S Eco-44 Wood blocking - Product guidE Exploded Product ...€¦ · Eco-44 Wood blocking - Product guidE Low-S L ope App L ic A tion S Exploded Product View/b.o.M. – 1 installation

Eco-44 Wood blocking - Product guidE Lo

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cut Sheets – 3Specifications – 4

test data – 5Price list – 6

Eco-44 Wood Blocking – Product Guide

1.1877-859-3947 Committed to the Support of Renewable Energy © EcoFasten Solar® All content protected under copyright. All rights reserved. 11/01/2012

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rExploded Product View, Bill of Materials

Required Tools

Materials Needed for Assembly

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ITEM NO. PART NUMBER DESCRIPTION QTY.

1 B-Deck_NTS 1

2 FoamInsulation_6x6Cutout 1

3 WoodBlocking_2x6x6 1

4 OMG-4 6

5 EF-SS-44_BasePlate 1

6 OMG-2 4

7 P-6-CSK 1

9 TopFlashing 1

9 HARHS10 #10 Hose Clamp 1

10 C-102-6 1

12 HBOLT 0.3750-16x1.25x1.25-N 3

12 PEM HFH-0616-16 X--S 1

13 Grommet_C-102-6 1

14 HNUT 0.3750-16-D-N 2

15 Preferred Narrow FW 0.375 1

SHEET 1 OF 1SCALE: 1:10 1/16/2012

MATERIAL:

289 Harrel StreetMorrisville, VT 05661

Toll Free Phone 1.877.859.3947Toll Free Fax 1.888.766.9994web www.ecofastensolar.com

e-mail [email protected]

Eco-44-6 WoodBlocking

Assembly

Item No. Description of Material/Part Quantity

1 Structural Steel Roof Deck By Others

2 Insulation By Others

3 Membrane By Others

4Wood Blocking (Thickness TBD) (6” x Span 2 high ribs, use level)

By Others

5 Eco-44 Base Plate 1

6 Fastener (length to be determined) 4

7 P6-CSK (1-1/4” O.D.) 1

8 Pipe Flashing with 1” Boot (Must match roof material) By Others

9 Stainless Steel Hose Clamp By Others

10 C-102-6 Bracket 1

11 Hardware (3/8” bolt and nut) 2

12 Hardware (3/8” bolt and washer) 1

Eco-44 Wood blocking – Product guide


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rinstallation instructions

1. determine the locations needed for the Eco-44 brackets.

2. Place base plate (#5) on finished roof deck material.

3. trace around the base plate (#5) adding a one inch perimeter to the base plate dimensions. note: it may be helpful to make a tracing template to speed this process.

4. Set base plate (#5) aside.

5. using a utility knife or scissors cut roof membrane from corner to corner diagonally across the area marked in step three to form an “X”. this will allow the installer to fold the resulting four triangular shapes of roof membrane back to expose the insulation below.

*depending on the roof substructure, step six has two basic variations.

6. cut out a section of the insulation equal to the hole cut in the roof membrane in step five to expose the supporting substructure.

A. if the substructure is wood, gypsum, or concrete install wood blocking (#9) to fill the void created by removing the insulation.

b. if the substructure is structural steel decking the installer will need to enlarge the opening in the membrane and remove enough insulation to allow the wood blocking to be fully supported on at least two of the high points of the corrugation. the dimensions of the wood blocking (#4) and the opening in the membrane will vary depending on the amount of insulation that needs to be removed to allow for a properly supported wood block.

7. Fill any voids around wood blocking (#4) in a manner that is approved by the roof membrane manufacturer to prevent thermal bridging.

8. lay the four triangular roof membrane flaps back down over the wood block (#4).

9. replace base plate (#5) over the roof membrane flaps and secure it to the wood blocking using four fasteners (#6).

10. install standoff (#7) by threading the post onto portion of the stud. torque to 50 inch-pounds.

11. install acceptable roof membrane manufacturer’s plumbing / vent stack (#8) over standoff (#7).

12. Secure stainless steel pipe clamp (#9) around top of plumbing vent stack flashing (#8) with roof membrane manufacturer’s acceptable sealant, if required. it may be necessary to trim the flashing so that it is flush with the top of the standoff.

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1 B-Deck_NTS 1



4 OMG-4 6


6 OMG-2 4

7 P-6-CSK 1

9 TopFlashing 1


10 C-102-6 1

12 HBOLT 0.3750-16x1.25x1.25-N 3

12 PEM HFH-0616-16 X--S 1


14 HNUT 0.3750-16-D-N 2


SHEET 1 OF 1SCALE: 1:10 1/16/2012

MATERIAL:





Assembly

Eco-44 Wood blocking – Product guide cut Sheets: base Plate EF-44-SS


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SECTION A-A SCALE 1 : 1

SHEET 1 OF 1SCALE: 1:1 1/26/2011

MATERIAL:



e-mail [email protected] STAINLESS

EF-SS-44



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rcut Sheets: P-6-cSk

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6"

1 1/4"

5/16" 1 1/2" 3/8-16 UNC 1 3/8"

5/16" 1 1/2 3/8-16 UNC 1 3/8"

7/8" X 82°

SHEET 1 OF 1SCALE: 1:2 1/13/2012

MATERIAL:




P-6-CSK

6000 Series Aluminum



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rcut Sheets: bracket options c-102-6

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3 1

/4"

6"

5 1/8"

RUBBER GROMMET

2" 2 3/4"

1 1/2"

1 1

/2"

1 1/2"

1 1

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3/8" THRU

1 3/16"

3"

1 1/2"

1 3/16"

1 1/2"

2X

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1 1

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SHEET 1 OF 1SCALE: 1:2 1/16/2012

MATERIAL:




C-102-6

6000 Series Aluminum

cut Sheets: bracket option Sl-102-6Eco-44 Wood blocking – Product guide


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1/2" 3

1/16

"3

5/8" 5

1/4"

2"

13/32"

1"

5/8"1 7/8"

7/16

"3"

6"

3/8"

A

L6 Extrusion

45.00°

90.00°

R.01

R.01 R.01

7/16" 5/16"

1/1

6"

1/1

6"

DETAIL A SCALE 2 : 1

SHEET 1 OF 1SCALE: 1:2 6/13/2012

MATERIAL: 6000 Series Aluminum

SL-102- 6

SHEET 1 OF 1SCALE: 1:2 6/13/2012

MATERIAL:






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rSpecifications

PART 1 – GENERAL

1.1 SUMMARYA. Work includES 1. Eco-44 solar attachment bracket that

attaches directly to the roof deck. 2. Provide appropriate bracket and fasteners

for the roof system.

b. rElAtEd SEctionS 1. Section 07600: Flashing and Sheet Metal 2. Section 07500: Membrane roofing 3. division 1: Administrative and procedural

requirements 4. division 7: thermal and Moisture Protection

1.2 SYSTEM DESCRIPTIONA. coMPonEntS: 1. Eco-44 system consists of aluminum bracket

and stainless steel base plate. 2. Fasteners A. to be of metal compatible with base plate. b. Fasteners should be selected for

compatibility with the roof deck c. Fastener strength should exceed or be equal

to that of the allowable load of the system. See test data at www.ecofastensolar.com

3. Sealant (if required by roof manufacturer): to be membrane roof manufacturer approved.

4. Plumbing boot flashing of appropriate size and material and method of installation to meet roof manufacturer’s requirement for proper flashing.

5. Stainless steel pipe clamp

b. dESign rEQuirEMEntS: 1. bracket spacing to be recommended by project

engineer. 2. install a minimum of four fasteners per base plate. 3. it is important to design new structures or

assess existing structures to make sure that they can withstand retained loads.

1.3 SUBMITTAL A. Submit manufacturer’s written specifications.b. Submit standard product cut sheets.c. Submit installation instructions. d. Submit product specific load test data,

showing ultimate and allowable load values.

1.4 QUALITY ASSURANCE installer to be experienced in the installation of specified roofing material for not less than 5 years in the area of the project.

1.5 DELIVERY / STORAGE / HANDLING inspect material upon delivery. notify manufacturer within 24 hours of any missing or defective items. keep material dry, covered, and off the ground until installed.

PART 2 - PRODUCTS

2.1 MANUFACTUREREcoFasten Solar ® 289 Harrel Street, Morrisville, Vt 05661 (877) 859-3947 www.ecofastensolar.com

2.2 MATERIALSA. Attachment bracket 6000 Series Aluminum

required: P-6-cSk options: (choose one) 1. c-102-6 2. Sl-102-6 3. custom

b. base Plate is 11 gauge material thickness. 304 Stainless Steel with one 3/8” 304 stainless steel screw welded into embossed countersink.

c. Fasteners (may be supplied by others) to be compatible with chosen roof application and meet specified pull out values as shown in load test data.

d. Wood blocking of appropriate size and thickness to support base without splitting.

E. Plumbing boot, (may be supplied by others) to be compatible with roofing material,roofing material manufacturer’s acceptable installation technique, and of an acceptable size to meet roof manufacturer’s specifications.

F. 1-1/4” i.d. Aluminum Post: Series 6000 aluminum with 3/8-16” threaded hole in one end, countersink in opposite end.

g. Stainless steel pipe clamp - 1-1/4” adjustable (supplied by others)

2.3 FINISH – Mill Finish

PART 3 - EXECUTION

3.1 EXAMINATIONA. Substrate: inspect structure on which brackets

are to be installed and verify that it will withstand any additional loading that may be incurred.

b. notify general contractor of any deficiencies before installing EcoFasten Solar brackets.

c. Verify that roofing material has been installed correctly prior to installing solar attachment brackets.

3.2 INSTALLATIONA. comply with architectural drawings and project

engineer’s recommendations for location of system. comply with Manufacturer’s written installation instructions for installation and layout.



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rtest data: c-102-6

Engineer’s test report - c-102-6-b-44 bracket Page 1




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rtest data: c-102-6





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rtest data: c-102-6




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rtest data: load test

Load Test Report (for reference only)

Machine: universal or tensile testing machine with a capacity of 5,000 lbs or more. AStM E74 certified load cell and display to measure load and a dial or electronic indicator accurate to .001” to measure displacement.

Specimen: one solar bracket fastened according to the manufactures installation instructions to a 12”x 12” or larger section of the roof substrate. Sealants, flashings and other roofing materials that have no affect on bracket strength may be omitted from the assembly.

Apparatus: A welded steel structure reinforced as necessary to prevent buckling, warping or twisting while the specimen is under load. the apparatus is securely fastened to the bed of the testing machine.

Setup: Attach the specimen to the apparatus using #14 or #15 self drilling screws in sufficient quantity and spacing so as to prevent failure of the roof substrate prior the failure of the snow guard bracket. Position the apparatus on the test machine bed and connect the load cell to the bracket so that the load is applied as it would be during normal service.

Procedure: Photograph the specimen and apparatus prior to testing. load the bracket slowly with an upward pull until failure. Photograph the specimen after testing. do a minimum of three tests using a new specimen for each test. if after three tests the results are inconsistent, conduct two additional tests.

Failure: Any of the following occurrences shall be considered failure.

A. Fastener failure (fracture or withdrawal).

b. Structural failure of bracket.

Reporting: on the data sheet, record the ultimate load (in pounds) and mode of failure for each test. calculate and record the mean load for all tests conducted. note any unusual observations during testing as well as a description of the specific failure observed for each test. Fill out all requested information on the data sheet.

Test Data

Product: EF-SS-44Substrate: 1 ½” Spruce board

Fastener: 2” olympic XHd

Failure: Any of the following occurrences shall be considered failure.

A. Fastener failure (fracture or withdrawal).B. Structural failure of bracket.

test #ultimate load

(lbs)Mode of Failure

description

1 4452.8 A Fasteners withdrew from board



Mean 4300.7



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Fastener Pull-Out Comparison

to determine the Eco-44 ultimate pull out capacity for your project you will first need to know the single fastener pull out capacity of the fastener you plan to use when fasted in to your roof deck. the best way to determine this is to do an on site pull test. if an on site test is not possible contact the fastener manufacturer and ask for their published pull out data. the estimated Eco-44 ultimate load will be 4 times the single fastener pull out capacity.

(Single Screw Pullout capacity) x 4 = Eco-44 ultimate Pullout capacity (no safety factor)

For example: Fastener = triangle #14-13 concealer

roof deck = 5/8” cdX Plywood

Single Fastener ultimate Pullout capacity in 5/8” cdX Plywood = 483 lbs

Eco-44 Estimated ultimate Pullout capacity = 483 lbs x 4 = 1546 lbs

this process determines the expected ultimate load; appropriate safety factor must still be applied. Each plate must be fastened with four fasteners.



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rtest data: leak test

Leak Test Report

EcoFasten Solar® tested the EcoFasten roof mount system so you can be sure your roof penetrations won’t leak, even when under standing water.

A paper towel was inserted above and below the base plate in this mock installa-tion to provide a visual indication if any of the green water leaks past the flashing. the membrane is a 45mil reinforced EPdM from carlisle.

our test apparatus encapsulates the entire bracket and seals against the membrane flashing which allows us to flood the bracket and pressurize the system.



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rtest data: leak test

Leak Test Report

the apparatus is pressurized to 30psi and left to stand for over 10 minutes. this is equivalent to nearly 70ft of standing water. the green water leaks past the flashing. the membrane is a 45mil reinforced EPdM from carlisle.

the patented compression fitting between the cone shape of the base plate and the countersink in the bracket makes the EcoFasten system water tight. Water finds its way between the bracket and membrane but stops at the base of the compression fitting and can go no further.

neither of the paper towels shows any indication of leaking. the EcoFasten system is 100% water tight.

Eco-44 Wood Blocking – Product Guide


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List cost of assembly shown aboveEF-44-SS Stainless steel $ 9.12XHD004B 4: 4” length fasteners $ 1.72P-6-CSK includes one 3/8-16 x 1” bolt and

stainless washer $ 6.49C-102-6 includes two 3/8-16 x 1-1/4” bolts

and flange nuts $15.70

$33.03

Base Plate - required, includes one 3/8” ID bonded washer and one 3/8” hex nut (No. 11,12 in illustration) EF-44-SS Stainless steel (shown) $ 9.12

Fasteners OMG XHD: #15 self drilling, phillips drive XHD002B 2” length $ 0.26XHD003B 3” length $ 0.32XHD004B 4” length (shown) $ 0.43XHD005B 5” length $ 0.56XHD006B 6” length $ 0.73

Standoff - required to maintain most membrane roof warranties P-6-CSK includes one 3/8-16 x 1” bolt and

stainless washer (shown) $ 6.49

Pipe Boot Flashing - Must match roof manufacturer and roof type; to be supplied by others

Pipe clamp - To be supplied by others

Attachment Brackets - optional, used to bring the attachment point closer to the roof surfaceC-102-6 includes two 3/8-16 x 1-1/4” bolts

and flange nuts (shown) $15.70SL-102-6 includes two 3/8-16 x 1-1/4” bolts

and flange nuts (use with P-6-CSK only) $13.94

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1 B-Deck_NTS 1



4 OMG-4 6


6 OMG-2 4

7 P-6-CSK 1

9 TopFlashing 1


10 C-102-6 1

12 HBOLT 0.3750-16x1.25x1.25-N 3

12 PEM HFH-0616-16 X--S 1


14 HNUT 0.3750-16-D-N 2


SHEET 1 OF 1SCALE: 1:10 1/16/2012

MATERIAL:





Assembly

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Documents

S Eco-44 Wood blocking - Product guidE Exploded Product ...€¦ · Eco-44 Wood blocking - Product guidE Low-S L ope App L ic A tion S Exploded Product View/b.o.M. – 1 installation