Rydell - · PDF fileFrom world renowned manufacturers, Rydell now ... Ropanyl EM 3/1 00+02 white AS FG Ropanyl EM 3/1 00+02 white M1 AS FG Ropanyl EM 3/1 00+03 l/blue M2 AS FG AM

Process and Conveyor belts

From world renowned manufacturers, Rydell now offers the most comprehensive range of conveyorbelting available to satisfy all industry requirements.

Rydell Industrial (Belting) Co

www.rydell.com.au

Conveyor belt specif icationsStock Range

RyconAn investment in Quality

Rydell

Process and conveyor belting

Product information

Index

Page 1-2....IntroductionPage 3-4....Ammeraal Beltech specificationsPage 5-6....Rycon specificationsPage 7.......Longitudinal and Lateral ProfilesPage 8.......Crowning, design and tolerancesPage 9.......Splice types, specialised beltingPage 10.....TroubleshootingPage 11.....Contact details

IntroductionRydell Industrial (Belting) Co offers the widest selection of light to meduim duty conveyor belting in Australia.

In all industries, many products are transported via conveyor and processing belts. In fact, many of the productsyou see and use daily, could well have been in contact with RYDELL belts before they came to you.

At RYDELL, we are an Australian company servicing all industries across Australia, with the biggest networkacross the country, we offer 24/7 belt replacement to keep your manufacturing plant running around the clock.Our experienced and skilled personnel are on call to service, repair and install the entire range of RYDELL products.

At each of our local offices, our representatives work with every customer to find solutions to their specific requirements. Ourpeople are the most experienced in the industry, and our solid branch network, market segment knowledge and large inventoryis the whole foundation of our innovative and service-oriented organisation.

You’re in good hands when you choose RYDELL to support your conveyor belting and associated products.

We have an engineering division to ensure we have the right solution, the right design and the right selection, giving you peaceof mind for your conveying.

Efficient belts for every market segment

What do airports, food processing plants, paper, cardboard and printing companies, and many other industries have in common?They all transport products on synthetic conveyor and processing belts.

That is why RYDELL offers a huge variety of specific belts for all kinds of market segments. Experienced sales staff leadyou through the specifics of your particular process and will present a variety of belting solutions. Your requirements and uniqueproduct characteristics are taken into account and incorporated in the belt design to achieve the most efficient solution.

RYDELL supply belts and expertise to the following industries:

Food & BeverageLogisticsAirportsPaper and PrintWoodMetal and GlassTobaccoMail processing ........................... and many more

Rydell is a nationally operating solution provider in the conveyor beltingindustry. Our innovative & complete product portfolio is focused on generating maximum client benefits. Our clients, active in a wide range of industries, can depend on us for quality, reliability and the highest possible service level.

1


Product information

www.rydell.com.au


Rycon has been the largest selling range of belting in Australiafor over 30 years. Available in a wide selection of types, the Ryconrange of belting represents outstanding value and performance forall industries. RYDELL are the exclusive suppliers of Rycon belting in Australia.

Ammeraal Beltech is a world leader in conveyor and processing belts, whos full range is available exclusively through RYDELL. The Ammeraal Beltech range of belts is synonymous with qualityand high performance. The brand encompasses global recognisedtypes such as Flexam, Nonex, Ropanyl and Silam. Ammeraal Beltech is a world renowned brand used by many OEM’s and isstocked and serviced by Rydell in Australia.

Uni chain is a world leader in plastic and modular conveyor beltingand slat chain wholly owned by Ammeraal Beltech. RYDELL stockand assemble all the popular plastic modular belts right here in Australia, in a variety of types and module constructions. We also carry excellent stock of uni slat chain, case chain and sprockets.

Cog-Veyor is the strongest positively driven homogenous belt on the market. It has gained an excellent reputation as the most hygienicbelt for direct food contact where cleanliness is of the utmost importance. Cog-Veyor is driven by integral lugs bonded to the underside of the belt which engage in sprockets, just like a plasticmodular belt to give unrivaled performance and positive trackingin these areas.

Chemprene is a major manufacturer of belting and Ziplink, whollyowned by Ammeraal Beltech, RYDELL is the exclusive distributorof Chemprene belts in Australia. They specialise in the manufactureof elastomer belts, as well as the innovative Ziplink types, which have revolutionised the industry with their unique splice techniques

We also provide the following belts:

High temp teflonsand silicones

Wire mesh beltsmade to specifications

Curve conveyor belting

RAPPLON High Performanceflat belts

Please call your nearest branch for professional advice on the best belt for your specific application.

2

Belt Designation Belt DesignationArticleCode

Min Pulley Dia Thickness Weight Carcass ElectrostaticProperties

Food Temp Belt Strength

Conveying Surface

Drive Surface

Stock Width

Prod. Width

Ropanol EM 4/1 00+00 light green FGRopanyl EM 3/1 00+02 white AS FGRopanyl EM 3/1 00+02 white M1 AS FGRopanyl EM 3/1 00+03 l/blue M2 AS FG AMRopanyl EF 4/1 0+02 white M1 AS FGRopanyl EM05 6/1 00+02 white M2 AS FGRopanol EM 6/2 00+00 light blue AS FG NLRopanyl EM 8/2 00+02 light blue M2 AS FGRopanyl EM 6/2 00+02 white AS FGRopanyl EM 6/2 00+02 white M2 AS FGRopanyl EM 8/2 00+02 white M1 FGRopanyl EM 8/2 00+02 dark green M2 AS FG

Flexam EM 4/1 0+05 petrol ASFlexam EX 10/2 0+05 black M2 AS FRNonex EM 8/2 00+05 white AS FGFlexam EX 10/2 0+05 black M2 AS/2.1Pletex EM 10/2 0+30 redFlexam EM 10/2 0+20 petrol ASFlexam EM 15/3 0+20 petrol ASPletex EM 15/3 0+30 red

Silam EM 3/1 00+02 white AS FGSilam EM 8/2 00+03 (PVC) white FG

Fabric EC 4/1 00+0 PU naturalFabric EC 9/2 0+0 PU natural FGFabric EC 6/2 00+0 (PU) transparent FGFabric EM 8/2 0+0 white AS FG

Flexam EX 7/1 0+A54 black ASFlexam EX 10/2 0+A54 black ASNonex EM 8/2 00+A18 white AS FGFlexam EX 10/2 0+A32 black ASFlexam EX 10/2 0+A32 black AS FRFlexam EX 8/2 0+P6 black AS FR Rapplon TG E18.20 P5CRopanyl EM 8/2 00+P7 white FGRapplon S09 C

Felt NPF 25 FDA whiteFelt NPF 60 AS black

Pletex EZP 10/1 00+30 RedNitrile BX EZP 10/1 01+C37X (NI) blue

Ropanol EM 4/1 00+00 light green FGRopanyl EM 3/1 00+02 white AS FGRopanyl EM 3/1 00+02 white M1 AS FGRopanyl EM 3/1 00+03 l/blue M2 AS FG AMRopanyl EF 4/1 0+02 white M1 AS FGRopanyl EM05 6/1 00+02 white M2 AS FGRopanol EM 6/2 00+00 light blue AS FG NLRopanyl EM 8/2 00+02 light blue M2 AS FGRopanyl EM 6/2 00+02 white AS FGRopanyl EM 6/2 00+02 white M2 AS FGRopanyl EM 8/2 00+02 white M1 FGRopanyl EM 8/2 00+02 dark green M2 AS FG

Flexam EM 4/1 0+05 petrol ASFlexam EX 10/2 0+05 black M2 AS FRNonex EM 8/2 00+05 white AS FGFlexam EX 10/2 0+05 black M2 AS/2.1Pletex EM 10/2 0+30 redFlexam EM 10/2 0+20 petrol ASFlexam EM 15/3 0+20 petrol ASPletex EM 15/3 0+30 red

Silam EM 3/1 00+02 white AS FGSilam EM 8/2 00+03 (PVC) white FG

Fabric EC 4/1 00+0 PU naturalFabric EC 9/2 0+0 PU natural FGFabric EC 6/2 00+0 (PU) trans FGFabric EM 8/2 0+0 white AS FG

Flexam EX 7/1 0+A54 black ASFlexam EX 10/2 0+A54 black ASNonex EM 8/2 00+A18 white AS FGFlexam EX 10/2 0+A32 black ASFlexam EX 10/2 0+A32 black AS FRFlexam EX 8/2 0+P6 black AS FR Rapplon TG E18.20 P5CRopanyl EM 8/2 00+P7 white FGRapplon S09 C

Felt NPF 25 FDA whiteFelt NPF 60 AS black

Pletex EZP 10/1 0+30 redNitrile BX EZP 10/1 01+C37X (NI) blue

590498579800579809579781525050579891513960577001577950577951577189577391

500408574601575230578491513818500129510328513804

588320 510583

46050146050511736500514

5726925790725752335741225788125104205723951141154504

513076513078

514615560110

(mm)

(mm)

3 6 6 6 8 10 8 14 6 6 14 14

10 60 25 30 50100120130

10 30

6 10 15 20

40 50 25 25 50 40 60 25 60

30100 60 75

0.500.700.700.800.701.101.101.601.501.501.601.60

1.002.502.002.105.304.005.006.50

0.751.80

1.102.401.501.50

1.602.802.402.702.805.302.002.900.90

2.605.50

6.006.30

(kg/m )2

0.400.800.800.800.801.301.201.701.651.651.701.70

1.102.902.302.606.104.605.707.50

0.652.20

0.641.701.401.50

1.503.002.602.202.904.501.802.701.00

1.203.00

6.202.20

MonofilamentMonofilamentMonofilamentMonofilamentFlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

MonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

MonofilamentMonofilament

FlexibleFlexibleFlexibleMonofilament

MonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentFlexibleMonofilamentPolyamide foil

FlexibleFlexible

Spiral FlexibleSpiral Flexible

Non Anti-Static.Anti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticAnti-Static

Anti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticAnti-StaticAnti-StaticNon Anti-Static

Anti-StaticNon Anti-Static

Non-Anti-StaticNon-Anti-StaticNon Anti-StaticAnti-Static

Anti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticNon Anti-Static

Non-Anti-StaticAnti-Static

Non Anti-StaticNon Anti-Static

FDAFDAFDAFDAFDAFDAFDAFDAFDAFDAFDAFDA

FDA

FDAFDAFDAFDAFDAFDAFDA

FDA

FDA

FDA

Rating

-20 to +80-20 to +90-20 to +90-20 to +90 -20 to +90-20 to +90-30 to +90-20 to +90-20 to +90-20 to +90-20 to +90-20 to +90

-15 to +80-15 to +80-15 to +90-15 to +80-15 to +80-15 to +80-15 to +80-15 to +80

-20 to +90-15 to +80

-20 to +80-20 to +80-20 to +90-15 to +80

-15 to +80-15 to +80-15 to +80-25 to +80-15 to +80-15 to +80-20 to +100-30 to +90-10 to +80

-10 to +120-10 to +120

-15 to +80-18 to +121

4 3 3 3 4 6 6 8 6 6 8 8

410 81010101515

3 8

4 9 6 8

710 81010 818 8 9

8 8

1010

TPU ImpregnatedTPU Smooth GlossTPU Smooth MattTPU Smooth MattTPU Smooth MattTPU Smooth Matt TPU ImpregnatedTPU Smooth MattTPU Smooth GlossTPU Smooth MattTPU Smooth MattTPU Smooth Matt

PVC Smooth PVC Smooth Matt PVC SmoothPVC SmoothTPB SmoothPVC SmoothPVC SmoothTPB Smooth

Silicone SmoothSilicone Smooth

Polyester CottonPolyester CottonCotton PolyesterFabric PVC A54 marathon profilePVC A54 marathon profilePVC fine square profilePVC fine rib profilePVC fine rib profilePVC grip face profileNBR ElastomerTPU mini grip profilePolyamide smooth

Tufted PolyesterTufted Polyester

TPB SmoothSupergrip profile

PUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR ImpregnatedLow friction fabricPUR ImpregnatedTPU ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR Impregnated

Low friction fabricLow Noise FabricPUR ImpregnatedLow Noise fabricLow friction fabricLow friction fabricLow friction fabricLow friction fabric

PUR ImpregnatedTPU Impregnated

TPU ImpregnatedLow friction fabricTPU ImpregnatedLow friction fabric

Low friction fabric Low noise fabricPUR ImpregnatedLow Noise fabricLow noise fabricLow noise fabricLow friction PolyesterTPU ImpregnatedPolyamide Smooth

Tufted PolyesterTufted Polyester

Low FrictionLow Friction skim

200020002000200020002000200020002000200020002000

20002000200020001500300030001500

20001500

1829183020002000

20002000200020002000200015001500600

20002000

20001830

200020002000200020002000320020002000200020002000

30003000200020003000300030003000

20003000

1829183020003000

20002000200030002000200015001600600

20802000

20001830

(N/mm at 1% stretch)Flexing Back-flexing

The above information applies at approx 20 degrees Celcius and 65% relative humidity. We endeavor to keep all the information as accurate as possible, but all data is subject to change without notice.

3 10 10 10 15 40 8 50 40 40 50 50 20 80 50 60 50150200130 20 50

6 25 20 20 80 80 50 40 80 50 60 70 60

60200

80120

(mm) (mm)( c )

www.rydell.com.auwww.ammeraal-beltech.com

Flame

Anti-

Flame

Flame

Retardant

Microbial

Retardant

Retardant

Synthetic process and conveyor belting


Product Information

Belt Nomenclature

Nonex EF 10 / 2 A18 + 07 white FG

Ropanyl EM 8 / 2 0 + 02 (PVC) dark green AS FG

123456789

Type of top cover, trade nameType of fabric / constructionTension at 1% elongationNumber of pliesBottom (cover) thickness or profile styleTop (cover) thickness or profile styleInnerlayer if different from top coverColor of the top coverAdditional data

Belt Legend:1. Trade name, Type of cover Ropanol: Polyurethane impregnation, Ropanyl: Thermoplastic polyurethane, Flexam: Polyvinyl chloride - limited oil and grease resistance, Nonex: Polyvinyl chloride - oil and grease resistance, Pletex: Thermoplastic polyblend, Rapplon: Ammeraal Beltech transmission range, Silam: Silicone rubber, Felt: Tufted Polyester, Nitrile: Carboxilated Nitrile.2. Type of fabric EM: Polyester monofilament, EM05: Extra stable polyester monofilament, EF: polyester flexible, EX: Polyester low noise, EC: Polyester cotton EF/M: Stable Polyester, EZP: flexible spiral ziplink. 3. Tension and 1% elongation The force / elongation value mentioned is the force needed for 1% elongation according to ISO 2834. Number of plies The total number of layers of fabric needed to construct the belt5. Bottom cover thickness or profile style6. Top cover thickness or profile style 0: bare, 00: Impregnated, 02: Cover thickness in tenth of mm, P33: Marathon profile, A18: Diamond impression A32: longitudinal lines, P6: Rough top, P5: Cloth structure, P7: Low profile rough top, NL: Non logo, C37X: Supergrip rough top7. Innerlayer Interply construction when different from top cover construction8. Color9. Additional data FG: Food approved, M1& M2: fine matt finish, AS: Anti-static construction, FR: Flame retardant.

Flexam EM 4 / 1 0 + 05 petrol AS

43



Product Information

Belt Nomenclature

Belt Designation

Belt DesignationArticleCode

Min Pulley Dia Thickness Weight Carcass ElectrostaticProperties

Food Temp Belt Strength

Conveying Surface

Drive Surface

Stock Width

Prod. Width

Rycon EXU 12/2 0+00 black

Rycon EFF 8/2 0+0 white FGRycon EFV 8/2 00+08 greenRycon EFV 8/2 00+08 white FGRycon EFV 8/2 A18+08 apple green FGRycon EMV 8/2 0+05 light blue FGRycon EMV 8/2 0+08 black ASRycon EMV 8/2 00+08 blue FGRycon EMV 8/2 00+08 green ASRycon EMV 8/2 00+08 white FGRycon EMV 8/2 A18+08 blue FGRycon EMV 8/2 A18+08 tan AS FG

Rycon EFF 13/3 0+0 white FGRycon EFV 15/3 0+20 white FGRycon EFV 13/3 00+08 greenRycon EMV 13/3 00+08 blue FGRycon EMV 13/3 00+08 green ASRycon EMV 13/3 00+08 tan FGRycon EMV 13/3 00+08 white FGRycon EMV 13/3 A18+08 tan AS FGRycon EMV 26/4 00+15 greenRycon EFV 30/3 00+10 black

Rycon EFR 18/2 0+P6 black Rycon EFR 18/2 0+P6 tanRycon EFR 7/2 0+C52 tanRycon EMV 10/2 0+A32 blackRycon EMV 10/2 0+P6 black AS

Rycon EFN 5/3 00+P6 redRycon EFR 28/3 0+P6 blackRycon EFV 18/3 00+C3 white FG

Rycon 3 Ply Transmission BeltingRycon 4 Ply Transmission Belting

Cog-Veyor 2.5 blue / whiteCog-Veyor 3.5 blue / whiteCog-Veyor 5.0 blue / white

Rycon EXU 12/2 0+00 black

Rycon EFF 8/2 0+0 whiteRycon EFV 8/2 00+08 greenRycon EFV 8/2 00+08 white FGRycon EFV 8/2 A18+08 apple green FGRycon EMV 8/2 0+05 light blue FGRycon EMV 8/2 0+08 black ASRycon EMV 8/2 00+08 blue FGRycon EMV 8/2 00+08 green ASRycon EFV 8/2 00+08 white FGRycon EMV 8/2 A18+08 blue FGRycon EMV 8/2 A18+08 tan AS FG

Rycon EFF 13/3 0+0 whiteRycon EFV 15/3 0+20 white FGRycon EFV 13/3 00+08 green Rycon EMV 13/3 00+08 blue FGRycon EMV 13/3 00+08 green ASRycon EMV 13/3 00+08 tan FGRycon EMV 13/3 00+08 white FGRycon EMV 13/3 A18+08 tan AS FGRycon EMV 26/4 00+15 greenRycon EFV 30/3 00+10 black

Rycon EFR 18/2 0+P6 blackRycon EFR 18/2 0+P6 tanRycon EFR 7/2 0+C52 tanRycon EMV 10/2 0+A32 blackRycon EMV 10/2 0+P6 black AS

Rycon EFN 5/3 00+P6 redRycon EFR 28/3 0+P6 blackRycon EFV 18/3 00+C3 white FG

Rycon 3 ply Transmission BeltingRycon 4 ply Transmission Belting

Cog-Veyor 2.5 blue / whiteCog-Veyor 3.5 blue / whiteCog-Veyor 5.0 blue / white

(mm)

(mm)

40

25 40 40 80 40 40 40 40 40 80 80 100150100100100100100150150200

100 100 75 80 50 75 150 80

75100

100150250

2.40

1.802.302.303.102.302.302.302.302.303.103.10

3.004.503.303.303.303.303.304.105.007.60

8.008.009.003.105.00

7.108.006.30

3.705.00

2.503.505.00

(Kg/m )2

2.70

1.902.602.603.402.602.602.602.602.603.403.40

3.205.103.803.803.803.803.804.605.509.00

7.007.007.803.404.20

6.008.006.80

4.005.40

3.084.306.10

Monofilament

FlexibleFlexibleFlexibleFlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

FlexibleFlexibleFlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

FlexibleFlexibleFlexibleMonofilamentMonofilament

FlexibleFlexibleFlexible

FlexibleFlexible

NoneNoneNone

Non Anti-Static

Non Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticNon Anti-StaticAnti-Static

Non Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticNon Anti-Static

Non Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticAnti-Static

Non Anti-StaticNon Anti-StaticNon Anti-Static

Non Anti-StaticNon Anti-Static

Non Anti-StaticNon Anti-StaticNon Anti-Static

Suitable

SuitableSuitableSuitable

Suitable


SuitableSuitable

Suitable


Suitable

FDAFDAFDA

Rating

-10 to +80

-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +90

-20 to +80-20 to +80 -20 to +80-10 to +90-20 to +80

-20 to +90-20 to +80-10 to +90 0 to +80 0 to +80

-50 to +100-50 to +100-50 to +100

12

8 8 8 8 8 8 8 8 8 8 8 13151313131313132630

1818 71010

52818

1624

---

TPU Impregnated

Cotton/TerylenePVC Smooth PVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC Smooth

Cotton/Terylene PVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC Smooth

Elastomer Rough TopElastomer Rough TopElastomer WedgegripPVC Longitudinal LinePVC Rough Top

Nitrile Rough TopElastomer Rough TopPVC Crescent Top

Elastomer ImpregnatedElastomer Impregnated

PE Smooth GlossPE Smooth GlossPE Smooth Gloss

Low Noise Fabric

Cotton/Terylene PVC ImpregnatedPVC ImpregnatedPVC Diamond ImpLow Friction FabricLow Friction FabricPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC Diamond Imp.PVC Diamond Imp..Cotton/Terylene Low Friction FabricPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC Diamond ImpPVC ImpregnatedPVC Impregnated

Poly NylonPoly NylonPolyester FabricLow Friction FabricLow Friction Fabric

Nitrile ImpregnatedPoly NylonPVC Impregnated

Elastomer ImpregnatedElastomer Impregnated

SandblastSandblastSandblast

2000

20002000200020002000200020002000200020002000

2000200020002000200020002000200020001830

15001500183020002000

183018302000

12001200

183018301830

3000

30003000300030003000300030003000300030003000

3000300030003000300030003000300030001830

15001500183020002000

183018302000

12001200

183018301830

(N/mm at 1% stretch)Flexing Back-flexing

40

40 80 80120 80 80 80 80 80120 120

150180150150150150150180200350

150150150120100

150250120 75100

100150250

(mm) (mm)( c )


www.rydell.com.au

Rycon EFV 8 / 2 A18 + 08 white FG

Rycon EXU 12 / 2 0 + 00 black

12345678

Rydell trade nameType of fabric / construction / compositionTension at 1% elongationNumber of pliesBottom (cover) thickness or profile styleTop (cover) thickness or profile styleColor of the top coverAdditional data

Belt Legend:1. Trade name Rycon: Rydell conveyor belt range2. Type of fabric EMV: Polyester monofilament polyvinly chloride construction, EFF: Polyester flexible fabric construction, EFR: Polyester flexible rubber elastomer construction, EFN: Polyester flexible carboxilated nitrile construction, EFV: Polyester flexible polyvinyl chloride construction, EXU: Polyester Low Noise thermoplastic polyurethane construction3. Tension and 1% elongation The force / elongation value mentioned is the force needed for 1% elongation according to ISO 2834. Number of plies The total number of layers of fabric needed to construct the belt5. Bottom cover thickness or profile style6. Top cover thickness or profile style 0: bare, 00: Impregnated, 08: Cover thickness in tenth of mm, A18: Diamond impression A32: longitudinal lines, P6: Rough top, C52: Wedgegrip, C3: Crescent top 7. Color8. Additional data FG: Food approved, AS: Anti-static construction

Rycon EMV 13 / 3 00 + 08 green AS

121029

221003122227222024123002222017122081222037122330222056223008223012

232002233022133037233010133072233004233009234004244001

122112122216

233014

65

Longitudinal and Lateral Profiles

Profile Shape Part Number

Physical Dimensions

B H W

Minimum PulleyDiametre (mm)

Colors Notes

U/side T/side Lateral Green White

H

B

K6K8K10K13K17K22K30

6 81013172230

4 5 6 8111516

3 4 6 9 91118

40 50 60 80110150200

50 60 60 80110150200

40 50 60 80110150200

U10U13U17

101317

6 811

6 9 9

60 80110

60 80110

60 80110

KN10KN13KN17

101317

6 8 11

6 9 9

50 75100

60 80110

36 8

XXXXX

XXXXXXX

XXX

XXX

X

Trapezoidal profiles arevulcanised to the top orbottom surfaces of conveyor belts for incline, side loading and diverting

Urethane is highlyresistant to attackand hardening fromgreases and oils

Notched profiles allowgreater flexibility andsmaller pulley diameters.Not recommended forreverse flexing.

Rectangular section forincline or as a locationguide underneath the belt.Can be cut to any size.

T20T25T40T40 TUBET50T50SST60 TUBET75T75SST100

20303030303035353535

20 25 40 50 50 50 60 75 75100

350450

100100130130150150150180180220

Lateral profiles arevulcanised to the top coverof conveyor belts for inclineapplications.T cleats are 90 degreesSS cleats are 75 degrees

Tube cleat is particularlysuited to belts where damage to the product isa concern. Eg. Transportof apples, tomatoes etc.

Pulley diameters are approximate only, and are based on ambient temperatures. Belt diameter should be added for extra life on profiles.

H40H50H80

306060

405080

80 90140

XXX

XXXX

XXXXXXXXXX

Sidewall belts are suited for productcontainment for unitgoods.

Rectangle

To increase the friction between the beltand the drive roller, we suggest it becovered with an abrasive resistant rubbercovering, either applied hot or cold, dependingon the application. This covering can be a variety of durometers and colours, includingoil and grease resistant. For wet environments,it can be grooved to assist in the dissipationof moisture.

We also sell a variety of self adhesive do-it-yourself lagging materials which can be appliedquickly and easily to many drive rollers to increase friction.


Technical information

p (mm) e (mm)

234040

2.52.52.5

Blue

TransparentTransparentTransparent

X


7

SUPERSCOOP 75O

TUBE TOP

90O

B

HP

E

Crowning Specifications

b

bz

d

h

We suggest the following crowning be appliedto conveyor drive drums to assist belt tracking

Step 1: Calculate crowning height (h)

Drum dia (mm)Height h (mm)

Belt width (mm)Dimension h (mm)

<200 1.0

<500 0.5

200-500 1.5

501-1000 1.0

>500 2.0

>1001 1.5

Step 2: Calculate the cylindrical section (bz)

Width of drum b (mm)Cylindrical part bz

<200ISOR100

<1000 ½ b

>1000 ½ b

Design Criteria for Longitudinal Profiles

bb

b+10b+10

hh

h+2h+2

55

Longitudinal profiles can only absorb brief lateral forces.The tracking of the belt is influenced by the trapezoidalshape of the pulley. Note the clearances suggested asa guide.

Nosebar Specifications

h

Knife edges that return on sharp angles experience increased tension and frictional heat. (Fig 1) For this we suggest rotatingknife edges. The arc of contact of a knife edge should be as limited as possible. (Fig 2) Recommended radius should be 3-7 mm. Generally automatic tracking devices are employed on parallel knife edges. However, crowned knife edges have provensuccessful on shorter conveyors.(Fig 2) Crowned knife edges and automatic trackers should not be used in conjunction with each other.

Fig 1. Fig 2.

Belt length Formula 2 x C + [1.57 x (D+d)] +(D-d) 4xC

2

Belt Tolerances

Belt Lengths

+/- 10 mm+/- 20 mm+/- 0/3%

Belt Widths

0 - 200 mm201- 600 mm601- 1000 mm1001-2000 mm2001-4000mm4001-over

+/- 1 mm+/- 2 mm+/- 4 mm+/- 6 mm+/- 7 mm+/- 8 mm

+/- 2 mm+/- 3 mm+/- 5 mm+/- 6 mm+/- 0.3% +/- 0.3%

(ISO radius crown- refer Rydell Transmission brochure)

The groove depth must be increased when working underhigh contamination conditions. As a rule, the groove widthand depth in the deck should be less than the pulley to ensure correct engagement of the profile.



When measured in accordance with the ISO 15147, the difference between the measured widths and lengths, shall not varyby more than the tolerance specified in the following table.

Polyester Cotton/ Polyamide

0 - 2 mtrs2 - 7 mtrs7 - over


8

3

Splice Types

Specialised Belt Types

Fig 1. Fig 2.

Fig 3. Fig 4.



9

We supply a number of join types to suit specificapplications. Talk to your RYDELL representativeto discuss which option is best suited to your belt.

Standard Finger Splice90 degree or bias.

Finger over Finger Splice90 degree or bias

Lap Splice90 degree or bias

Mechanical Lacing90 degree

Amseal Durable Edge Reinforcement KleenEdge Your Contamination Safeguard

Blue Belts to Meet Hygiene Demands

Cog-Veyor Positive Drive Homogeneous Belt Ultrasync belts for Positive Drive

AntiMicrobial belts for enhanced hygiene

Amseal completely seals the edges of the belt,to prevent soiling and fraying. The sealed edgeprotects the belt from bacteria contamination, which is an important step in assuringcompliance with HACCP programs. Amseal can be applied to a variety of belt constructions. Ask us how Amseal can improveyour belt performance and hygiene protocols.

Our AntiMicrobial range is ideal for criticalareas where bacteria growth is an issue. These belts assist in reducing and lowering the bacterial growth count on the belt using a unique technology based on silver ions.FDA AntiMicrobial belts manufactured withAmseal will help to keep the belt cleaner andreduce bacteria growth on the belt surface.

KleenEdge belts minimise the problem ofbelt edge fray and the associated contamination issues. KleenEdge construction is designedwith high strength fabric held securely in a toughnon-cracking thermoplastic sandwich. Should the edge of a normal belt be abraded, it can shed fibres. KleenEdge belts will notpull out or “string” on the conveyor.

Our Blue Belt range is perfect for the food industry.The non-food color makes it much easier to identify product contamination as impuritiescan be spotted much faster. The selection ofblue belts may assist in your HACCP program.

Ultrasync belts are fabric based positive drivebelts, combining the advantages of syntheticbelts and positive drive belts like modular andtiming belts. Ultrasync belts will not slip, even under wet or oily conditions. They are food grade and run with less tension comparedto synthetic belts, giving excellent performanceand long service life.

Cog-Veyor is a tough, durable belt that positively engages in open tooth sprockets.It does not slip or run off track and requiresminimal tension. It is easily cleaned and lowmaintenance, suited to areas where hygieneis needed. Cog-Veyor is an ideal replacementto plastic modular belt where cleaning is an issue.

Do you have a belt problem?.......We have the solution.


ask for an individual flyer on the types below


Troubleshooting

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Troubleshooting Conveyor belt problems and cures.

Belt Stretches excessively1. Tension on the belt is too high 1. Reduce tension to where the belt will run without slippage, increase arc of contact or lag roller2. Conveyor under-belted 2. Replace with a stronger construction belt3. Material build up on rollers 3. Clean all pulleys and rollers of contamination4. Frozen rollers 4. Remove icing on the rollers to increase friction, consider lagging and grooving the drive roller face.

Belt slips and squeals1. Belt too loose, insufficient take up 1. Increase arc of contact on drive roller, lag drive pulley, increase tension slightly2. Conveyor under-belted 2. Replace with a heavier rated belt

Belt creeps to one side1. Improper off centre belt loading 1. Load in direction of belt run, at belt speed on centre of belt

2. Frozen or jammed rollers 2. Lubricate rollers, improve maintenance, square rollers if necessary3.Frame or structure crooked or not level. 3. Check alignment by stretching a string along frame edge, make correction, level frame4. Material build up on pulleys / rollers 4. Clean and improve maintenance by mounting scrapers or other devices5. Pulleys / rollers out of line 5. Recheck and square with a T-square against conveyor edge

Belt creeps to one side on head pulley1. Head pulley or rollers out of line 1. Realign the pulley / rollers perpendicular to the belt centre line, or move (in direction of belt run)

that pulley / roller end to which the belt has shifted

Belt wanders irregularly1. Conveyor is over belted as belt is too stiff to properly run over pulley dia.

1. Replace with proper belt or use larger pulley diameter

2. Improper off centre loading 2. Correct loading procedure or use a belt with a V-guide

Belt fasteners pulling out1. Incorrect size fastener used 1. Re-lace with proper size fasteners2. Excessive tension on belt 2. Reduce tension to the point where the belt will run without slip, increase arc of contact or lag roller3. Pulleys too small for belt thickness 3. Use larger pulley diameter or a thinner belt if practical4. Belt tension too high caused by slippage 4. Increase arc of contact on drive roller to reduce belt tension and the effect of stiffness

of the fastener joint or install an endless spliced beltBelt splice failure1. Pulleys too small 1. Increase the pulley diameter

Belt ply separation1. Edge of belt worn or broken due to excessive rubbing

1. Check alignment of frame, pulleys and rollers (also see tracking)

2. Pulley dia. too small for belt 2. Increase pulley diameter, reduce tension3. Damage by abrasives, acid, heat chemicals or oil 3. Select a belt resistant to these items4. Excessive pulley crowning 4. Check crowning recommendations

Excessive bottom side wear1. Belt slipping on drive pulley 1. Lag drive pulley, install snub roller for better wrap around pulley, increase tension slightly2. Material build up on belt 2. Remove accumulation and install scraper to keep the underside clean3. Frozen or dirty rollers 3. Lubricate rollers, improve maintenance

Excessive edge wear1. Belt edges are folding up on conveyor guards 1. Use stiffer belt if practical, provide more lateral clearance, smooth rough areas on frame 2. Side loading causes belt to shift to opposite side and rub excessively

2. Improve by loading in direction of belt run, use a belt with a V-guide

3. Material build up on pulleys 3. Install scrapers to prevent build up, apply a belt with a V-guide

Belt cover softening and cracking1. Damage by abrasives, acids, heat, chemicals or oil

1. Use belt resistant to these items

2. Pulley dia too small for belt thickness 2. Increase pulley diameter or use more flexible belt3. Excessive belt tension 3. Reduce tension, lag drive pulley or provide self compensating take-up

We stock and assemble in Australia uni plastic modular beltand chain, so when you next need some replacement belt, call your nearest branch for a competitive quote or we can visit you and recommend the best belt for your application.


Rydell Industrial (Belting) Co148-150 Cochranes RoadMoorabbin VIC 3189

Rydell Industrial (Belting) Co148-150 Cochranes RoadMoorabbin VIC 3189

Rydell Industrial (Belting) Co22 Binney RoadKings Park NSW 2148

Rydell Industrial (Belting) Co12 Machinery StreetDarra QLD 4076

Rydell Industrial (Belting) Co17-19 Churchill Road NorthDry Creek SA 5094

Rydell Industrial (Belting) CoUnit 3 / 75 Crocker DriveMalaga WA 6090

VICTORIA

HEAD OFFICE AND ADMINISTRATION

NEW SOUTH WALES

QUEENSLAND

SOUTH AUSTRALIA

WESTERN AUSTRALIA

HASTINGS (VIC)

Rydell Industrial (Belting) Co16 / 24 Kanowna StreetHastings VIC 3915

Ph: (03) 9555-7922Fax: (03) [email protected]







Or visit our website for additional information:

www.rydell.com.au

Rydell Industrial (Belting) Co

Rydell

VICTORIA

NEW SOUTH WALES

QUEENSLAND

SOUTH AUSTRALIA

WESTERN AUSTRALIA

HASTINGS (VIC)

Documents

Rydell - · PDF fileFrom world renowned manufacturers, Rydell now ... Ropanyl EM 3/1 00+02 white AS FG Ropanyl EM 3/1 00+02 white M1 AS FG Ropanyl EM 3/1 00+03 l/blue M2 AS FG AM