S&-1200 Step 7 V11 Updates_1

Confidential / © Siemens Industry, Inc. 2010 All rights reserved.Page 1 Date AuthorDate AuthorPage 1

Siemens Industry, Inc.Industry Automation Overview Presentation for:S7-1200 Recent Developments and FW2 Innovations

© Siemens AG 2011. All rights reserved.

Confidential / © Siemens Industry, Inc. 2010 All rights reserved.Page 2

S7-1200: Three Areas of Innovation

1. System Architecture Unified hardware, HMI, networking and development software

– eliminating barriers of interoperability between common automation devices

Common “Core Intelligence” for integrated automationin the Compact Controller class

85.32Input value

Progress

Input

Searching point of inflexion …Status

%

85.32Output value

Output

manual

%

Optimization

75.00Setpoint value %

Start tuning

Use last settings

Abort tuning

Start measurement Stop measurement

34.05Input1

100.00Output1% % Setpoint1

62.00% Time1

3780ms

3500 4500 5500 6500ms

40

50

60

Measurecycle

Upload

%

58.05Input2


62.00% Time2

6990ms

1000 ms

40

50

60

%

40

50

60

%

Startup tuning Tuning in run85.32

Input value

Progress

Input


%

85.32Output value

Output

manual

%

Optimization


Start tuningStart tuning

Use last settingsUse last settings

Abort tuningAbort tuning

Start measurementStart measurement Stop measurementStop measurement

34.05Input1


62.00% Time1

3780ms

3500 4500 5500 6500ms

40

50

60

Measurecycle

Upload

%

58.05Input2


62.00% Time2

6990ms

1000 ms

40

50

60

%

40

50

60

%

Startup tuning Tuning in run

One Software- Common editor Engineering Station

- Instant On connectionsBuilt-In Specialty Functions- Loop Tune, Motion, Etc.



2. Hardware Innovation Integrated Ethernet, Analog I/O, Motion Control I/O, with Scalable Expansion

– eliminating the need for additional hardware; reducing space and cost

Compatible interfaces for Easy Integration, Startup and Reduced Cost

Built-inEthernet

RemovableDouble-Stack

Terminals

Up to 3 Specialty Modules Up to 8 Signal Module

1 Signal Board

Front panelSignal Board

SD MemoryCard



3. One Software – One User Program: Controller, HMI, Networking

New Step 7 Basic: An Integrated Automation development software specifically for the Compact Controller class

Online functionsGeneralControl panel

Commissioning

Commissioning

Enabled

Referenced

Axis error

Axis status

99.0 mm/s

Drive status

Ready

Drive error

Speed:

Setpoints

100.0

Positive hardware limit switch activeLast error:

Position:

Actual values

250.0 123.68 mm

Enable

Take manual control

Acknowledge

Jog forwardsJog backwards

Start positioning Start referencing STOP

20.0 mm

1240.0 mm Upper position limit:

Lower position limit:

of Axis: Axis_1

Online functionsGeneralControl panel

Commissioning

Commissioning

Enabled

Referenced

Axis error

Axis status

99.0 mm/s 99.0 mm/s

Drive status

Ready

Drive error

Speed:

Setpoints

100.0

Positive hardware limit switch activeLast error: Positive hardware limit switch activeLast error:

Position:

Actual values

250.0 123.68 mm 123.68 mm

Enable

Take manual controlTake manual control

Acknowledge

Jog forwardsJog backwards

Start positioning Start referencing STOP

20.0 mm 20.0 mm

1240.0 mm 1240.0 mm Upper position limit:

Lower position limit:

of Axis: Axis_1

85.32Input value

Progress

Input


%

85.32Output value

Output

manual

%

Optimization


Start tuning

Uselast settings

Abort tuning

Start measurement Stop measurement

34.05Input1


62.00% Time1

3780ms

3500 4500 5500 6500ms

40

50

60

Measurecycle

Upload

%

58.05Input2


62.00% Time2

6990ms

1000 ms

40

50

60

%

40

50

60

%

Startup tuning Tuning in run85.32

Input value

Progress

Input


%

85.32Output value

Output

manual

%

Optimization


Start tuningStart tuning

Uselast settingsUselast settings

Abort tuningAbort tuning

Start measurementStart measurement Stop measurementStop measurement

34.05Input1


62.00% Time1

3780ms

3500 4500 5500 6500ms

40

50

60

Measurecycle

Upload

%

58.05Input2


62.00% Time2

6990ms

1000 ms

40

50

60

%

40

50

60

%

Startup tuning Tuning in run

I/O Config

Logic

HMI Config

Motion

PID Tuning

Networking

Central Navigation Portal


S7-1200 – Top 5 Selling Points

1. One Programming Software – One User Program for Logic, HMI, Networking- Reduced engineering time/cost, easier to maintain, easier to reuse.

2. Extensive Built-in hardware capabilities (Ethernet, Analog Inputs, Motion Control I/O, SD memory interface)- Reduced need for additional specialty modules, smaller footprint, lower cost

3. Complete program documentation downloaded to the CPU- Offline program not required to see documentation, easier maintenance

4. Best Performance/Price value $$ controller in its class- Includes Ethernet, Analog Inputs, Motion Control I/O, at no additional charge

5. Global product line – Worldwide approval and acceptance across the industry- Designed on S7 Core Technologies; future proof, sustainable, easy to standardize and benefit.


SIMATIC S7-1200 Compact Controller

Modular space-saving controller for small automation systems that require either simple or advanced functionality for logic, HMI and networking.

Compact Controller, HMI, Networking in One Software

Innovation Details

Introduction

Limitations & Updates

Confidential / © Siemens Industry, Inc. 2010 All rights reserved.

SIMATIC S7-1200

SIMATIC S7-1200



S7-1200 V10.5 Capabilities…

ACFeature V10.5

High-Density Analog I/O modules Dec 2009

Temperature (RTD/Thermocouple) modules Jul 2010

AC-Inputs NO

E-Mail, Web Server NO

PROFIBUS Master / Slave NO

Every download erases all data “Cold Start” NO

Data Logging to a load memory (.CSV Format) NO

Text Display (TD) compatibility NO

Modbus TCP Library NO

S7-1200 Command Table (BMC) NO

Structured Control Language (SCL) NO

Bumpless Runtime Edits NO

ASi, SIWAREX modules NO

Recipes NO

FTP NO


S7-1200 V10.5 Capabilities…+ V11 Launch… +Roadmap

ACFeature V10.5 Roadmap

High-Density Analog I/O modules Dec 2009 …more

Temperature (RTD/Thermocouple) modules Jul 2010 …more

AC-Inputs NO V11

E-Mail, Web Server NO V11

PROFIBUS Master / Slave NO V11

Every download erases all data “Cold Start” NO V11

Data Logging to a load memory (.CSV Format) NO V11

Text Display (TD) compatibility NO V11

Modbus TCP Library NO V11 SP1

S7-1200 Command Table (BMC) NO V11 SP1

Structured Control Language (SCL) NO V11 SP2

Bumpless Runtime Edits NO V11 SP2

ASi, SIWAREX modules NO V12

Recipes NO V12

FTP NO V13


V10.5 Development Highlights…High Density Analog I/O Modules

High Density Analog Modules

Analog Input module SM1231 8 x AI Resolution: 13 bit Width: 45mm

Analog Output Module SM1232 4 x AO Resolution: 14 bit Width: 45mm


V10.5 Development Highlights… 4 Channel Temperature Modules

RTD / TC Input Modules

RTD module SM1231 RTD 4 AI Resolution: 15 bits + sign Width: 45mm

TC Module SM1231TC 4 AI Resolution: 15 bits + sign Width: 45mm

…more options with V11…!


V10.5 Development Highlights… 6 x New digital signal boards – 200kHz

6x New Signal Boards add the ability to…

…add additional DC I/O to the CPU without changing the overall dimensions

…add 2 Pulse Output channels on Relay Output CPU models using either PTO or PWM requirements

…have additional High Speed Counters (HSCs) on the smaller CPUs (1211C, 1212C)

…implement HSCs up to 200kHz (single phase) and 160kHz (quadrature phase)

1) SB 1221 DC 200kHz, 4x 5VDC input 200kHz

2) SB 1222 DC 200kHz, 4x 5VDC output 200kHz

3) SB 1223 DC 200kHz, 2x 5VDC input 200kHz / 2x 5VDC output 200kHz

4) SB 1221 DC 200kHz, 4x 24VDC input 200kHz

5) SB 1222 DC 200kHz, 4x 24VDC output 200kHz

6) SB 1223 DC 200kHz, 2x 24VDC input 200kHz / 2x 24VDC output 200kHz


V10.5 Development Highlights… Signal Module Expansion Cable

Scalable and Flexible Design

With the 2 meter Signal Module Expansion Cable, it is possible to mount the CPU and Signal Modules on two separate rows.

- Reduces enclosure footprint.


V11 Innovations…Industrial Communication

… to satisfy all your networking requirements

Point-to-Point,USS, Modbus RTU

GPRS


V11 Innovations…Industrial Communication

Open communication at every level

The S7-1200 provides a variety of communication options to satisfy all your networking requirements.

PROFINET

PROFIBUS

Point-to-Point (PtP) Communication

Universal Serial Interface (USS)

Modbus RTU

Modbus TCP/IP

Telecontrol Communication


V11 Innovations…PROFINET

PROFINET communication

The S7-1200 CPU can communicate… with a programming device

with HMI devices

Using the Open user communication and Distributed I/O instructions, the S7-1200 CPU can communicate… with other S7 CPUs

with PROFINET I/O devices (e.g. ET 200 and SINAMICS)

with other PROFINET CPU devices using Basic Services (messaging)

and with devices using standard TCP communications protocols - TCP, ISO on TCP and UDP

PROFINET


V11 Roadmap…PROFINET

PROFINET communication

The PROFINET interface on the S7-1200 CPU supports the following simultaneous communication connections:

3 connections for HMI to CPU communication

1 connection for programming device to CPU communication

8 connections to TCP Open Comm. 8 connections for active

communication using the open user communication and distributed I/O instructions

3 connections for passive communication using the S7 communication instructions


V11 Innovations…PROFIBUS

PROFIBUS communication

Together with the PROFIBUS Master and Slave communication modules, the S7-1200 CPUs supports the PROFIBUS communication standard.

Communication Modules CM 1242-5 PROFIBUS Slave CM 1243-5 PROFIBUS Master

PROFIBUS Communication 1 x 9-pin D-sub female connector

1 x 9-pin D-sub female connector



PROFIBUS DP

PROFIBUS DP Master

The S7-1200 PROFIBUS Master CM 1243-5 communication module supports the following simultaneous communication connections:

3 connections for HMI to CPU communication

1 connection for programming device to CPU communication

16 connections to PROFIBUS slaves using the distributed I/O instructions(i.e ET 200 and SINAMICS) 1

3 connections for passive communication using the S7 communication instructions

1 the hardware configuration must be initially downloaded with the Step7 User program using the integrated PROFINET interface or a SIMATIC Memory Card



PROFINET

PROFIBUS DP

PROFIBUS DP Slave

With the PROFIBUS DP Slave communication module CM 1242-5, the S7-1200 can communicate as an intelligent DP slave with any PROFIBUS DP master.


V11 Innovations…Communication resources S7-1200

16 slave connections

PROFIBUS PROFINET

1 PG connection (STEP 7 Basic)

3 OP connections (Panels, SCADA, etc.)

3 S7-connections (with PROFIBUS Master module)

8 Open Ethernet Comm. (T-Blocks)

8 PROFINET IO devices

PROFIBUS Master/Slave

ET200S

S7-1200

ET200S

S7-1200PROFINETController


V11 Innovations…Modbus Updates

Modbus RTU and TCP communication

Together with the Modbus instructions the S7-1200 can communicate as a Modbus master or slave with devices which support the Modbus RTU and Modbus TCP protocols.

The Modbus instructions can be used to communicate with multiple devices through either the CM 1241 RS232 or the CM 1241 RS485 serial communication modules for Modbus RTU, or using the built-in Ethernet port for Modbus TCP (libraries in SP1).

PROFINET

Modbus RTU or TCP


V11 Roadmap…GPRS

Telecontrol communication

Together with the GPRS communication processor, the S7-1200 CPU supports simple telecontrol applications for monitoring and control of distributed stations using general packet radio service (GPRS).

Communication Processor CP 1242-7 GPRS

GPRS Communication 1 x SMA antenna connector 1 x SIM card slot


V11 Roadmap…GPRS

Telecontrol communication

With the GPRS communication processor CP 1242-7, the S7-1200 can remotely communicate…

with the central control station

with other remote stations

with mobile devices (SMS)

with a programming device (Teleservice)

and with other communication partners using open user communication based on UDP


V11 Roadmap…High Density Temperature Modules, RTD / TC

Signal Modules SM 1231 RTD

Analog Input AI 8 x RTD x 16 Bit Types: Platinum (Pt), Copper (Cu), Nickel (Ni & LG-Ni) or

Resistance

Signal Modules SM 1231 TC

Analog Input AI 8 x TC x 16 Bit Types: J, K, T, E, R&S, N, C,

TXK/XK(L) Voltage range: ± 80 mV

8x RTD8x TC


V11 Roadmap…120/230 VAC Input Module!

Signal Modules SM 1223 AC/RLY

Digital Input / Output DI 8 x 120/230 V AC DO 8 x RLY 30 V DC / 250 V AC 2 A


V11 Roadmap…Communication Board

Communication Signal Board

With the Communication Signal Board, you can cost effectively “customize” the CPU with additional functionality without affecting the amount of panel space required.

The Communication Board provides an additional RS485 communication interface

Communication Boards CB 1241 RS485

Serial Communication 1 x 6 terminal screw connector


Signal Boards SB 1231 AI SB 1231 RTD SB 1231 TC

Analog Input AI 1 x 12 Bit ± 10 V DC, ± 5 V DC,

± 2.5 V DC or 0-20 mA

AI 1 x RTD x 16 Bit Type: Platinum (Pt)

AI 1 x TC x 16 Bit Types: J, K

Voltage range: ± 80 mV

V11 Roadmap…New Analog / TC / RTD Signal Modules


KP300 Basic Mono PN: Panel inside the Basic Line Key Panel (= KP) Profinet interface Basic Line functionality High resolution Graphic display 3,6“

(240 X 80 Pixels : Dot 0,35 mm²) Free selectable color LED-backlight

(white, green, red, yellow) The customer can select the color he wants to use as standard backlight color These colors can be assigned to alarm Classes (system, users*)

Numeric Keypad with new intuitive alphanumerical entry (Cell phone) WinCC Basic V11.0

Target markets Text displays and Graphic displays <4“ esp. for S7-1200 Successor of TDs (TD100C, 200/C, 400C series, OP 73, OP 73micro)*available with WinCC V12.0

V11 Roadmap…The KP300 Basic – Next generation of text display


V11 Support…New Instructions and Software Features

Calculate Block

Simple Math Expressions

CALC block – parentheticalmath tool

Competes with Rockwell“Compute” box

Fixed Cold Start on Download No “Cold Start” by default on download

Existing data values are unchangedafter download

Support in firmware after 1.02



Implicit Data Type Convertion Automatic conversion of data types to match the Output

(i.e. INT to Real)

Available on all Math instructions

Separate data type conversion instructions not necessary

INTReal

Real

ADDReal

Automatic conversion

Automaticconversion



Indirect addressing directly in LAD and FBD Write and Read to an array in LAD and FBD directly

Separate FieldWrite and FieldRead instructions not necessary

Brackets [“..”] signifies indirect address

Format: Data block.variable [„control_variable“]

Example:

“Field_Data”.Numbers[“i”]

i := INT (MW10)


V11 Roadmap…Integrated Technology and Diagnostics

PID control

For simple process control Tools for configuration and

commissioning are provided within the STEP 7 Basic engineering system for the “PID controller” technological object

PID instructions are used in the user program to configure PID controllers with both manual and self-tuning capabilities

The PID compact instruction is used for regulating the duty cycle of a solid-state contactor or the speed of an inverter

The new PID 3-Step instruction is used for regulating the position of a valve or actuator



3-step controller – PID_3Step

1

0

-1

70°C 20°C50°C

Set point: temperature

Pot

- +

Sensor: temperature

Sensor: lower and upper limit

Actuator: Open and Close 50°C

Umax

-Umax

Open

Off

moreoffless

forwardsoffbackwards

Close



Data Logging

For storing run-time data values in continuous log files

DataLog instructions are used in the user program to create the data log files.

The data log files are stored in CPU flash memory (load memory) and the data is organized in standard CSV format.*configurable SD memory card storage for data beyond load memory.

It is possible to copy the data log files from the CPU memory using the built-in Web server or by removing the memory card and inserting it into a standard SD (Secure Digital) slot on a PC.



Web server

For accessing information about the CPU and process data within the CPU

A Standard Web page is included that can be accessed from a PC using any Web browser.

Support is provided for creating user-defined Web pages that can access CPU data. The development of these pages can be done using standard HTML authoring tools.



SCL Programming (coming in SP2)

Complete SCL language support

Embed complex algorithms withina PLC program

Complete Indirect Addressingwithin an array capability

Text based language support for theS7-1200 (no STL planned)

Migrate high-level C/C++/C#to SCL for usage in a PLC

Full library deployment and security features


V11 Roadmap…FW and SW compatibility

- Monitoring and upload only with TIA Portal version, the download to S7-1200 was performed with- Monitoring and upload of S7-1200 includes complete symbolic which was parameterized- TIA Portal V11 supports using global constants in S7-1200 with FW V1 and V2

TIA PortalV10.5

TIA PortalV11

S7-1200 with FW V1 or V2 S7-1200 with FW V1 or V2


SIMATIC S7-1200Starter Kit

S7-1200 Starter Kit 6ES7212-1BD31-4YB0$440

SIMATIC CPU 1212C AC/DC/RLY FW2 SIM 1274 – 8 position Digital Input Simulator SIMATIC IE TP Cord 2m, Screwdriver, TANOS case SIMATIC STEP 7 Basic V11 S7-1200 System Manual CD & Getting Started Guide CD

S7-1200 + KP300 Starter Kit 6AV6 651-7HA01-3AA1$475

SIMATIC CPU 1212C AC/DC/RLY FW2 KP300 Basic mono PN SIM 1274 – 8 position Digital Input Simulator SIMATIC IE TP Cord 2m, Screwdriver, TANOS case SIMATIC STEP 7 Basic V11 S7-1200 System Manual CD & Getting Started Guide CD

S7-1200 + KTP400 Starter Kit 6AV6 651-7AA01-3AA1$520

SIMATIC CPU 1212C AC/DC/RLY FW2 KTP400 Basic mono PN SIM 1274 – 8 position Digital Input Simulator SIMATIC IE TP Cord 2m, Screwdriver, TANOS case SIMATIC STEP 7 Basic V11 S7-1200 System Manual CD & Getting Started Guide CD

S7-1200 + KTP600 Starter Kit 6AV6 651-7DA01-3AA1$835

SIMATIC CPU 1212C AC/DC/RLY FW2 KTP600 Basic color PN SIM 1274 – 8 position Digital Input Simulator SIMATIC IE TP Cord 2m, Screwdriver, TANOS case SIMATIC STEP 7 Basic V11 S7-1200 System Manual CD & Getting Started Guide CD

Innovation Details

Introduction


Confidential / © Siemens Industry, Inc. 2010 All rights reserved.

SIMATIC S7-1200Thank you for your attention!

Brian ShebsProduct Manager, Micro-controllers

Siemens Industry, Inc.5300 Triangle ParkwayNorcross, GA 30092Phone: (770) 871-3817

E-Mail: [email protected]

Documents

S&-1200 Step 7 V11 Updates_1