check: Check ESADS, theExternally Serviceable Air DistributionSystem of the pump.Corrective Action: Disassemble andinspect the main air distribution valve,pilot valve and pilot valve actuators.Refer to the parts drawing and air valvesection of the SERVICE MANUAL.Check for clogged discharge or closedvalve before reassembly.

What to Check: Rigid pipe connectionsto pump.Corrective Action: Install flexibleconnectors and a Warren RuppTranquilizer® Surge Suppressor.

What to Check: Blocked air exhaustmuffler.Corrective Action: Remove mufflerscreen, clean or de-ice and reinstall.Refer to the Air Exhaust section of yourpump SERVICE MANUAL.

What to Check: Pumped fluid in airexhaust muffler.Corrective Action: Disassemble pumpchambers. Inspect for diaphragm ruptureor loose diaphragm plate assembly. Referto the Diaphragm Replacement sectionof your pump SERVICE MANUAL.

What to Check: Suction side air leakageor air in product.Corrective Action: Visually inspect allsuction side gaskets and pipeconnections.

What to Check: Obstructed check valve.Corrective Action: Disassemble the wetend of the pump and manually dislodgeobstruction in the check valve pocket.Refer to the Check Valve section ofthe pump SERVICE MANUAL fordisassembly instructions.

What to Check: Worn or misalignedcheck valve or check valve seat.Corrective Action: Inspect check valvesand seats for wear and proper seating.Replace if necessary. Refer to CheckValve section of the pump SERVICEMANUAL for disassembly instructions.

What to Check: Blocked suction line.Corrective Action: Remove or flushobstruction. Check and clear all suctionscreens and strainers.

What to Check: Blocked discharge line.Corrective Action: Check for obstructionor closed discharge line valves.

What to Check: Blocked pumpingchamber.Corrective Action: Disassemble andinspect the wetted chambers of thepump. Remove or flush any obstructions.Refer to the pump SERVICE MANUALfor disassembly instructions.

What to Check: Entrained air or vaporlock in one or both pumping chambers.Corrective Action: Purge chambersthrough tapped chamber vent plugs.PURGING THE CHAMBERS OF AIRCAN BE DANGEROUS! Contact theWarren Rupp Technical ServicesDepartment before performing thisprocedure. Any model with top-porteddischarge will reduce or eliminateproblems with entrained air.

If your pump continues to performbelow your expectations, contact yourlocal Warren Rupp Distributor or factoryTechnical Services Group for a serviceevaluation.

WARRANTYRefer to the enclosed Warren Rupp

Warranty Certificate.


RecyclingMany components of SANDPIPER®

Non-Metallic AODD pumps are made ofrecyclable materials (see chart on page10 for material specifications). Weencourage pump users to recycle wornout parts and pumps whenever possible,after any hazardous pumped fluids arethoroughly flushed.

Before pump operation,inspect all gasketedfasteners for loosenesscaused by gasket creep.Re-torque loose fasteners

to prevent leakage. Follow recommendedtorques stated in this manual.

CAUTION

Before maintenance orrepair, shut off the com-pressed air line, bleed thepressure, and disconnectthe air line from the pump.

The discharge line may be pressurized andmust be bled of its pressure.

WARNING

IMPORTANTRead these safety warningsand instructions in thismanual completely, beforeinstallation and start-upof the pump. It is the

responsibility of the purchaser to retain thismanual for reference. Failure to comply withthe recommendations stated in this manual willdamage the pump, and void factory warranty.

WARNINGIn the event of diaphragmrupture, pumped materialmay enter the air end of thepump, and be dischargedinto the atmosphere. If

pumping a product which is hazardous or toxic,the air exhaust must be piped to an appropriatearea for safe disposition.

Important SafetyInformation This pump is pressurized

internally with air pressureduring operation. Alwaysmake certain that all boltingis in good condition and that

all of the correct bolting is reinstalled duringassembly.

WARNING

When used for toxic oraggressive fluids, the pumpshould always be flushedclean prior to disassembly.

WARNING

WARNINGAirborne particles and loudnoise hazards.

Wear ear and eye protection.

Before doing anymaintenance on the pump, becertain all pressure iscompletely vented from thepump, suction, discharge,

piping, and all other openings and connections.Be certain the air supply is locked out or madenon-operational, so that it cannot be started whilework is being done on the pump. Be certain thatapproved eye protection and protective clothingare worn all times in the vicinity of the pump.Failure to follow these recommendations mayresult in serious injury or death.

WARNING


000 ..... Assembly, sub-assembly;and some purchased items

010 ..... Cast Iron012 ..... Powered Metal015 ..... Ductile Iron020 ..... Ferritic Malleable Iron025 ..... Music Wire080 ..... Carbon Steel, AISI B-1112100 ..... Alloy 20110 ..... Alloy Type 316 Stainless Steel111 ..... Alloy Type 316 Stainless Steel

(Electro Polished)112 ..... Alloy “C” (Hastelloy equivalent)113 ..... Alloy Type 316 Stainless Steel

(Hand Polished)114 ..... 303 Stainless Steel115 ..... 302/304 Stainless Steel117 ..... 440-C Stainless Steel (Martensitic)120 ..... 416 Stainless Steel

(Wrought Martensitic)123 ..... 410 Stainless Steel (Wrought

Martensitic)148 ..... Hardcoat Anodized Aluminum149 ..... 2024-T4 Aluminum150 ..... 6061-T6 Aluminum151 ..... 6063-T6 Aluminum152 ..... 2024-T4 Aluminum (2023-T351)154 ..... Almag 35 Aluminum155 ..... 356-T6 Aluminum156 ..... 356-T6 Aluminum157 ..... Die Cast Aluminum Alloy #380158 ..... Aluminum Alloy SR-319159 ..... Anodized Aluminum162 ..... Brass, Yellow, Screw Machine Stock165 ..... Cast Bronze, 85-5-5-5166 ..... Bronze, SAE 660170 ..... Bronze, Bearing Type,

Oil Impregnated

Material CodesThe Last 3 Digits of Part Number

175 ..... Die Cast Zinc180 ..... Copper Alloy305 ..... Carbon Steel, Black Epoxy Coated306 ..... Carbon Steel, Black PTFE Coated307 ..... Aluminum, Black Epoxy Coated308 ..... Stainless Steel, Black PTFE Coated309 ..... Aluminum, Black PTFE Coated310 ..... Kynar Coated330 ..... Zinc Plated Steel331 ..... Chrome Plated Steel332 ..... Aluminum, Electroless Nickel Plated333 ..... Carbon Steel, Electroless

Nickel Plated335 ..... Galvanized Steel336 ..... Zinc Plated Yellow Brass337 ..... Silver Plated Steel340 ..... Nickel Plated342 ..... Filled Nylon353 ..... Geolast; Color: Black354 ..... Injection Molded #203-40 Santoprene-

Duro 40D +/-5; Color: RED355 ..... Thermal Plastic356 ..... Hytrel357 ..... Injection Molded Polyurethane358 ..... Urethane Rubber

(Some Applications) (Compression Mold)359 ..... Urethane Rubber360 ..... Buna-N Rubber. Color coded: RED361 ..... Buna-N363 ..... Viton (Flurorel). Color coded: YELLOW364 ..... E.P.D.M. Rubber. Color coded: BLUE365 ..... Neoprene Rubber.

Color coded: GREEN366 ..... Food Grade Nitrile368 ..... Food Grade EPDM370 ..... Butyl Rubber. Color coded: BROWN371 ..... Philthane (Tuftane)374 ..... Carboxylated Nitrile

375 ..... Fluorinated Nitrile378 ..... High Density Polypropylene405 ..... Cellulose Fibre408 ..... Cork and Neoprene425 ..... Compressed Fibre426 ..... Blue Gard440 ..... Vegetable Fibre465 ..... Fibre500 ..... Delrin 500501 ..... Delrin 570502 ..... Conductive Acetal, ESD-800503 ..... Conductive Acetal, Glass-Filled505 ..... Acrylic Resin Plastic506 ..... Delrin 150520 ..... Injection Molded PVDF Natural color540 ..... Nylon541 ..... Nylon542 ..... Nylon544 ..... Nylon Injection Molded550 ..... Polyethylene551 ..... Glass Filled Polypropylene552 ..... Unfilled Polypropylene553 ..... Unfilled Polypropylene555 ..... Polyvinyl Chloride556 ..... Black Vinyl570 ..... Rulon II580 ..... Ryton590 ..... Valox591 ..... Nylatron G-S592 ..... Nylatron NSB600 ..... PTFE (virgin material)

Tetrafluorocarbon (TFE)601 ..... PTFE (Bronze and moly filled)602 ..... Filled PTFE603 ..... Blue Gylon604 ..... PTFE607 ..... Envelon606 ..... PTFE

610 ..... PTFE Encapsulated Silicon611 ..... PTFE Encapsulated Viton632 ..... Neoprene/Hytrel633 ..... Viton/PTFE634 ..... EPDM/PTFE635 ..... Neoprene/PTFE637 ..... PTFE , Viton/PTFE638 ..... PTFE , Hytrel/PTFE639 ..... Buna-N/TFE643 ..... Santoprene®/EPDM644 ..... Santoprene®/PTFE656 ..... Santoprene Diaphragm and

Check Balls/EPDM Seats661 ..... EPDM/Santoprene

Delrin, Viton and Hytrel areregistered tradenames of E.I. DuPont.

Gylon is a registered tradename of Garlock, Inc.

Nylatron is a registered tradename ofPolymer Corp.

Santoprene is a registered tradename ofMonsanto Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename ofCabot Corp.

Ryton is a registered tradename ofPhillips Chemical Co.

Valox is a registered tradename ofGeneral Electric Co.

Warren Rupp, SANDPIPER, PortaPump,Tranquilizer and SludgeMaster are registeredtradenames of Warren Rupp, Inc.



Composite Repair Parts DrawingAvailable Service And Conversion Kits

476-219-000 AIR END KITSeals, O-ring, Gaskets, Retaining Rings, Air ValveAssembly and Pilot Valve Assembly

476-220-000 AIR END KIT (Air Valve with Stroke Indicator Pin)Seals, O-ring, Gaskets, Retaining Rings, Air ValveAssembly Pilot Valve Assembly

476-202-360 WET END KITBuna Diaphragms, Buna Check Balls, PTFE Seatsand PTFE Seals

476-202-354 WET END KITSantoprene Diaphragms, Nitrile Spacer Gaskets,Santoprene Check Balls, PTFE Seats andPTFE Seals

476-202-357 WET END KITPolyurethane Diaphragms, Nitrile Spacer Gaskets,Santoprene Check Balls, PTFE Seats and PTFESeals

476-202-654 WET END KITSantoprene Diaphragms, PTFE OverlayDiaphragm, PTFE Check Balls, PTFE Seatsand PTFE Seals

Pulse Output Kits

(For use with encapsulated 530-031-550 muffler)475-198-021 DC Kit475-198-022 DC Intrinsically Safe Kit475-198-023 110/120VAC or 220/240VAC Kit475-198-024 110/120VAC Intrinsically Safe Kit475-198-025 220/240VAC Intrinsically Safe Kit

(For use with 530-023-000 and 530-024-000 mufflers, or pipedexhaust)475-198-026 DC Kit475-198-027 DC Intrinsically Safe Kit475-198-028 110/120VAC or 220/240VAC Kit475-198-029 110/120VAC Intrinsically Safe Kit475-198-030 220/240VAC Intrinsically Safe Kit


Item Part Number Description Qty1 031-166-000 Air Valve Assembly 1

031-166-002 Air Valve Assembly (With PTFE Coated Hardware)1031-167-000 Air Valve Assembly (With stroke Indicator Pins) 1031-167-002 Air Valve Assembly 1

(With Stroke Indicator Pins and PTFE Coated Hardware)031-168-000 Air Valve Assembly 1031-169-000 Air Valve Assembly 1

2 050-027-354 Ball, Check 4050-027-357 Ball, Check 4050-027-360 Ball, Check 4050-022-600 Ball, Check 4

3 095-091-000 Pilot Valve Assembly 14 114-023-551 Bracket, Intermediate 15 115-140-115 Bracket, Mounting 2

115-140-308 Bracket, Mounting 26 132-034-360 Bumper, Diaphragm 27 135-036-506 Bushing, Plunger 28 165-110-551 Cap, Air Inlet 19 171-062-115 Capscrew, Flanged 5/16-18 X 1.00 12

171-062-308 Capscrew, Flanged 5/16-18 X 1.00 1210 171-063-115 Capscrew, Flanged 5/16-18 X 1.25 24



171-066-308 Capscrew, Flanged 1/4-20 X 1.25 813 171-075-115 Capscrew, Flanged 5/16-18 X .88 4

171-075-308 Capscrew, Flanged 5/16-18 X .88 414 196-178-520 Chamber, Outer 2

196-178-542 Chamber, Outer 2196-178-552 Chamber, Outer 2

15 286-095-354 Diaphragm 2286-095-357 Diaphragm 2286-095-360 Diaphragm 2

Item Part Number Description Qty286-095-650 Diaphragm, uniRupp® 2

16 286-096-600 Diaphragm, Overlay 217 312-106-520 Elbow, Suction 2

312-106-542 Elbow, Suction 2312-106-552 Elbow, Suction 2

18 312-112-520 Elbow, Discharge 2312-112-542 Elbow, Discharge 2312-112-552 Elbow, Discharge 2

19 360-099-360 Gasket, Spacer (Use w/TPE Diaphragms Only) 220 360-100-360 Gasket, Air Inlet 121 360-101-360 Gasket, Pilot Valve 122 360-102-360 Gasket, Air Valve 123 518-138-520 Manifold, NPT 2

518-138-520E Manifold, BSPT (Tapered) 2518-138-542 Manifold, NPT 2518-138-542E Manifold, BSPT (Tapered) 2518-138-552 Manifold, NPT 2518-138-552E Manifold, BSPT (Tapered) 2

24 530-023-000 Muffler with porous plastic element, 1530-024-000 Muffler with metal mesh element, 1

25 544-005-115 Nut, Flanged 5/16-18 36544-005-308 Nut, Flanged 5/16-18 36

26 560-001-360 O-ring 227 612-091-520 Plate, Outer Diaphragm 2

612-091-552 Plate, Outer Diaphragm 2612-091-542 Plate, Outer Diaphragm 2

28 612-177-330 Plate, Inner Diaphragm 229 620-019-115 Plunger, Actuator 230 675-042-115 Ring, Retaining 231 685-056-120 Rod, Diaphragm 132 720-012-360 Seal, Diaphragm Rod 233 720-045-600 Seal, Manifold 434 722-099-600 Seat, Check Valve 4


1-A

1-G1-E

1-E

1-F

1-F

1-C

1-C

1-D

1-D

1-I

1-J

1-K

1-B

1-B

1-H

MAIN AIR VALVE ASSEMBLY PARTS LISTITEM PART NUMBER DESCRIPTION QTYFor pumps equipped with standard Integrat Muffler:1 031-167-000 Air Valve Assembly 11-A 095-106-551 Body, Air Valve 11-B 031-134-000 Sleeve and Spool Set 11-C 560-101-360 O-Ring 81-D 132-030-552 Bumper 21-E 165-123-147 End Cap 21-F 560-029-360 O-Ring 21-G 675-062-115 End Cap Retainer 21-H 210-008-330 Safety Clip 11-I 530-031-550 Muffler 11-J 165-109-551 Muffler Cap 11-K 710-011-115 Self-Tapping Screws 4

For pumps with virgin PTFE coated hardware:1 031-167-002 Air Valve Assembly 11-G 675-062-308 End Cap Retainer 21-J 710-011-308 Self-Tapping Screws 4(Includes all other items used on 031-166-000 above)

For pumps with alternate mesh or sound dampening mufflers or pipedexhaust:1 031-169-000 Air Valve Assembly 1(Includes all items on 031-167-000 above minus items 1-I, 1-J and 1-K)

Air Valve with Stroke Indicator Assembly Drawing, Parts List


AIR DISTRIBUTION VALVESERVCING

To service the air valve first shut offthe compressed air, bleed pressure fromthe pump, and disconnect the air supplyline from the pump.

Step #1: See COMPOSITE REPAIRPARTS DRAWING.

Using a 3/8" wrench or socket,remove the four hex flanged capscrews(item 12). Remove the air valveassembly from the pump.

Step #2: Disassembly of the airdistribution valve.

Remove safety clip (item 1-H) toaccess the internal air valve componentsfirst remove the two end cap retainers(item 1-G) by inserting a small flatscrewdriver into the two slotted grooveson the valve body and gently lifting theretainers out.

Next remove the two end caps (item1-E) by grasping with finger and thumbor pliers and tugging. Inspect the twoo-rings (items 1-C and 1-F) on each endcap for wear or cuts. Replace the o-ringsif necessary.

Remove the two bumpers (items 1-D) and inspect for wear or damage.Be careful not to scratch or damage theouter diameter of the spool. Wipe spoolwith a soft cloth and inspect forscratches or wear.

Remove the spool (part of item1-B) from the sleeve. Be careful not toscratch or damage the outer diameterof the spool. Wipe the spool with a softclean cloth and inspect for scratches orabrasive wear.

Inspect the inner diameter of thesleeve (par t of item 1-B) for dir t,scratches, or other contaminants.Remove the sleeve if needed andreplace with a new sleeve and spool set(item 1-B). Note: The sleeve and spoolset is match-ground to a specifiedclearance. Sleeves and spools cannotbe interchanged.

Step #3: Reassembly of the airdistribution valve.

Install one bumper (item 1-D) and oneend cap with o-rings (items 1-E, 1-C,and 1-F) into one end of the air valvebody (item 1-A). Insert one end capretainer (item 1-G) into the two smallerholes, align with groove in the end cap,and push until the closed end of theretainer is below the flat surface of thevalve body. Install safety clip (item1-H).

Remove the new sleeve and spoolset (item 1-B) from the plastic bag.Carefully remove the spool from thesleeve. Install the six o-rings (item 1-C)into the six grooves on the sleeve. Applya light coating of grease to the o-ringsbefore installing the sleeve into the valvebody, align the slots in the sleeve withthe slots in the valve body. Insert thespool into the sleeve. Be careful not toscratch or damage the spool duringinstallation. Push the spool in untiltouches the bumper on the opposite end,aligning the actuator pin through the endcap.

Install the remaining bumper, end capwith o-rings, and retainer. Be careful toalign the end cap onto the actuator pin.

Fasten the air valve assembly (item1) and gasket (item 23) to the pump,using the four hex flanged capscrews(item 12).

Connect the compressed air line tothe pump.

IMPORTANT: Remove the safetyclip. The pump will not function properlyuntil it is removed. The pump is nowready for operation.

Read these instructionscompletely, before in-stallation and start-up. Itis the responsibility ofthe purchaser to retain

this manual for reference. Failure tocomply with the recommendations statedin this manual will damage the pump, andvoid factory warranty.

IMPORTANT


50

8

20

26

52

30

2652

30

4

22

47

12

48

49

SOLENOID SHIFTED AIR VALVE PARTS LIST(Includes all items used on Composite Repair Parts List except as shown)Item Part Number Description Qty19 360-100-379 Gasket 146 114-023-551 Bracket, Intermediate 147 893-093-000 Solenoid Valve, NEMA4 148 219-001-000 Solenoid Coil, 24VDC 1

219-004-000 Solenoid Coil, 24/120VDC 1219-002-000 Solenoid Coil, 120VAC 1219-003-000 Solenoid Coil, 240VAC 1

49 241-001-000 Connector, conduit 1241-003-000 Conduit Connector with 1

Suppression Diode (DC Only)50 170-065-115 Capscrew, Flanged 1/4-20 x 1.00 452 618-050-150 Plug (Replaces Item 7) 2

For Explosion Proof Solenoid Valve(Connector not required for explosion proof coil; coil is integral with valve)47 893-094-001 Solenoid Valve, NEMA 7/9, 24VDC 1

893-094-002 Solenoid Valve, NEMA 7/9, 24VAC/12VDC 1893-094-003 Solenoid Valve, NEMA 7/9, 120VAC 1893-094-004 Solenoid Valve, NEMA 7/9, 240VAC 1

Solenoid Shifted Air Valve Drawing


SOLENOID SHIFTED AIRDISTRIBUTION VALVE OPTIONWarren Rupp’s solenoid shifted, airdistribution valve option utilizes electricalsignals to precisely control yourSandPIPER’s speed. The solenoid coilis connected to a customer - suppliedcontrol. Compressed air provides thepumping power, while electrical signalscontrol pump speed (pumping rate).

OPERATIONThe Solenoid Shifted SandPIPER hasa solenoid operated, air distribution valvein place of the standard SandPIPER’spilot operated, air distribution valve.Where a pilot valve is normally utilizedto cycle the pump’s air distribution valve,an electric solenoid is utilized. As thesolenoid is powered, one of the pump’sair chambers is pressurized while theother chamber is exhausted. Whenelectric power is turned off, the solenoidshifts and the pressurized chamber isexhausted while the other chamber ispressurized. By alternately applying andremoving power to the solenoid, thepump cycles much like a standardSandPIPER pump, with one exception.This option provides a way to preciselycontrol and monitor pump speed.

BEFORE INSTALLATIONBEFORE WIRING THE SOLENOID,make certain it is compatible with yoursystem voltage.

Solenoid Connector

#2 TerminalNeutral(Negative)

#1 TerminalPower(Positive)

3rd Terminalfor ground.

WiringDiagram

Before wiring,remove terminalblock from conduitconnector.


INTERMEDIATE REPAIR PARTS LISTItem Part Number Description Qty4 114-023-551 Bracket, Intermediate 17 135-036-506 Bushing, Plunger 226 560-001-360 O-Ring 229 620-019-115 Plunger, Actuator 230 675-042-115 Ring, Retaining* 2

*Note: It is recommended that when plunger components are serviced,new retaining rings be installed.

26

30

7

29

29

4

26

30

7

Intermediate Assembly Drawing Intermediate Assembly ServicingACTUATOR PLUNGER SERVICING

To service the actuator plunger firstshut off the compressed air supply, bleedthe pressure from the pump, anddisconnect the air supply line from thepump.

Step #1: See PUMP ASSEMBLYDRAWING.

Using a 3/8" wrench or socket,remove the four capscrews (items 12).Remove the air inlet cap (item 8) and airinlet gasket (item 20). The pilot valveassembly (item 3) can now be removed.

Step #2: Servicing the actuatorplungers.

See PUMP ASSEMBLY DRAWING.The actuator plungers (items 29) can

be reached through the stem cavity ofthe pilot valve in the intermediate bracket(item 4). To service bushings, o-rings andretaining rings, see IntermediateDrawing.

Remove the plungers (items 29) fromthe bushings (item 7) in each end of theintermediate cavity. Inspect for wear ordamage. Replace plunger as needed.Apply a light coating of grease to eacho-ring and re-install the plungers in tothe bushings. Push the plungers in asfar as they will go.

Step #3: Re-install the pilot valveassembly into the intermediateassembly.

Be careful to align the ends of thestem between the plungers wheninserting the stem of the pilot valve intothe cavity of the intermediate.

Re-install the gasket (item 20), airinlet cap (item 8) and capscrews(items 12).

Connect the air supply to the pump.The pump is now ready for operation.

PLUNGER BUSHING, O-RING, ANDRETAINING RING SERVICING

To service the plunger bushingcomponents first remove the tworetaining rings (items 30) using asmall flat screwdriver. *Note: It isrecommended that new retaining ringsbe installed.

Next remove the two plungerbushings (items 7). Inspect the bushingsfor wear or scratches. Replace thebushings as necessary.

Inspect the two o-rings (26) for cutsand/or wear.



IMPORTANT


Check Ball Valve Drawing

34

2

25

14

18

10

9

MODULAR CHECK BALL VALVESERVICING

Before servicing the check valves,first shut off the suction line and thenthe discharge line to the pump. Next, shutoff the compressed air supply, bleed airpressure from the pump, and disconnectthe air supply line from the pump. Drainany remaining fluid from the pump. Thepump can now be removed for service.

To access the modular check valve,remove the elbows (items 17 and 18from pump composite repair partsdrawing). Use a 1/2" wrench or socketto remove the fasteners. Once theelbows are removed, the modular checkvalves can be seen in the cavities ofthe outer chamber (items 14).

Inspect the check balls (items 2) forwear, abrasion, or cuts on the sphericalsurface. The check valve seats (items34) should be inspected for cuts,abrasive wear, or embedded material onthe surfaces of both the external andinternal chamfers. The spherical surfaceof the check balls must seat flush tothe surface of the inner chamfer on thecheck valve seats for the pump tooperate to peak efficiency. Replace anyworn or damaged parts as necessary.

RE-ASSEMBLE THE CHECK VALVEPlace a check ball (item 2) in the ball

cage of either the discharge elbow or theouter chamber. Install a check valve seatin the counter on each end of thechamber. Refasten the elbows to thechamber.



IMPORTANT


Diaphragm Service Drawing,with Overlay

Diaphragm Service Drawing

31

6

28

19

15 27

14

11

25

11

13 19

15

27

1413

31

6

28

15

16 27

14

11

25

11

13

15

16

27

1413

31

6

28

1527

14

11

25

11

13

15

1314

27

**(Use With TPE Diaphragms Only)

Diaphragm Service Drawingwith uniRupp®




IMPORTANTDIAPHRAGM SERVICING

To service the diaphragms first shutoff the suction, then shut off thedischarge lines to the pump. Shut off thecompressed air supply, bleed thepressure from the pump, and disconnectthe air supply line from the pump. Drainany remaining liquid from the pump.

Step #1: See the pump compositerepair parts drawing, and the diaphragmservicing illustration.

Using a 1/2" wrench or socket,remove the 16 capscrews (items 9 & 10),and flanged nuts that fasten the elbows(items 17 and 18) to the outer chambers(items 14). Remove the elbows with themanifolds and spacers attached.

Step #2: Removing the outerchambers.

Using a 1/2" wrench or socket,remove the 16 capscrews (items 11 and13), and flanged nuts that fasten theouter chambers, diaphragms, andintermediate (item 4) together.

Step #3: Removing the diaphragmassemblies.

Use a 3/4" (19mm) wrench or sixpointed socket to remove the diaphragmassemblies (outer plate, diaphragm, andinner plate) from the diaphragm rod (item32) by turning counterclockwise.

Insert a 6-32 set screw into thesmaller tapped hole in the innerdiaphragm plate (item 28). Insert theprotruding stud and the 6-32 fastenerloosely into a vise. Use a 3/4" wrench orsocket to remove the outer diaphragm

plate (item 27) by turningcounterclockwise. Inspect thediaphragm (item 15) for cuts, punctures,abrasive wear or chemical attack.Replace the diaphragms if necessary.

Step #4: Installing the diaphragms.Push the threaded stud of the outer

diaphragm plate through the center holeof the diaphragm. Thread the inner plateclockwise onto the stud. Insert the looseassembly with the above 6-32 fastenerback into the vise. Use a torque wrenchto tighten the diaphragm assemblytogether to 90 in lbs. (10.17 Newtonmeters) 120 in lbs. Santoprene (13.56Newton meters). Allow a minimum of 15minutes to elapse after torquing, thenre-torque the assembly to compensatefor stress relaxation in the clampedassembly.

Step #5: Installing the diaphragmassemblies to the pump.

Make sure the bumper (item 6) isinstalled over the diaphragm rod.

Thread the stud of the one diaphragmassembly clockwise into the tapped holeat the end of the diaphragm rod (item31) until the inner diaphragm plate is flushto the end of the rod. Insert rod intopump.

Align the bolt holes in the diaphragmwith the bolt pattern in the intermediate(item 4).

Fasten the outer chamber (item 14)to the pump, using the capscrews (items11 and 13) and flanged nuts.

On the opposite side of the pump,pull the diaphragm rod out as far as

possible. Make sure the bumper (item6) is installed over the diaphragm rod.

Thread the stud of the remainingdiaphragm assembly clockwise into thetapped hole at the end of the diaphragmrod (item 31) as far as possible and stillallow for alignment of the bolt holes inthe diaphragm with the bolt pattern inthe inner chamber. Install diaphragmswith convolutions facing towards centerof pump. See sectional view on previouspage.

Fasten the remaining outer chamber(item 14) to the pump, using thecapscrews (items 11 and 13) and flangednuts.

Step #6: Re-install the elbow/spacer/manifold assemblies to the pump, usingthe capscrews (items 9 & 10) and flangednuts.

The pump is now ready to bere-installed, connected and returned tooperation.

OVERLAY DIAPHRAGM SERVICINGThe overlay diaphragm (item 16) is

designed to fit snugly over the exteriorof the standard TPE diaphragm (item15).

uniRupp® DIAPHRAGM SERVICINGFollow the same procedures

described for the standard diaphragm forremoval and installation. Note: TheuniRupp diaphragm is installed in thedirection as shown in the lower rightillustration above.


Dual Port Option Drawing

Illustration for Single Port Suctionwith Dual Port Discharge

Illustration for Dual Port Suctionand Single or Dual Port Discharge

37

38

½" NPT or ½" BSPTConnection

½" NPT or ½" BSPTConnection

1" NPT or 1" BSPT External ½" NPT or ½" BSPT InternalConnection


DUAL PORTING OPTIONSSeveral dual porting options are

possible. The pump can be convertedto a dual port arrangement on both thesuction and the discharge ends. Theporting can be configured to a singlesuction and a dual discharge. The portingcan be changed to a dual suction and asingle discharge.

The above changes are possiblebecause the porting flange of the elbows(items 17) are designed to mate with"NPT or 1/2" BSPT (tapered) connection.

DUAL PORTING OF BOTH SUCTIONAND DISCHARGE ENDS OF THEPUMP

Converting the pump from thestandard single suction and dischargeporting configuration to dual porting ateach end is easy. Simply remove themanifold seals and manifolds (items 33and 22 from pump assembly drawing)from the pump.

The discharge elbows and suctionelbows can be rotated 90° increments(see arrows and optional positioning inthe Dual Porting Drawing.

SINGLE PORTING OF THE SUCTIONAND DUAL PORTING OF THE PUMPDISCHARGE

To conver t the pump from thestandard single suction and singledischarge porting configuration to a dualdischarge porting arrangement removethe only the discharge manifolds andmanifold seals. Position the dischargeelbows in the desired direction at 90°increments. (See arrows and optionalpositioning in the Dual Porting Drawing.)

DUAL PORTING OF THE SUCTIONAND SINGLE PORTING OF THE PUMPDISCHARGE

To conver t the pump from thestandard single suction and singledischarge porting configuration to a dualsuction porting arrangement remove theonly the suction (bottom) manifolds andmanifold seals.

Position the suction elbows in thedesired direction at 90° increments. (Seearrows and optional positioning in theDual Porting Drawing.)

NOTE: See Repair Parts List on next page.



IMPORTANT


SINGLE PORT SUCTION REPAIR PARTS LISTItem Part Number Description Qty10* 171-063-115 Capscrew, Flanged 5/16-18 x 1.25 16

171-063-308 Capscrew, Flanged 5/16-18 x 1.25 1618 312-112-520N Elbow, ½NPT (replaces 312-106-520) 2

312-112-542N Elbow, ½NPT (replaces 312-106-542) 2312-112-552N Elbow, ½NPT (replaces 312-106-552) 2

23 518-138-520 Manifold (installed in bottom position) NPT 1518-138-542 Manifold (installed in bottom position) NPT 1518-138-552 Manifold (installed in bottom position) NPT 1

25* 544-005-115 Nut, Flanged 5/16-18 28544-005-308 Nut, Flanged 5/16-18 28

SINGLE PORT DISCHARGE REPAIR PARTS LIST10* 171-063-115 Capscrew, Flanged 5/16-18 x 1.25 16

171-063-308 Capscrew, Flanged 5/16-18 x 1.25 1611* 171-064-115 Capscrew, Flanged HD 5/16-18 X 1.50 4

171-064-308 Capscrew, Flanged HD 5/16-18 X 1.50 417* 312-106-520N Elbow, ½NPT (replaces 312-106-520) 2


23* 518-138-520 Manifold (installed in top position) NPT 1518-138-520E Manifold (installed in top position) BSPT 1518-138-542 Manifold (installed in top position) NPT 1518-138-542E Manifold (installed in top position) BSPT 1518-138-552 Manifold (installed in top position) NPT 1518-138-552E Manifold (installed in top position) BSPT 1


37 115-144-305 Bracket, Free Standing 2(replaces 115-140-115)

115-144-306 Bracket, Free Standing 2(replaces 115-140-115)

38 171-068-115 Capscrew, Flanged 5/16-18 X 1.63 8171-068-308 Capscrew, Flanged 5/16-18 X 1.63 8

*Quantities change from Composite Repair Parts List.

DUAL PORT SUCTION AND DISCHARGE REPAIR PARTS LIISTItem Part Number Description Qty10* 171-063-115 Capscrew, Flanged 5/16-18 x 1.25 8

171-063-308 Capscrew, Flanged 5/16-18 x 1.25 811* 171-064-115 Capscrew, Flanged HD 5/16-18 X 1.50 4

171-064-308 Capscrew, Flanged HD 5/16-18 X 1.50 417 312-106-520N Elbow, ½NPT (replaces 312-106-520) 2


18 312-112-520N Elbow, ½NPT (replaces 312-106-520) 2312-112-542N Elbow, ½NPT (replaces 312-106-542) 2312-112-552N Elbow, ½NPT (replaces 312-106-552) 2

23* 518-138-520 Manifold (none required)518-138-520E Manifold (none required)518-138-542 Manifold (none required)518-138-542E Manifold (none required)518-138-552 Manifold (none required)518-138-552E Manifold (none required)


37 115-144-305 Bracket, Free Standing 2(replaces 115-140-115)

115-144-306 Bracket, Free Standing 2(replaces 115-140-115)

38 171-068-115 Capscrew, Flanged 5/16-18 X 1.63 8171-068-308 Capscrew, Flanged 5/16-18 X 1.63 8


SAFE AIREXHAUSTDISPOSALAREA

PUMP INSTALLATION AREA

1/2" DIAMETER AIR EXHAUST PIPING

1/2" DIAMETER AIREXHAUST PIPING

1/2" DIAMETER AIREXHAUST PIPING

MUFFLER

LIQUIDLEVEL

SUCTIONLINE

LIQUIDLEVEL

SUCTIONLINE

MUFFLER

MUFFLER

PUMPING HAZARDOUS LIQUIDSWhen a diaphragm fails, the pumped

liquid or fumes enter the air end of thepump. Fumes are exhausted into thesurrounding environment. When pumpinghazardous or toxic materials, theexhaust air must be piped to anappropriate area for safe disposal. Seeillustration #1 at right.

This pump can be submerged if thepump materials of construction arecompatible with the liquid being pumped.The air exhaust must be piped abovethe liquid level. See illustration #2 atright. Piping used for the air exhaust mustnot be smaller than 1/2" (2.54 cm)diameter. Reducing the pipe size willrestrict air flow and reduce pumpperformance. When the pumped productsource is at a higher level than the pump(flooded suction condition), pipe theexhaust higher than the product sourceto prevent siphoning spills. Seeillustration #3 at right.

CONVERTING THE PUMP FORPIPING THE EXHAUST AIR

The following steps are necessary toconvert the pump to pipe the exhaustair away from the pump.

Use a #8 Torx or flat screwdriverto remove the four self-tapping screws(item 1-J) (Plastic Valves). Use a Phillipsscrewdriver to remove four machinescrews (item 1-I) (Aluminum Valves).

Remove the muffler cap and muffler.The air distribution valve body has 3/8"NPT threads for installation of alternatemesh or sound dampening mufflers orpiped exhaust.

IMPORTANT INSTALLATION NOTE:The manufacturer recommends

installing a flexible hose or connectionbetween the pump and any rigidplumbing. This reduces stresses on themolded plastic threads of the air exhaustport. Failure to do so may result indamage to the air distribution valve body.

Any piping or hose connected to thepump’s air exhaust por t must bephysically supported. Failure to supportthese connections could also result indamage to the air distribution valve body.

CONVERTED EXHAUST ILLUSTRATION

Illustration #1

Illustration #2

Illustration #3


PULSE OUTPUT KIT OPTIONThis pump can be fitted with a Pulse Output Kit. This converts the mechanical

strokes of the pump to an electrical signal which interfaces with the RuppTech®

Stroke Counter/ Batch Controller or user control devices such as a PLC.The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution

Valve Assembly or onto the Air Distribution Valve Assembly when the threadedexhaust port or an auxiliary muffler is being used.

See the individual kits listed on the Pump Repair Parts List for further information.

Pulse Output Kit Drawing

Exhaust Port or AuxiliaryMuffler Setup Integral Muffler SetupPulse Output Kit

Pulse Output Kit

Adapter Plate

Muffler Cap

Documents

s05 nonmetallic toc page dl2 revc - file.yizimg.comfile.yizimg.com/4338/2005421149218283079797.pdf · 520-211-000 2/04 Rev C Model S05 Non-Metallic Design Level 2 Page 1 Buna: General